Snorkel TM12E Owner's manual

November 2016
Part Number 10016030
MANUAL
REPAIR PARTS
Serial number 000000 and after

GENERAL INFORMATION
GENERAL INFORMATION 1-1
REPAIR PARTS
TM12E ASSEMBLY 2-1
CHASSIS ASSEMBLY TM12E 2-2
TM12E CHASSIS ASSEMBLY 2-3
TM12E CHASSIS ASSEMBLY LOADCELL 2-4
CHASSIS TM SEM300 TM SEM300-11-XXXXXX AND AFTER 2-5
POTHOLE PLUNGER ASSEMBLY 2-6
WHEEL ASSEMBLY 12.72 2-7
REAR WHEEL ASSEMBLY 2-8
TRAILER HUB ASSEMBLY 2-9
HUB ASSEMBLY 2-10
TORQUE HUB 2-11
MAST ASSEMBLY TM12E 2-12
MAST CONTROL HARNESS ASSEMBLY #2 EIGHT PIN 2-13
MAST ASSEMBLY WITH LOAD CELL 2-14
MAST WIRE CHASE TM16E TM SEM300 2-15
LOADCELL ASSEMBLY ANSI CE 2-16
BEARING MOUNT ASSEMBLY LOADCELL 2-17
BEARING MOUNT ASSEMBLY LOADCELL 2-18
TOEKICK ASSEMBLY LOADCELL MARCH 2018 AND AFTER 2-19
TOEKICK ASSEMBLY LOADCELL DECEMBER 2016 AND BEFORE 2-20
PLATFORM ASSEMBLY WITH LOADCELL NOVEMBER 2018 AND BEFORE 2-21
PLATFORM LOADCELL ASSEMBLY DECEMBER 2018 AND AFTER 2-22
FOOT LATCH ASSEMBLY 2-23
PLATFORM EXTENSION ASSEMBLY TM12E 2-24
PLATFORM EXTENSION ASSEMBLY TM12E 2-25
EXTENSION LOCK ASSEMBLY 2-26
SALOON DOOR ASSEMBLY 2-27
DECAL KIT ANSI TM12E 2-28
DECAL KIT LOADCELL CE TM12E 2-29
DECAL KIT SWEDISH TM12E 2-30
DECAL KIT CE GERMAN 2-31
HYDRAULICS
HYDRAULIC POWER UNIT 3-1
HOSES TM12E 3-2
STEER CYLINDER ROSENBOOM 3-3
LIFT CYLINDER TM12E ROSENBOOM and PB 3-4
HYDRAULIC POWER UNIT WUXI 3-5
ELECTRICAL
STEP ASSEMBLY OCTOBER 2018 AND BEFORE 4-1
STEP ASSEMBLY NOVEMBER 2018 AND AFTER 4-2

CHASSIS HARNESS AC TM12E TM16E 4-3
CHASSIS HARNESS TM12E TM16E WITH OVERLOAD 4-4
TM12E TM16E CHASSIS HARNESS UPDATES MADE TO ADD NON-OVERLOAD TO SCHEMATIC
4-5
DRIVE HUB 24V (HUB, MOTOR, BRAKE) 4-6
110V AC PLUG ASSEMBLY 4-7
LOWER CONTROL PANEL ASSEMBLY WITH OVERLOAD TM12E TM16E 4-8
LOWER CONTROL PANEL ASSEMBLY NON OVERLOAD TM12E TM16E 4-9
HARNESS MAST ASSEMBLY TM12E ANSI 4-10
HARNESS MAST ASSEMBLY TM12E CE 4-11
MAST HARNESS CONTROL #1 8-PIN 4-12
MASTER CONTROL 4-13
MAST HARNESS AC TM12E 4-14
MAST HARNESS ASSEMBLY AC TM12E 4-15
MAST HARNESS AC PIGTAIL TM12E 4-16
MAST HARNESS ASSEMBLY OVERLOAD 4-17
MAST HARNESS CONTROL #2 8-PIN 4-18
PLATFORM CONTROL BOX ASSEMBLY WITH OVERLOAD TM12E TM16E SEPTEMBER 2017
AND BEFORE 4-19
PLATFORM CONTROL BOX TM WITH OVERLOAD ASSEMBLY OCTOBER 2017 through
FEBRUARY 2019 4-20
PLATFORM CONTROL BOX TM WITH OVERLOAD ASSEMBLY MARCH 2019 AND AFTER 4-21
PLATFORM CONTROL BOX CE 4-22
UPPER CONTROL BOX ASSEMBLY 4-23
JOYSTICK CONTROLS OEM 4-24
OPTIONS
TOOL TRAY INSTALLATION 5-1
SINGLE GATE ASSEMBLY 5-2
SCHEMATICS
TM12E TM16E ELECTRICAL SCHEMATIC 10001448A WITH OVERLOAD 6-1
TM12E TM16E ELECTRICAL SCHEMATIC 10001446A WITH OVERLOAD 6-2
TM12E TM16E ELECTRICAL SCHEMATIC 10001446B ADDED BRAKE CONNECTOR NOTE 6-3
TM12E TM16E ELECTRICAL SCHEMATIC 10001101B UPPER CONTROLS HARNESS 6-4
A A
B B

