Smooth Fitness Motorized Treadmill 8.25E User manual

USER’S MANUAL
8.25E MOTORIZED TREADMILL
MODEL NUMBER: 8.25E
USER WEIGHT LIMITATION: 400 lbs.(180kgs)
SERVICENUMBER: 0800-09 72 100
SERIAL NUMBER (found on frame):

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PRECAUTIONS
WARNING: To reduce the risk of burns, fire, electric shock, or injury to persons, read the following important precautions and
information before operating the treadmill. It is the responsibility of the owner to ensure that all users of this treadmill are adequately
informed of all warnings and precautions.
•Use the treadmill only as described in this manual.
•Place on a level surface, with 6 feet (2 m) of clearance behind it. Do not place the treadmill on any surface that blocks air
openings. To protect the floor or carpet from damage, place a mat under the treadmill.
•When choosing a location for the treadmill make sure that the location and position permit access to a plug.
•Keep the treadmill indoors, away from moisture and dust. Do not put the treadmill in a garage or covered patio, or near
water.
•Do not operate the treadmill where aerosol products are used or where oxygen is being administered.
•Keep children under the age of 12 and pets away from the treadmill at all times.
•The treadmill should not be used by persons weighing more than 400 lbs (180 kg).
•Never allow more than one person on the treadmill at a time. Wear appropriate exercise clothing when using the treadmill.
Do not wear loose clothing that could become caught in the treadmill. Athletic support clothes are recommended for both
men and women. Always wear athletic shoes. Never use the treadmill with bare feet, wearing only stockings, or in sandals.
•When connecting the power cord, plug the power cord into a grounded circuit. No other appliance should be on the same
circuit.
•Always straddle the belt and allow it to start moving before stepping onto the belt.
•Always examine your treadmill before using to ensure all parts are in working order.
•Allow the belt to fully stop before dismounting.
•Never insert any object or body parts into any opening.
•Follow the safety information in regards to plugging in your treadmill.
•Keep the power cord away from the incline wheels and do not run the power cord underneath your treadmill. Do not
operate the treadmill with a damaged or frayed power cord.
•Always unplug the treadmill before cleaning and/or servicing. Service to your treadmill should only be performed by an
authorized service representative, unless authorized and/or instructed by the manufacturer. Failure to follow these
instructions will void the treadmill warranty.
•Never leave the treadmill unattended while it is running.
•The equipment is for Class B (Home Use).

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POWER REQUIREMENTS
IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONNECTOR CAN RESULT IN A RISK OF AN ELECTRIC
SHOCK. CHECK WITH A QUALIFIED ELECTRICIAN OR SERVICE MAN IF YOU ARE IN DOUBT AS TO WHETHER THE
PRODUCT IS PROPERLY GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH THE PRODUCT, IF IT WILL NOT FIT
THE OUTLET; HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN.
This treadmill can be seriously damaged by sudden voltage changes in your home’s electrical power. Voltage spikes, surges and
noise interference can result from weather conditions or from other appliances being turned on or off. To reduce the possibility of
treadmill damage, always use a surge protector (not included) with your treadmill. Surge protectors can be purchased at most
hardware stores.
This treadmill is provided with two different grounding plugs for Central Europe and United Kingdom. Please choose the right one
and plug in your treadmill.
Please make sure that your local voltage is appropriate for the power requirements of this treadmill before you plug it in.
This product is for use with a voltage of 230V+5%.
Do not use a voltage transformer with this product.
Do not use an extension cord with this product when you are not sure if the product is still properly grounded.
The following pictures show the two delivered plugs:

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PREASSEMBLY
Open the boxes:
You are now ready to open the boxes of your new equipment. Make sure to inventory all of the parts that are included in the boxes.
Check the Hardware Comparison Chart for a full count of the number of parts included for this product to be assembled properly. If
you are missing any parts or have any assembly questions call your local Smooth Retailer.
Gather your tools:
Before starting the assembly of your unit, make sure that you have gathered all the necessary tools you may require to assemble the
unit properly. Having all of the necessary equipment at hand will save time and make the assembly quick and hassle-free.
Clear your work area:
Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the space is free from
anything that may cause injury during assembly. After the unit is fully assembled, make sure there is a comfortable amount of free
area around the unit for unobstructed operation.
Invite a friend:
Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of another person when
assembling this product.
User Weight Limitation:
Please note that there is a weight limitation for this product. If you weigh more than 400 lbs (180 Kg) it is not recommended that
you use this product. Serious injury may occur if the user’s weight exceeds the limit shown here. This product is not
intended to support users whose weight exceeds this limit.
Care and Maintenance:
1. The safety level can be maintained only if it is examined for damage and wear.
2. Replace the defect components immediately and stop to use the equipment until repair.
3. Always care that you mount on the equipment steady before you start to use the equipment. Dismount from the equipment after
all parts are stop.
4. Always check the easily wear components like pulley etc. to prevent danger.
5. There is an emergency stop to prevent dangers, you can stop the treadmill immediately by actuated the emergency stop for
emergency dismount.

