Snorkel TL37J User manual

TL37J PARTS MANUAL
TL37J PARTS MANUAL

GENERAL INFORMATION
GENERAL INFORMATION 1-1
REPAIR PARTS
CHASSIS & OUTRIGGER ASSY 2-1
TOW HITCH ASSEMBLY 2-2
JOCKEY WHEEL 2-3
AXLE ASSEMBLY 2-4
BRAKE ASSEMBLY 2-5
FRICTION DRIVE ASSIST LH ASSY 2-6
FRICTION DRIVE ASSIST RH ASSY 2-7
TL37_EURO_HUB_VIGO 2-8
SLEW ASSEMBLY 2-9
BOOM ASSEMBLY PARTS 2-10
CAGE ASSEMBLY 2-11
BOTTOM RAM 2-12
TOP RAM 2-13
SLEWING BASKET RAM 2-14
SLEWING BASKET RAM 2-15
OUTRIGGER RAM 2-16
SEAL KIT & CARTRIDGE INFORMATION 2-17
BATTERY POWER PACK 2-18
MAINS POWER PACK 2-19
PETROL POWER PACK TANK 2-20
LIGHTING BOARD (CE) 2-21
DECALS (UK KIT) 2-22
PIN KIT CE & ANSI TL37 2-23
BOSSES & BUSHES, BUSH LOCATIONS 2-24
HYDRAULIC HOSE LIST TL37 2-25
HYDRAULIC FITTINGS LIST 2-26
STANDARD LOWER CONTROL - (To JAN 2019) 2-27
LOWER CONTROL BOX CE (From FEB 2019) 2-28
LOWER CONTROL BOX ANSI (FROM FEB 2019) 2-29
Mains Motor Starter Assy 2-30
513321-000 TL37 STANDARD UCB CE ANSI (To JAN 2019) 2-31
513321-001_TL37_BAT_MAINS_UCB CE /ANSI (To JAN 2019) 2-32
ENGINE AND GENERATOR CONTORL CE /ANSI (To JAN 2019) 2-33
513321-003 TL37 BI UCB VIGO DEC17 CE /ANSI (To JAN 2019) 2-34
UPPER CONTROL BOX BATTERY CE /ANSI (From Feb 2019) 2-35
UPPER CONTROL BOX ENG CE /ANSI (From Feb 2019) 2-36
UPPER CONTROL BOX BIENERGY CE /ANSI (From Feb 2019) 2-37
EXTERNAL COMPONENTS TL37J 2-38
ELECTRICAL SWITCH VARIATIONS 2-39
ELECTRICAL PARTS LIST (Battery) 2-40
TORQUE SPECIFICATIONS 2-41

INDEX_OF_FASTENERS 2-42
MAINTENANCE
MAINTENANCE TL37 3-1
SCHEMATICS
SCHEMATICS_TL37 4-1
A A
B B

PARTS & SERVICES
MANUAL
Part Number 511116-201
December 2017
Serial Number TL37-01-007625 and after
RA/PG

TL37J
ENGLISH
When contacting Snorkel for service or parts information, be sure to include the model and serial
numbers from the equipment name plate. Should the name plate be missing, the serial number
is also stamped on top of the chassis above the front axle pivot.
MANUFACTURER
VIN
TYPE A PPROV AL
MAX GROSS WT
MAX AXLE WT
TYPE
VARIANT
SER NR
YEAR
PART No: 508945-004
Kg
Kg
Kg
0 -
1 -
SNORK EL IS A TRADINGD IVISIONO F:
T ANFIE LD POWERE D ACCESS LTD.
VIGO CENT RE, BIRTLE Y R OA D,
WASHING TO N,
TYNE & WE AR, U.K.
T: [phone]


SERIAL
NUMBER
MODEL
NUMBER
NON-LOADED
MACHINE
WEIGHT
lbs
kg MAXIMUM
WHEEL
LOAD
lbs
kg
ENGINE
POWERED
MODELS
hp
kW BATTERY
POWERED
MODELS
V
DRIVE
MOTORS
BATTERIES V
Ah
MONTH / Y EAR
OF MANUFACTURE
MAXIMUM
PLATFORM
HEIGHT
RATED NUMBER
OF OCCUPANTS
ft
mMAXIMUM
DRIVE
HEIGHT
ft
m
MAXIMUM
PLATFORM
LOAD
MAXIMUM
ALLOWABLE
WIND SPEED
mph
m/s
MAXIMUM
PLATFORM
REACH
ft
m
511039- 300
MAXIMUM
ALLOWABLE
MANUAL FORCE
(SIDE PULL)
lbs
N
Indoors Outdoor s
SLOPE SENSOR ALARM S ETTING
FRONT
TO BACK deg SIDE TO SIDE deg
MAXIMUM
OUTRIGGER
LOAD
lbs
kg
MAXIMUM
GRADEABILITY %
CHARGER
INPUT V
ASSEMBLED IN
Axle w eights w ith machine in the st owe d position.
lbs
lbs
kg
kg
DRIVE AXLE
STE ER AXLE
Snorkel ,
Vigo Centre, Birtle y Road,
Washington, Tyne & Wear,
NE38 9DA, U.K.
Indoors Outdoo rs
CAUTION
ONLY trained and authorised per sonnel may ope rate this machine.Consu lt the Operation Manu al before using this machine .
DO N OT make any ch anges to thi s machine, any ch anges mad ewi ll invalidate the manufactu res warranty an d
may con travene le gislation.
USA Europe
TEL: [phone] TEL: [phone]
FAX: [phone] FAX: [phone]
www.snorkellifts.com
The serial number is stamped on the
chassis behind the toe hitch and above