The aerial platform is not electrically insulated. Death or serious injury will result from contact
with, or inadequate clearance from, an energized conductor.
Do not go closer than the Minimum Safe Approach Distance as dened by ANSI standards.
Regard all conductors as energized.
Allow for electrical wire sag and aerial platform sway.
If the platform, mast, or any part of the aerial platform contacts a high-voltage electrical conductor,
the entire machine can become electrically charged.
If that happens, remain on the machine and do not contact any other structure or object. This in-
cludes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial
platform.
Such contact could make your body a conductor to the other object, creating an electrical shock
hazard resulting in death or serious injury.
Ifanaerialplatformisincontactwithanenergizedconductortheplatformoperatormustwarnground
personnelinthevicinitytostayaway.Theirbodiescanconductelectricitycreatinganelectricalshock
hazard resulting in death or serious injury.
Do not approach or leave the aerial platform until the electricity has been turned off.
Do not attempt to operate the lower controls when the platform, scissors structure, or any part of
the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate
danger of such contact.
Personnel on or near an aerial platform must be continuously aware of electrical hazards, recogniz-
ing that death or serious injury can result from contact with an energized conductor.
© Snorkel – all rights reserved
California
Proposition 65 Warning
Battery posts, terminals and related accessories contain lead
andleadcomponents,chemicalsknownto theStateof California
to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.

TM12E – 10016030 i
General Information
About This Manual
ThismanualcoversTM12E aerialplatforms.Information
is included for machines that have been manufactured
toconformtoallapplicablerequirementsofthe following
organizations:
yAmerican National Standards Institute (ANSI)
yCanadian Standards Association (CSA)
yEuropean Committee for Standardization (CE)
yAustralian Standards (AS) certication
Part pages include a drawing and a bill of material.
The bill of material lists the item number that is on the
drawing, the Snorkel part number, quantity used and a
description of the item.
Some callouts in the drawings may have a balloon with
two numbers. The top number is the item number and
the bottom number is the quantity of the item at that
location.
While Snorkel has attempted in every way to conrm that
all information in this manual is correct, improvements
are being constantly made to the machine that may not
be reected in this manual.
If you nd information in this manual that is not correct
or is confusing, you are urged to report your ndings to
Snorkel for our evaluation. Your input is important to us
and will be used in future printings of this manual.
This machine is covered by a limited warranty that
specically identies items warrantied by Snorkel and
thoseitemscoveredby original manufacturer's warranty.
Repairs and Maintenance
Every person who maintains, inspects, tests or repairs
the machine must be qualied and authorized to do so.
Caution
Do not modify this aerial platform without prior
written consent of Snorkel Engineering Department.
Modication may void the warranty, adversely affect
stability or affect the operational characteristics of
the aerial platform.
Abbreviations
The following abbreviations may be used in this manual.
AC alternating current
ANSI American National Standards Institute
AR as required
CCA cold cranking amps
cm centimeter
DC direct current
ft feet
GFCI ground fault circuit interrupter
in inch
lbs pounds
mm millimeter
no number
NPT national pipe thread
psi pounds per square inch
qty quantity
rpm revolutions per minute
UL Underwriters Laboratories Inc.
Additional Information
All correspondence relative to this machine, such as eld
reports, discrepancy reports, requests for information,
etc.,shouldbedirectedtooneofthe following locations:
Snorkel
8350 Eastgate Road
Henderson, NV 89015 USA
Phone: [phone]
Snorkel
P.O. Box 1160
St. Joseph, MO 64502-1160 USA
Phone: [phone]
Snorkel
Vigo Centre
Birtley Road
Washington
Tyne & Wear
NE38 9DA
Phone: [phone]
http://www.snorkellifts.com