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CONTENTS CHECKLIST
Carton contents:
For your convenience, we have identified the contents of the shipping carton. Please check to make sure you have all of the
components before assembly. This chart is provided to help you identify the components used in the assembly of this product.
No. Description Qty.
A Computer 1
B Front Handlebar Assembly 1
C Handlebar 2
D Upright Assembly Left 1
E Upright Assembly Right 1
F Main Frame Assembly 1
310 Adjustable Cylinder 2
303 Upright Cover - LL 1
304 Upright Cover - LR 1
305 Upright Cover - RL 1
306 Upright Cover - RR 1
311 Upright Plastic Shroud - LL 1
312 Upright Plastic Shroud - LR 1
313 Upright Plastic Shroud - RL 1
314 Upright Plastic Shroud - RR 1
315 Adjustable Cylinder Cover - Upper 2
310
311 312 313 314 315
B
F
E
D
C
A
305304
303 306

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HARDWARE COMPARISON CHART
Hardware chart:
For your convenience, we have identified the hardware used in the assembly of this product. This chart is provided to help you
identify those items that may be unfamiliar to you.
No. Description Qty.
804 M8 x 15mm Bolt 2
805 M8 x 50mm Bolt 12
806 #8 x 19mm Screw 16
807 #8 x 19mm Screw 17
826 M8 Nut 2
843 M8 x 15 mm Bolt 4
844 Spacer 4
845 13 x 42mm Axle 2
846 8 x 23mm Washer 2
A 5mm Allen Key 1
B 8mm Allen Key 1
C Screw Driver 1
D 5mm Allen Wrench 1
E Spanner 1
844 845 846
826
BCEAD
807
843
805 806
804
MILLIMETERS

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PARTS LIST
No. Description Qty. Order No. GM BOM NO.
8.25-100 Console Assembly
8.25-101 Overlay 1 8.25-101
8.25-102 Computer Insert 1 8.25-102
PL-COI-LED17
8.25-103 Console PC Board 1 8.25-103
8.25-104 Console Housing - Upper 1 8.25-104
PL-COU-XT220
8.25-105 Console Housing - Bottom 1 8.25-105
PL-COD-XT220
8.25-106 Safety key Base 1 8.25-106
AP-010-01-PL
8.25-107 Safety Key 1 8.25-107
PL-AP-004
8.25-108 Safety Key Wire - Upper 1 8.25-108
8.25-109 Computer Wire - Upper 1 8.25-109
8.25-110 Computer Ground Wire 1 8.25-110
8.25-111 Hand Pulse Wire - Upper 2 8.25-111
8.25-112 E - Prom 1 8.25-112
8.25-113 Motion Control Board 1 8.25-113
8.25-114 Motion Control Board Wire 1 8.25-114
8.25-115 Motion Control Sensor Wire 2 8.25-115
8.25-116 Water Bottle Holder 2 8.25-116
PL-WBI-XT220
8.25-200 Handle Bar Assembly
8.25-201 Handle Bar Upright 2 8.25-201
IR-HD-X8.25-01
8.25-202 Handle Bar Upright Foam Grip 2 8.25-202
FO-RO-38X3X950
8.25-203 Front Handle Bar 1 8.25-203
IR-WD-FHD-XT220
8.25-204 Front Handle Bar Foam Grip-Short 1 8.25-204
FO-RO-38X3X1108
8.25-205 Front Handle Bar Foam Grip-Long 2 8.25-205
FO-RO-38X3X1108
8.25-206 Hand Pulse Set 2 8.25-206
EL-HP-001-R038.1
8.25-207 Motion Control 2 8.25-207
AP-011-01-1
8.25-208 Motion Control Base 2 8.25-208
AP-011-02-1
8.25-300 Upright Assembly
8.25-301 Upright-L 1 8.25-301
IR-WD-UR-X8.25
8.25-302 Upright-R 1 8.25-302
IR-WD-UR-X8.25
8.25-303 Upright Cover-LL 1 8.25-303
PL-URCLL-XT220
8.25-304 Upright Cover-LR 1 8.25-304
PL-URCLR-XT220
8.25-305 Upright Cover-RL 1 8.25-305
PL-URCRL-XT220
8.25-306 Upright Cover-RR 1 8.25-306
PL-URCRR-XT220
8.25-307 Safety Key Wire - Middle 1 8.25-307
8.25-308 Computer Wire - Upper 1 8.25-308