TL37J SERVICE AND PARTS MANUAL
FOREWORD
SECTION 1: INTRODUCTION
SECTION 2: OPERATION AND SPECIFICATION
Information on how to operate the work platform
and how to prepare it for operation.
SECTION 3: SERVICE AND REPAIR
Preventative maintenance and service information.
SECTION 4: TROUBLESHOOTING
SECTION 5: ILLUSTRATED PARTS BREAKDOWN / SCHEMATICS
Complete parts list with illustrations, Schematics and
valve block diagrams.
SPECIAL INFORMATION
NOTE: Provides helpful information.


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

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
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



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


WORKSHOP PROCEDURES
All information contained in this manual is based on the latest product information available at the
-










 
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Page 1 - 1TL37J
INTRODUCTION
PURPOSE
The purpose of this service and parts manual is to provide instructions and illustrations for
SCOPE
this product as well as recommended maintenance schedules, troubleshooting, schematics
and illustrated parts breakdown.
GENERAL DESCRIPTION
outriggers and a chassis.





Features of the TL37J is shown in Figure 1-1.
1. Platform
2. Upper controls
3.
4. Lower controls
5. Outriggers
6. Chassis
INTRODUCTION
Figure 1-1: Work platform
1
23
4
56

Page 1 - 2 TL49J
PLATFORM
The platform consists of guardrails which prevents personnel from falling of the platform. The
of the platform.
UPPER & LOWER CONTROLS
These are controls located on the chassis and platform and used to operate the machine. A
complete explanation of control functions can be found in section 2.
ELEVATING ASSEMBLY
CHASSIS
The chassis is a structural frame that supports all the components of the TL37J work plat-
form.
PURPOSE OF EQUIPMENT
platform to elevate personnel and materials to overhead work areas.
SPECIAL LIMITATIONS
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



INTRODUCTION

REPAIRPARTS
TL37J PARTS MANUAL CHASSIS & OUTRIGGER ASSY
CHASSIS & OUTRIGGER ASSY Tue Mar 23 07:46:29 UTC 2021 2-1

アイテム 部品番号 名前 数量 UOM
1 22-5828 OUTRIGGERFOOTOUTRIGGER 4 EA
2 SP-012E218 FOOTPIN 4 EA
3 12-3116 HOSE 4 EA
4 10-5260 OUTRIGGERLEG 4 EA
5 SP-030D167 OUTRIGGERRAM/OUTRIGGER
PIVOTPIN 4 EA
6 10-2672 RETAININGPEG 16 EA
7 508180-000 OUTRIGGERRAM 4 EA
8 SP-030B198 TOPTIEBAR/QUADRANTPIVOT
PIN 4 EA
9 SP-030K211 Pin 4 EA
10 10-5395 BOLT-ONCYCLEGUARDSRIGHT
(OPTIONAL) 2 EA
11 10-4974 BOOMHOLDINGBRACKET 1 EA
12 25-0325 JOCKEYWHEEL(CE) 1 EA
12 508684-000 JOCKEYWHEEL(ANSI) 1 EA
13 510301-000 COUPLINGASSEMBLY(CE) 1 EA
13 508679-000 TowCoupling 1 EA
13 508680-000 CHAINPEERLESS5/16X36
SAFETY(ANSI),NOT
ILLUSTRATED
1 EA
13 508680-000 CHAINPEERLESS5/16X36
SAFETY(ANSI),NOT
ILLUSTRATED
1 EA
14 513667-004 ENCLOSUREBRACKET 1 EA
15 513697-000 CHASSISASSEMBLY 1 EA
16 22-4922 BRAKEROD 1 EA
17 11-3313 ANTI-LUCEFASTENER 2 EA
18 510553-000 EMERGENCYSLEWHANDLE 1 EA
19 513466-000 AXLE,1900kgRUBBERTORSION 1 EA
20 0130358 MUDGUARDMOUNTING
BRACKET(ANSI),NOT
ILLUSTRATED
2 EA
TL37J PARTS MANUAL CHASSIS & OUTRIGGER ASSY
CHASSIS & OUTRIGGER ASSY Tue Mar 23 07:46:29 UTC 2021 2-1