TM12E – 10016030
ii
Component Identication
Chassis
Lower
Controls
Upper Controls
Left Side
Platform
Operator’s
Manual
Front
Rear
Tie-Down/Lift Lugs
Mast
Right Side
Battery
Tray
Hydraulic Reservoir
Accessible Through Either
Battery Tray
Charger
Outlet Plug
Front
Rear
Emergency
Lowering Knob
Saloon Entry
Doors
Battery Disconnect
Power to Platform
Outlet Plug
Battery Tray
Platform Extension

TM12E – 10016030 iii
Service and Parts Information
Ordering Parts
Whenplacinganorderforserviceorrepairparts,please
havethefollowingmachine information readilyavailable.
yModel number
ySerial number
ySnorkel part number
yDescription of part
yQuantity of parts required
yYour purchase order number
yAddress for order to ship to
yThe desired shipment method
If ordering parts off-line, the parts order form on the fol-
lowing page may be mailed or faxed to the attention of
the Parts Department at one of the following locations:
Snorkel
8350 Eastgate Road
Henderson, NV 89015 USA
Phone: [phone]
Parts Fax: [phone]
Snorkel
P.O. Box 1160
St. Joseph, MO 64502-1160 USA
Phone: [phone]
Parts Fax: [phone]
Snorkel
Vigo Centre
Birtley Road
Washington
Tyne & Wear
NE38 9DA
Phone: [phone]
Parts Fax: [phone]
Attention: Parts Department
For your convenience, our electronic on-line ordering
system is available at the following Internet location:
http://www.snorkellifts.com
ANSI and OSHA Compliance
All owners and users of the aerial platform must read,
understand and comply with all applicable regulations.
UltimatecompliancetoOSHAregulationsistherespon-
sibility of the user and their employer.
ANSI publications clearly identify the responsibilities
of all personnel who may be involved with the aerial
platform.Areprint of the “Manual of Responsibilities for
Dealers, Owners, Users, Operators, Lessors and Les-
sees of ANSI/SIAA92.6-2006 Self-Propelled Elevating
Work Platforms” is available from Snorkel dealers or
from the factory upon request.
Copies are also available from:
Scaffold IndustryAssociation, Inc.
P.O. Box 20574
Phoenix, AZ 85036-0574 USA
Manuals
Manuals are available from Snorkel to support any of
the machines that we produce.
The specic manuals for TM12E aerial platforms are
as follows:
TM12E Operator’s Manual ANSI
Snorkel part number – 10001135
TM12E Repair Parts Manual
Snorkel part number – 10016030
ANSI Manual of Responsibilities
ANSI/SIAA92.6-2006
Snorkel part number – 0361367
Machine Information
Model Number:
Serial Number:
Date of Purchase:
Purchased From:
Snorkel Dealer or Distributor:

TM12E – 10016030
Parts Order Form
Date:
Company:
Address:
Contact Name:
Phone Number:
Fax Number:
Account Number:
Purchase Order Number:
Model Number:
Serial Number:
Ship To:
Shipping Method:
Part Number Description Quantity
Note: Backordered parts will be shipped as soon as available using the same shipping method as the original
order unless otherwise indicated below.
Ship complete order only. Do not backorder parts.
Ship all available parts and disposition of backordered parts.
Other instructions as specied:
Fill out completely and fax attention Parts Department to:
Snorkel Henderson 1-702-636-4946
Snorkel Kansas 1-785-989-3077
Snorkel Europe [phone]
iv