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PARTS LIST
No. Description Qty. Order No. GM BOM NO.
8.25-309 Motion Control Sensor Wire - Middle 2 8.25-309
8.25-310 Adjustable Cylinder 2 8.25-310
AP-014-01-IR
8.25-311 Upright Plastic Shroud – LL 1 8.25-311
PL-OPCRR-X8.25
8.25-312 Upright Plastic Shroud – LR 1 8.25-312
PL-OPCRL-X8.25
8.25-313 Upright Plastic Shroud – RL 1 8.25-313
PL-OPCLR-X8.25
8.25-314 Upright Plastic Shroud – RR 1 8.25-314
PL-OPCLL-X8.25
8.25-315 Adjustable Cylinder Cover - Upper 2 8.25-315
PL-OPCU-X8.25
8.25-316 Fixing Inserts 2 8.25-316
8.25-400 Base Frame Assembly
8.25-401 Base Frame 1 8.25-401
IR-WD-BF-XT220
8.25-402 Safety Key Wire - Lower 1 8.25-402
8.25-403 Computer Wire -Lower 1 8.25-403
8.25-404 Power Switch Plate Cover 1 8.25-404
AP-005-01-PL
8.25-405 Power Switch Plate 1 8.25-405
AP-005-02-PL
8.25-406 Power Breaker 1 8.25-406
AP-005-04-PL
8.25-407 Power Switch 1 8.25-407
AP-005-03-PL
8.25-408 Fold UP Support 1 8.25-408
IR-WD-MF-XT220
8.25-409 Foot Locker 1 8.25-409
AP-004-01-IR
8.25-410 Foot Locker Spring 1 8.25-410
IR-BOLT-07-D2X270
8.25-411 Shock 1 8.25-411
AP-012-O
8.25-412 Fix Bolt Sets 2 8.25-412
AP-001
8.25-413 Front Caster 2 8.25-413
RU-MW-10X100X25
8.25-414 Rubber Cushion 2 8.25-414
RU-FS-FX-D30X8.5
8.25-415 Level Adjuster 2 8.25-415
RU-FS-AD-M8X38.5
8.25-416 Base Frame End Cap 2 8.25-416
8.25-417 Cushion 2 8.25-417
RU-FS-FX-101X36X17.5
8.25-418 Transportation Wheel Bracket 2 8.25-418
AP-003-02-IR-2
8.25-419 Transportation Wheel Bracket 1 8.25-419
AP-003-01-IR
8.25-420 Spring 1 8.25-420
8.25-421 Rear Transportation Wheel 1 8.25-421
RU-MW-D38X22
8.25-422 Plastic Insert 1 8.25-422 IR-BOLT-06-03-10X16X8.5
8.25-423 Fold Up Support Wheel 1 8.25-423
RU-MW-12X25X25

