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  9. Snorkel S3010E Quick start guide

Snorkel S3010E Quick start guide

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Serial Number 000000 and after
Part Number 514226-200
October 2014
GENERAL INFORMATION
INTRODUCTION 1-1
OPERATION & SPECIFICATION 1-2
SERVICE & REPAIR 1-3
TROUBLESHOOTING 1-4
SCHEMATICS 1-5
REPAIR PARTS
GENERAL ASSEMBLY 2-1
HOSE KIT 2-2
CHASSIS ASSEMBLY 2-3
COMPONENT TRAY 2-4
POWER PACK ASSEMBLY 2-5
SCISSOR STACK ASSEMBLY 2-6
LIFT CYLINDER ASSEMBLY 2-7
EXTENSION LOCK ASSEMBLY 2-8
PLATFORM ASSEMBLY 2-9
UPPER CONTROL BOX 2-10
ELECTRIC CABLES KIT 2-11
DECALS 2-12
WASTE_REMOVAL_AND_DISPOSAL 2-13
A A
B B
S3010E
www.snorkellifts.com
SERIAL
NUMBER
MODEL
NUMBER
NON-LOADED
MACHINE
WEIGHT
lbs
kg MAXIMUM
WHEEL
LOAD
lbs
kg
ENGINE
POWERED
MODELS
hp
kW BATTERY
POWERED
MODELS V
DRIVE
MOTORS
BATTERIES V
Ah
MONTH / YEAR
OF MANUFACTURE
MAXIMUM
PLATFORM
HEIGHT
RATED NUMBER
OF OCCUPANTS
ft
m
MAXIMUM
DRIVE
HEIGHT
ft
m
MAXIMUM
PLATFORM
LOAD
MAXIMUM
ALLOWABLE
WIND SPEED mph
m/s
MAXIMUM
PLATFORM
REACH
ft
m
514230-001
MAXIMUM
ALLOWABLE
MANUAL FORCE
(SIDE PULL)
lbs
N
Indoors Outdoors
SLOPE SENSOR ALARM SETTING
FRONT
TO BACK deg SIDE
TO SIDE deg
MAXIMUM
OUTRIGGER
LOAD
lbs
kg
MAXIMUM
GRADEABILITY %CHARGER
INPUT V
Axle weights with machine in the stowed position.
lbs
lbs kg
kg
DRIVE AXLE
STEER AXLE
Snorkel,
Vigo Centre, Birtley Road,
Washington, Tyne & Wear,
NE38 9DA, U.K.
Indoors Outdoors
CAUTION
ONLY trained and authorised personnel may operate this machine.Consult the Operation Manual before using this machine.
DO NOT make any changes to this machine, any changes made will invalidate the manufactures warranty and
may contravene legislation.
227kg = 1 Persons
+ 147kg Tools
S3010ECE
-------
495
N/A
N/A
25
----
200
----
N/A
-----
3
1 0
2 2
24
24
105
110/240
----
0
-----
N/A
3
-------
----
---- 235
260
-----
-----
250
NOTE: When contacting SNORKEL for service or parts information, be sure to include the MODEL and
SERIAL NUMBERS from the equipment nameplate. Please find the NAMEPLATE location below.
Page i
SPECIAL INFORMATION
NOTE: Gives helpful information.
D A N G E R
! !
Indicates an imminently hazardous situation which, if not avoided, will result
in severe injury or death.
W A R N I N G
!!
Indicates a potentially hazardous situation which, if not avoided, could result
in severe injury or death.
CAUTION
!!
Indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury.
FOREWORD
HOW TO USE THIS MANUAL
This manual is divided into six sections.
SECTION 1 INTRODUCTION
General description and machine specifications.
SECTION 2 OPERATION AND SPECIFICATIONS
Information on how to operate the work platform and how to prepare it for operation.
SECTION 3 SERVICE AND REPAIR
Preventative maintenance and service information.
SECTION 4 TROUBLESHOOTING
Causes and solutions to typical problems.
SECTION 5 SCHEMATICS
Schematics and valve block diagram with description and location of components. Large sche-
matic drawings may be located in the back of the manual.