REPAIRPARTS
TM12E PARTS MANUAL TM12E ASSEMBLY
TM12E ASSEMBLY Mon Feb 15 04:08:52 UTC 2021 2-1

アイテム 部品番号 名前 数量 UOM
- 10001135E TM12EASSEMBLY EA
1 10000001 ASSY,CHASSISTM12 1 EA
2 10000002 ASSY,MASTTM12 1 EA
3 10001108 ASSY,EXTPLATFORMTM12E 1 EA
4 10000072 CYLINDER,LIFT 1 EA
5 6019281 SOLENOIDVALVE 1 EA
6 11700-009 FTNGSTR-06MB-06MFSF5OLO 1 EA
7 6091348 CHECKVALVEPOPPETFLOW
WITH0 1 EA
8 6019289 COIL20VDCHYDRAFORCE
4303620 1 EA
9 10001184 HANDLE,ALUM"T"10-32
THREAD 1 EA
10 11001-008 WASHER1/2SAEFLATASTM 8 EA
11 10908-008 NUT1/2-13UNCHEXLOCKREG 4 EA
12 10004-012 SCREW1/2-13UNCHHCX1-1/2 4 EA
13 10303-004 SCREW1/2SHSHLDRX1/2 2 EA
14 11001-004 WASHER1/4SAEFLATASTM* 10 EA
15 10908-004 NUT1/4-20UNCHEXLOCKREG 5 EA
16 10000-014 SCREW1/4-20UNCHHCX1-3/4 2 EA
17 10000-018 SCREW1/4-20UNCHHCX2-1/4 1 EA
18 10000-007 SCREW1/4-20UNCx7/8HHCG8 2 EA
Not
Shown 10001081 SCREWNAILNO4X1/4L 4 EA
Not
Shown 10001701 KIT,US110VACPLUG 1 EA
TM12E PARTS MANUAL TM12E ASSEMBLY
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TM12E PARTS MANUAL TM12E ASSEMBLY
TM12E ASSEMBLY Mon Feb 15 04:08:53 UTC 2021 2-1

TM12E PARTS MANUAL TM12E ASSEMBLY
TM12E ASSEMBLY Mon Feb 15 04:08:53 UTC 2021 2-1

TM12E PARTS MANUAL TM12E ASSEMBLY
TM12E ASSEMBLY Mon Feb 15 04:08:54 UTC 2021 2-1

REPAIRPARTS
TM12E PARTS MANUAL CHASSIS ASSEMBLY TM12E
CHASSIS ASSEMBLY TM12E Mon Feb 15 04:08:54 UTC 2021 2-2

アイテム 部品番号 名前 数量 UOM
- 10000001G TM12E(IMPERIAL)CHASSIS
ASSEMBLY EA
1 10000004 WLDMT,CHASSISTM12 1 EA
2 10000007 WLDMT,POTHOLEBARLF 1 EA
3 10000008 WLDMT,POTHOLEBARRT 1 EA
4 10000009 WLDMT,POTHOLELINK 2 EA
5 10000010 WLDMT,POTHOLEPLUNGER
MT 1 EA
6 10000011 ASSY,POTHOLEPLUNGER 1 EA
7 10000012 CWT,POTHOLE 2 EA
8 41040-000 REARWHEELASSEM 2 EA
9 10000092 ASSY,WHEEL323MM 2 EA
10 10000025-5 WLDMT,BATTERYDOORLF 1 EA
11 10000026-5 WLDMT,BATTERYDOORRT 1 EA
12 10000039 PIN,BATTERYDOOR 2 EA
13 1500948 PLT,TRAYPINKEEPER 2 EA
14 1501420 HINGEBLOCK,LOWER 4 EA
15 13571-000 LATCHPADDLEALLEGIS
LA1004SS 2 EA
16 3050009 BATTERY,6v 4 EA
17 10000151 PLATE,DOORLATCH 2 EA
18 10000152 BRKT,BATTERYBRACE 2 EA
19 10001089 WIRE,LEFTBANKJUMPER 1 EA
20 10001088 WIRE,MAINGROUND 1 EA
21 10001090 WIRE,PGGND 1 EA
22 10001091 WIRE,PGGNDJUMPER 1 EA
23 10001084 WIRE,MAINPOSITIVE 1 EA
24 10001086 WIRE,PGPWRJUMPER 1 EA
25 10001085 WIRE,PGMASTERPWR 1 EA
26 10001087 WIRE,JUMPER 1 EA
TM12E PARTS MANUAL CHASSIS ASSEMBLY TM12E
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TM12E PARTS MANUAL CHASSIS ASSEMBLY TM12E
CHASSIS ASSEMBLY TM12E Mon Feb 15 04:08:55 UTC 2021 2-2