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PARTS LIST
No. Description Qty. Order No. GM BOM NO.
8.25-424 Bushing 2 8.25-424
IR-BOLT-06-03-10X17.5
8.25-500 Motor Assembly
8.25-501 Motor Hood 1 8.25-501
PL-MCU-XT220
8.25-502 Elevation Motor 1 8.25-502
EL-MO-IS25
8.25-503 Elevation Gear Sleeve 1 8.25-503
EL-MO-JS25-O
8.25-504 Driving Motor 1 8.25-504
EL-MO-B1K-1.2HP-4800RPM
8.25-505 Motor Holder 1 8.25-505
AL-TL-01-118
8.25-506 Driving Belt 1 8.25-506
RU-PB-250J-7
8.25-507 Motor Control Board 1 8.25-507
8.25-508 Elevation Control Board 1 8.25-508
8.25-509 Elevation Support Tube 1 8.25-509
IR-WD-EF-XT220
8.25-510 Elevation Support Tube Cover - Left 1 8.25-510
PL-EFCL-XT220
8.25-511 Motor Bottom Cover 1 8.25-511
PL-MCU-XT220
8.25-512 Deck Frame Side Cover - Left 1 8.25-512
PL-MCSL-XT220
8.25-513 Plastic Clamp - Top 2 8.25-513
PL-AP-002
8.25-514 Plastic Clamp - Bottom 2 8.25-514
PL-AP-003
8.25-515 Elevation Support 2 8.25-515
IR-AP-002
8.25-516 Elevation Support Cap 2 8.25-516
PL-ROC-19.4
8.25-517 Deck Rubber Cushion 2 8.25-517
8.25-518 Rear Vent Cover 1 8.25-518
PL-MCU-XT220
8.25-519 Elevation Support Tube Cover - Right 1 8.25-519
PL-EFCR-XT220
8.25-520 Deck Frame Side Cover - Right 1 8.25-520
PL-MCSR-XT220
8.25-600 Running Deck Assembly
8.25-601 Running Belt 1 8.25-601
RU-RB-1.6X493X2760
8.25-602 Side Rail 2 8.25-602
PL-SRL-XT220
8.25-603 Side Rail End Cap - Left 1 8.25-603
PL-ECL-XT220
8.25-604 Side rail End Cap - Right 1 8.25-604
PL-ECR-XT220
8.25-605 Running Deck 1 8.25-605
WO-RB-1195X652X19
8.25-700 Deck Frame Assembly
8.25-701 Deck Frame 1 8.25-701
IR-WD-RF-XT220
8.25-702 Front Roller Shaft 1 8.25-702
AP-007-04-15X570-IR
8.25-703 Front Roller Tube 1 8.25-703
AP-007-63.5X117

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PARTS LIST
No. Description Qty. Order No. GM BOM NO.
8.25-704 Roller Bearing 6202 4 8.25-704 IR-BR-6202
8.25-705 Rear Roller Shaft 1 8.25-705 AP-008-01-15X574-IR
8.25-706 Rear Roller Tube 1 8.25-706 AP-008-63.5
8.25-707 Running Deck Support Tube 1 8.25-707 AP-009-01-SQ-22X640
8.25-708 Deck Frame - Rear 1 8.25-708 AP-009-02-FO-22.23X3X450
8.25-413 Rear Caster 2 8.25-413
RU-MW-10X100X25
8.25-800 Fastening
8.25-801 ＃6 ×12mm Screws 12 8.25-801 IR-BOLT-02-03-M3X12X12
8.25-802 ＃4 ×6mm Screws 12 8.25-802
IR-BOLT-02-03-M2X6X6
8.25-803 ＃8 ×12mm Screws 8 8.25-803
IR-BOLT-02-03-M4X12-S
8.25-804 M8 x 15mm Bolt 2 8.25-804 IR-BOLT-01-08-M8X15X15
8.25-805 M8 x 50mm Bolt 16 8.25-805 IR-BOLT-01-01-M8X50X50
8.25-806 #8 x 19mm Screws 25 8.25-806 IR-BOLT-02-03-M4X19-S
8.25-807 #8 x 19mm Screws 19 8.25-807 IR-BOLT-02-03-M4X15-S
8.25-808 M5 ×10mm Screws 3 8.25-808
IR-BOLT-01-01-M5X10X10
8.25-809 ＃8 ×16 Screws 36 8.25-809 IR-BOLT-02-03-M4X15
8.25-810 C Fixed 1 8.25-810
8.25-811 M10 ×30mm Bolts 1 8.25-811 IR-BOLT-01-10-M10X30
8.25-812 Bearing 1 8.25-812 IR-BOLT-06-02-7X11
8.25-813 Washer 8 8.25-813 IR-BOLT-05-01-4.5X10X1
8.25-814 Nylon Nut 7 8.25-814 IR-BOLT-03-02-M10X16X10
8.25-815 M8 x 35mm Axle 1 8.25-815
8.25-816 M14 ×90 Screws 2 8.25-816
IR-BOLT-01-10-M14X90X29
8.25-817 Bearing 4 8.25-817 IR-BOLT-06-02-5X6X10
8.25-818 M10 ×35mm Screws 10 8.25-818 IR-BOLT-01-08-M10X35X15
8.25-819 ＃8 ×10mm Screws 7 8.25-819 IR-BOLT-02-03-M4X10-S
8.25-820 ＃8 ×50mm Screws 2 8.25-820 IR-BOLT-02-03-M4X50
8.25-821 M10 ×63mm Bolts 1 8.25-821 IR-BOLT-01-10-10X61
8.25-822 Fixed Block 8 8.25-822 PL-AP-001
8.25-823 M8 ×120mm Bolts 1 8.25-823 IR-BOLT-01-09-M8X120X35
8.25-824 Plate Washer 2 8.25-824 IR-BOLT-05-01-8X40X2
8.25-825 Spring 1 8.25-825 RU-BS-8X22.5X14
8.25-826 Nylon Nut 3 8.25-826
IR-BOLT-03-02-M8X14X8