アイテム 部品番号 名前 数量 UOM
20 10-4675 MUDGUARDMOUNTING
BRACKET 2 EA
21 513491-000 MUDGUARD(CE),Ansiversion
508707-000 2 EA
22 510300-000 WHEELASSEMBLY(CE) 2 EA
22 508678-000 WHEELASSEMBLY(ANSI) 2 EA
23 25-0239 SPIRITLEVELSMALL 1 EA
24 SM-M0026 BLACKEDGETRIM 2.6 EA
25 PARTOFITEM12 JOCKEYHANDLE 1 EA
26 508945-006 Nameplate,TrailerVINplate" 1 EA
27 510062-100 ROLLPIN6DIA.30LONG 8 EA
28 510061-000 ROLLPIN10DIA.50LONG 8 EA
29 15-087510 VERTICALBOOMPAD10mm 1 EA
29 15-087520 VERTICALBOOMPAD20mm 1 EA
29 15-08755 VERTICALBOOMPAD10mm 1 EA
30 8210244 PLATE,AXLEADAPTOR(ANSI
ONLY) 2 EA
31 514451-000 DRAWBARBALLAST
WEIGHT(NONENGINEMACHINE
ONLY)
1 EA
32 515229-000 ENGINECOVER 1 EA
33 515229-004 SUPPORTANGLE 2 EA
34 821083 AXLESPACERTUBE(ANSIONLY) 2 EA
35 8210291 PARKINGBRAKEASSY(ANSI) 1 EA
-- 8210290 DECAL,PARKINGBRAKE(ANSI) 1 EA
-- 8210295 DECAL,PARKBREAKWARNING
(ANSI) 1 EA
TL37J PARTS MANUAL CHASSIS & OUTRIGGER ASSY
CHASSIS & OUTRIGGER ASSY Tue Mar 23 07:46:29 UTC 2021 2-1

REPAIRPARTS
TL37J PARTS MANUAL TOW HITCH ASSEMBLY
TOW HITCH ASSEMBLY Tue Mar 23 07:46:29 UTC 2021 2-2

アイテム 部品番号 名前 数量 UOM
No. PartNo. Description Qty. EA
1 510301-000 COUPLINGASSEMBLY(CE) 1 EA
2 510301-0002 DRAWTUBE 1 EA
3 510301-0003 DAMPER 1 EA
4 510301-0004 COUPLINGHEAD 1 EA
5 510301-0005 GAITER 1 EA
6 510301-0006 HANDBRAKEASSEMBLY 1 EA
-- 508679-000 TowCoupling 1 EA
-- 1450217 CHAINPEERLESS5/16X36
SAFETY 1 EA
-- 508680-000 CHAINPEERLESS5/16X36
SAFETY(ANSI),NOT
ILLUSTRATED
1 EA
-- 508681-000 KICKSTAND 1 EA
-- 508682-000 PLATECOUPLER 1 EA
-- 508683-000 LEVERARM 1 EA
-- 7500016 SPACER.500SCH-40X1.00 3 EA
-- 7500017 SPACER.50SCH-40X.50 2 EA
TL37J PARTS MANUAL TOW HITCH ASSEMBLY
TOW HITCH ASSEMBLY Tue Mar 23 07:46:29 UTC 2021 2-2

REPAIRPARTS
TL37J PARTS MANUAL JOCKEY WHEEL
JOCKEY WHEEL Tue Mar 23 07:46:30 UTC 2021 2-3

アイテム 部品番号 名前 数量 UOM
1 25-0325/1 HANDLE 1 EA
-- N/AASSPARE SPINDLE 1 EA
3 N/AASSPARE SPINDLE 1 EA
4 25-0325/3 WHEEL205X60 1 EA
5 24-4268 JOCKEYWHEELCLAMP 1 EA
6 24-4269 HANDLEFORCLAMP 1 EA
7 513931-001 HANDLE 1 EA
not
illustrate
d
25-0337 JOCKEYWHEELHDDOUBLE
ASSY 1 EA
TL37J PARTS MANUAL JOCKEY WHEEL
JOCKEY WHEEL Tue Mar 23 07:46:30 UTC 2021 2-3

REPAIRPARTS
TL37J PARTS MANUAL AXLE ASSEMBLY
AXLE ASSEMBLY Tue Mar 23 07:46:30 UTC 2021 2-4

アイテム 部品番号 名前 数量 UOM
1 1289444 RUBBERASSEMBLYSAMPLE 1 EA
2 104528 AXLEPAD 2 EA
2 8210184 SPACER(ANSIONLY) 2 EA
3 1029219 L.H.TRAILINGARMWELDASSY 1 EA
4 1029220 R.H.TRAILINGARMWELDASSY 1 EA
5 513466-000 AXLE,1900kgRUBBERTORSION 1 EA
5 508677-000 AXLEAssembly(ANSI),SN:To
01-007825,NOTILLUSTRATED 1 EA
5 514904-000 AXLEAssembly(ANSI),SN:From
01-007826,NOTILLUSTRATED 1 EA
6 5563987 CONEWHEELNUT1/2-20(ANSI
ONLY) 8 EA
TL37J PARTS MANUAL AXLE ASSEMBLY
AXLE ASSEMBLY Tue Mar 23 07:46:30 UTC 2021 2-4

REPAIRPARTS
TL37J PARTS MANUAL BRAKE ASSEMBLY
BRAKE ASSEMBLY Tue Mar 23 07:46:31 UTC 2021 2-5