アイテム 部品番号 名前 数量 UOM
27 3014756 WIRE2R313R3137BLACK
FUSED 1 EA
28 010154-000 COVERBATTERY 7 EA
29 10001240 ASSYSTEPPYLON 1 EA
30 10001632 ASSY,LWRCTRLPNL,NONOL 1 EA
31 10000038 PLATE,TOEKICK 1 EA
32 10000040 ASSY,HUB 2 EA
33 10000047 PLATE,STEERLINK 2 EA
34 2580430 THRUSTBRG,80mmID
100mmOD3mmTHK 2 EA
35 10000073 CYLINDER,STEER 1 EA
36 10000157 PIN,STEERCYLCENTER 2 EA
37 10000159 PLT,STEERPINKEEPER 1 EA
38 10000452 WLDMT,TM12STEER 1 EA
39 10001105 WELD,STEERPIN 4 EA
40 3087803 EZCalPanel-Trionics 1 EA
41 10001629 COMPUTER,TS100 2 EA
42 13161-000 SWITCH 1 EA
43 13162-000 SWITCHLOCK 1 EA
44 3028844 IFS241(IFMPROXY) 3 EA
45 13201-000 RELAYSOLENOIDNOSPST
24VDC 1 EA
46 3049978 ALARMBEEPING 1 EA
47 10001095 HORN 1 EA
48 10001096 PLATE,BUSSBAR 1 EA
49 467966 STATICSTRAPRUBBERGRD
30in 1 EA
50 10001363 KIT,HOSETM100 1 EA
51 11702-006 FITTINGELBOW90-06MBA-
06MFS 1 EA
52 11702-002 FTNGELBOW90-06MBA-
04MFS 2 EA
TM12E PARTS MANUAL CHASSIS ASSEMBLY TM12E
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TM12E PARTS MANUAL CHASSIS ASSEMBLY TM12E
CHASSIS ASSEMBLY TM12E Mon Feb 15 04:08:55 UTC 2021 2-2

アイテム 部品番号 名前 数量 UOM
53 11705-001 FITTINGELBOW45-4MBA-
4MFS 1 EA
54 11700-001 FITTINGSTRAIGHT-04MB-
04MFS 1 EA
55 10001572 HYD,POWERUNIT,WUXI,TM,
4L 1 EA
56 3040268 BOOTBTRYCABLEENDBLK 4 EA
57 10000048 PLATE,CHASSISTOPCOVER 1 EA
58 11001-006 WASHER3/8SAE 2 EA
59 10908-006 NUTHEXESNALOCK.375-16
UNCGR8PLTD 1 EA
60 10002-010 SCREW3/8-16UNCHHCX1-1/4 1 EA
61 11015-011 WASHERM10FLATMETRIC 6 EA
62 10405-020 SCREWM10-1.5HHCX20mm 2 EA
63 10501-020 BUTTONHEADHEXM5-0.8X
20MM 2 EA
64 11015-007 WASHERM5 2 EA
65 10303-006 SCREW#10-24UNCSBHCX3/4 2 EA
66 10002-014 SCREW3/8-16UNCHHCX1-3/4 2 EA
67 11001-004 WASHER1/4SAEFLATASTM* 43 EA
68 10000-004 SCREW1/4-20UNCHHCX1/2 17 EA
69 10000080 BEARING,FLANGED.750SHAFT
X30 EA
70 10000076 PIN,CLEVIS,.750DIAX2.25U 3 EA
71 10000079 RETAININGRING,.750DIA 11 EA
72 11015-012 WASHERM12FLATMETRIC 6 EA
73 10406-020 SCREWM12-1.75HHCX20mm
LG 2 EA
74 11001-005 WASHERFW0.3125 1 EA
75 10001-014 BOLT,5/16-18X1-3/4 1 EA
76 10908-005 NUT5/16-18UNCHEXLOCK
REG 1 EA
77 11363-002 CLAMPFORDIPSTICK3/8LOOP 12 EA
TM12E PARTS MANUAL CHASSIS ASSEMBLY TM12E
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TM12E PARTS MANUAL CHASSIS ASSEMBLY TM12E
CHASSIS ASSEMBLY TM12E Mon Feb 15 04:08:56 UTC 2021 2-2