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PARTS LIST
No. Description Qty. Order No. GM BOM NO.
8.25-827 M8 ×20mm Screws 6 8.25-827
IR-BOLT-01-08-M8X20X20
8.25-828 Spring Washer 10 8.25-828
IR-BOLT-05-01-8X14X2
8.25-829 Washer 2 8.25-829
IR-BOLT-05-01-8X16X3
8.25-830 M10 ×136mm Screws 1 8.25-830
IR-BOLT-01-06-M10X136X13
8.25-831 M10 ×90mm Screws 1 8.25-831
IR-BOLT-01-06-M10X90X13
8.25-832 M8 ×25mm Screws 8 8.25-832
IR-BOLT-01-02-M8X25X25
8.25-833 Hexagon Nut 8 8.25-833
IR-BOLT-04-01-M8X13X6.5
8.25-834 M6 ×70mm Bolts 3 8.25-834
IR-BOLT-01-05-M6X70X70
8.25-835 Washer 3 8.25-835
IR-BOLT-05-01-6X13X1
8.25-836 M10 x 40mm Axle 1 8.25-836
IR-BOLT-01-10-M10X40X4
8.25-837 C Fixed 2 8.25-837
IR-BOLT-06-03-M10C
8.25-838 M10 ×43mm Bolts 2 8.25-838
IR-BOLT-01-10-M10X42
8.25-839 Cushion Pad 8 8.25-839
AP-006
8.25-840 M10 ×40mm Screws 1 8.25-840
IR-BOLT-01-05-M10X40X15
8.25-841 M6 ×10mm Screws 2 8.25-841
IR-BOLT-01-01-M6X10X10
8.25-842 M10 ×52mm Screws 1 8.25-842
IR-BOLT-01-06-M10X52X30
8.25-843 M8 ×15mm Allen Head Bolt 4 8.25-843
IR-BOLT-01-01-M8X15X15
8.25-844 Plastic Spacer 4 8.25-844
UR-BS-13X17X7.5
8.25-845 13 ×42mm Bolt 2 8.25-845
IR-BOLT-01-10-13X42
8.25-846 Washer 2 8.25-846
IR-BOLT-05-01-8X23X2

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PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.

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PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.

14 8.25E TREADMILL
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PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.

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PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.

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PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
516
516
509
830
506
821
508 507 814
820
517 514
820
518
819
501
515
809
520
819
814
826
824
831 822
510
512
809
829
503 824
505
504
823
502
819
806
511
514
513
809
827
825
827
828
519
513
827
515

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PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
832
605
601
604
809
602
602
603
822
818

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PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
702
703
704
701
814
840
835
837
834
836 422
704
707
841
708
705
706
704
834 835 704
828
833
839
828
833
833
828
828
833
814
838
413

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ASSEMBLY
STEP 1:
Remove your treadmill from the carton and place it on the floor in an open area.
Connect the Middle Section Computer Wire (308) to the Lower Section Computer Wire (403) and the Middle Section Safety Key
Wire (307) to the Lower Section Safety Key Wire (402). Insert any extra cable length into the Left Upright (301).
Insert the Left and Right Uprights (301)（302）into the Base Frame (401).
403
402
307 308

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ASSEMBLY
STEP 2:
First connect the Motion Control Wire Middle Section (309) to Motion Control Wire
Lower Section (207) as shown.
Insert the Handlebar (201) into the Upright Tube (301)（302）and secure using two
M8 x 15mm Bolts (804), Four M8 x 50mm Bolts (805) to Base Frame (401).
804 X2
805 X8
309
207