SECTION 6 ILLUSTRATED PARTS BREAKDOWN
Complete parts lists with illustrations. Large parts drawings may be located in the back of the
manual.
S3010E SEVICE AND PARTS MANUAL
SECTION 7 WASTE REMOVAL AND DISPOSAL
Flow chart explaining the correct method of hazardous waste disposal.
Foreword -
Page ii
WORKSHOP PROCEDURES
All information contained in this manual is based on the latest product information available at
the time of printing. We reserve the right to make changes at any time without notice. No part of
this publication may be reproduced, stored in retrieval system, or transmitted, in any form by any
means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written
permission of the publisher. This includes text, figures, and tables.
CAUTION
!!
Detailed descriptions of standard workshop procedures, safety principles and
service operations are not included. Note that this manual does contain
warnings and cautions against some specific service methods that could cause
personal injury, or could damage a machine or make it unsafe. Please
understand that these warnings cannot cover all conceivable ways in which
service, whether or not recommended by 3NORKEL, might be done, or of the
possible hazardous consequences of each conceivable way, nor could 3NORKEL
investigate all such ways. Anyone using service procedures or tools, whether or
not recommended by 3NORKEL must satisfy themselves thoroughly that neither
personal safety nor machine safety will be jeopardized. When in doubt, contact
your local distributor or 3NORKEL.
Page 1-1
Section 1
INTRODUCTION
1.1 INTRODUCTION
PURPOSE
The purpose of this service and parts manual is to provide instructions and illustrations for the
operation and maintenance of the S3010E . lekronSybderutcafunam
SCOPE
The manual includes procedures for proper operation, maintenance, adjustment, and repair of
the S3010E as well as recommended maintenance schedules and troubleshooting.
1.2 GENERAL DESCRIPTION
The S3010E consists of the platform, controller, elevating assembly, power / control mod-
ule, and chassis.
Figure 1-1: S3010E Work Platform
PLATFORM
The platform has a reinforced steel floor, 1.11
m (43.75 inch) high guardrailswith midrail, 6
inch (152 mm) toeboards, and an entrance
gate at the front of the platform.
PLATFORM CONTROLLER
The platform controller contains the controls
to operate the machine. It is located at the
side of the platform. A complete explanation
of control functions can be found in Section 2.
ELEVATING ASSEMBLY
The platform is raised and lowered by the ele-
vating assembly. The hydraulic pump, driven
by an electric motor, powers the cylinder.
Solenoidoperated valves control raising and
lowering.
W A R N I N G
!!
DO NOT use the work platform without guardrails properly assembled and in
place.
1.Platform
2.PlatformController
3.ElevatingAssembly
4.Chassis Controls
5.Chassis
1
2
3
4
5
W A R N I N G
!!
DO NOT make any alterations which might affect stability, strength or
performance without the manufacturers consent.
Page 1-2
Introduction1.2 - General Description
CHASSIS
The chassis is a structural frame thatsupports all the components of the S3010Ework platform.
The platform is raised and lowered using a scissors mechanism. Lift is achieved using a single
stage cylinder.
PURPOSE OF EQUIPMENT
The objective of the work platform is to provide a quickly deployable, self- propelled, variable
height work platform to elevate personnel and materials to overhead work areas.
2-2 S3010E –514226-200
Warning
Allpersonnelshallcarefully read,understand andfollow allsafety rulesand operatinginstructions
before operating or performing maintenance on any SNORKEL aerial work platform.
Electrocution
Hazard Tip Over Hazard Collision Hazard Fall Hazard Trapping/Crushing
Hazard
THIS MACHINE IS
NOT INSULATED! NEVER elevate the
platform or drive the
machine while el-
evated unless the
machine is on a firm,
level surface.
NEVER position the
platform without first
checking for over-
head obstructions or
other hazards.
NEVER climb, stand,
or sit on platform
guardrails or midrail.
Beware of crushing
hazardwhenholding
handrails while the
platform is moving
in close proximity to
other objects.
USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as the
material used for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings,
cranes, roof structures, buildings etc.). Uses or alterations to the aerial work platform must be approved by SNORKEL.
THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live
parts of electrical equipment! Do not get closer than the minimum distance recommended by National Regulation.
is prohibited! See “Platform Capacity” on page 18 for details.
The use and operation of the aerial work platform as a lifting tool or a crane is prohibited!
NEVER exceed the manual force allowed for this machine. See “Manual Force” on page 18 for details.
DISTRIBUTE all platform loads evenly on the platform.
NEVER fs, bumps, curbs,
or debris; and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads.
NEVER operate the machine outdoors or indoors when wind speeds exceed 0 m/s (0 mph).
Do not operate the aerial platform in windy or gusty conditions. Do not add anything to or take anything into the aerial platform
that will increase the wind loading such as billboards, banners, flags, etc.
IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions.
IF ALARM SOUNDS
Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete
structures, etc., is prohibited!
Dismantling the entry gate or other railing components is prohibited! Always make certain that the entry gate is closed!
It is prohibited to keep the entry gate in an open position when the platform is raised!
To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!
NEVER perform service on machine while platform is elevated without blocking elevating assembly.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections, and
damaged cables or hoses before using.
VERIFY that all labels are in place and legible before using.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its
working range.
NEVER are prohibited or permissible only at the approval by SNORKEL.
AFTER USE, secure the work platform from unauthorized use by turning the keyswitch off and removing key.
Certain inherent risks remain in the operation of this machine despite utilizing proper design practices and safeguarding.
Care must be taken to ensure that the machines meets the requirements of stability during use, transportation, assembly,
dismantling when out of service, testing, or foreseeable breakdowns.
In the event of an accident or breakdown see “Emergency Lowering” on page 12, do not operate the aerial platform if it is
platform back into service.
SAFETY RULES
S3010E –514226-200 2-3
Harness attachment points are provided in the platform and the manufacturer recommends the usage of a fall
restraint harness, especially where required by national safety regulations.
All harness attachment points on SNORKEL vehicles have been tested with a force of 3,650 lbs (16.3 KN)
per person.
See below examples of harness attachment points used on SNORKEL vehicles with their corrosponding rating;
Type 1.
Harness attachment point Type 1. is rated for one lanyard attachment per loop as shown in the
illustrations depending upon platform occupancy rating (see operators manual & decals).
Type 2.
Harness attachment point Type 2. is rated for two
lanyard attachments per loop as shown in the
illustrations depending upon platform occupancy rating
(see operators manual & decals).
Type 3.
Harness attachment point Type 3. is rated for one
lanyard attachment per loop as shown in the
illustrations depending upon platform occupancy rating
(see operators manual & decals).
Top View
2 lanyard
attachments 1 lanyard
attachment
1 lanyard
attachment
Top View
Front View
Type 4.
Harness attachment point Type 4. is rated for one
lanyard attachment per loop as shown in the
illustrations depending upon platform occupancy rating
(see operators manual & decals).
1 lanyard
attachment
NOTE: There can be more harness attachment points per machine than the
maximum number of occupants allowed in a platform. Refer to
the platform decal & specifications table listed in the operators
manual for the correct occupancy rating before use.
Type 1.
Top View Top View
2 lanyard
attachments
Top View
1 lanyard
attachment
Top View
1 lanyard
attachment
Introduction
2-4 S3010E –514226-200
Introduction
This manual covers the S3010E Aerial Work Platforms.
This manual must be stored on the machine atall times.
Read,understandand followallsafetyrulesandoperating
instructions before attempting to operate the machine.
When contacting SNORKEL for service or parts infor-
mation, be sure to include the MODEL and SERIAL
NUMBERS from the equipment nameplate. Should the
nameplate be missing, the SERIAL NUMBER is also
stamped on the front of the chassis.
Upper Controls
Document Holder
Fall Restraint Harness
Attachment point
Platform
Scissor Assembly
Drive & Steer Wheels
Component Tray
(Hydraulic Reservoir/Pump/batteries)
Lower Controls &
Battery Charger
Emergency Lowering
valve
Entry Step
Forklift Pockets
Chassis
Toeboards
Guardrails
Entry Gate