Snorkel S39770RT Owner's manual

REPAIR PARTS
MANUAL
Part Number 15124-2 
March8(Rev A)
Serial Numbers:
S2770RT-07-161200500,
S3370RT-07-180300500,
S3970RT-07-180300500 and after
Diesel
Bi-Energy 24V DC
Version 7

GENERAL INFORMATION
General Information 1-1
REPAIR PARTS
Chassis Assembly 2-1
Steer Assembly 2-2
Swing Arms Assembly 2-3
Swing Arm Assembly After Serial Numbers S2770RT-07-200300598, S3370RT-07-200300602, S3970RT-
07-200500562 2-4
Wheel Mounting Assembly 2-5
Engine Cabinet Assembly 2-6
Engine Cabinet Assembly After Serial Numbers S2770RT-07-200900621, S3370RT-07-200900626,
S3970RT-07-200900582 2-7
Exhaust Extension 2-8
Radiator Guard Assembly 2-9
Hydraulic Cabinet Assembly 2-10
Hydraulic Cabinet After Serial Numbers: S2770RT-07-200900621, S3370RT-07-200900626 S3970RT-07-
200900582 2-11
Cabinets Assembly 2-12
V7 Stabiliser Assembly 2-13
Base, Stack, Platform Assembly 2-14
Base, Stack, Platform Assembly After Serial Numbers S3970RT-07-181100510, S3370RT-07-181100524,
S2770RT-07-181100530 2-15
Platform Assembly 2-16
Platform Assembly After Serial Numbers S2270RT-07-181100530, S3370RT-07-181100524, S3970RT-07-
181100510 2-17
Platform Rear Handrail Assembly 2-18
Emergency Bleed Down 3970, 3370 2-19
Emergency Bleed Down 2770 2-20
Scissor Stack Tees 2-21
Scissor Stack Assembly 3970 2-22
Scissor Stack Assembly 3370 2-23
Scissor Stack Assembly 2770 2-24
Angle Transducers Before Serial Numbers: S2770RT-07-200900617 S3370RT-07-200900626 S3970RT-07-
200900577 2-25
Angle Transducer After Serial Numbers S2770RT-07-200900617 S3370RT-07-200900626 S3970RT-07-
200900577 2-26
Kubota D902 T4 Diesel Engine Assembly 2-27
Plastic Fuel Tank Assembly 2-28
Steel Fuel Tank Assembly 2-29
Plastic Hydraulic Oil Tank Assembly 2-30
Steel Hydraulic Oil Tank, No Heater Assembly 2-31
Steel Hydraulic Oil Tank, With Heater Assembly 2-32
Placards And Decals 2-33
Placards and Decals Bi-Energy Machines 2-34
HYDRAULICS

Hose Tags And Colour Codes 3-1
Main Manifold, No Fittings 3-2
Main Manifold, With Fittings 3-3
4WD Manifold, No Fittings 3-4
4WD Manifold, With Fittings 3-5
Auto Stabiliser Manifold, No Fittings 3-6
Auto Stabiliser Manifold, With Fittings 3-7
AXLE CYLINDER 3-8
Axle Cylinder Assembly After Serial Numbers S2770RT-07-200300598, S3370RT-07-200300602,
S3970RT-07-200500562 3-9
STEER CYLINDER 3-10
Upper Lift Cylinder Assembly 3-11
Lower Lift Cylinder 3-12
Stabiliser Leg Cylinder Assembly 3-13
ELECTRICAL
Loom List 4-1
GP400/IO Menus 4-2
GP400/IO Allocations 4-3
14023-04 Overload Diesel ANSI/NZS/AS/CE Upper Control Box 4-4
14023-05 Overload Petrol/LPG ANSI/NZS/AS/CE Upper Control Box 4-5
14023-08 Overload Diesel, Reverse Lift ANSI/NZS/AS/CE Upper Control Box 4-6
14023-09 Overload Petrol/LPG, Reverse Lift ANSI/NZS/AS/CE Upper Control Box 4-7
13811-01 Diesel AS/NZS/CE Lower Control Box 4-8
13811-02 ANSI Diesel Lower Control Box 4-9
13811-03 Petrol/LPG ANSI Lower Control Box 4-10
13811-04 Overload Petrol/LPG ANSI/AS/NZS/CE Lower Control Box 4-11
13811-05 Bi-Energy Diesel/24V DC AS/NZS/CE Lower Control Box 4-12
24V DC Option 4-13
24VDC Cabinet Assembly 4-14
24V DC Battery Box Mounting 4-15
OPTIONS
AC110V Platform Assembly 5-1
240VAC Assembly 5-2
AC240V at Platform 5-3
LPG Cabinets Assembly 5-4
LPG Engine Cabinet Assembly 5-5
LPG Engine Cabinet Assembly After Serial Numbers S2770RT-07-181100530, S3370RT-07-190100529,
S3970RT-190100519 5-6
LPG Engine Cabinet Radiator Guard Assembly 5-7
LPG Kubota WG752 Engine Assembly 5-8
LPG Engine Assembly, Kubota WG752 After Serial Numbers S2770RT-07-181100530, S3370RT-07-
190100529, S3970RT-07-190100519 5-9
BLOCK HEATER UPGRADE 5-10
MAINTENANCE

Maintenance 6-1
SCHEMATICS
Wiring Schematics 7-1
Hydraulic Schematic 7-2
A A
B B

The aerial platform is not electrically insulated. Death or serious injury will result from contact
with, or inadequate clearance from, an energized conductor.
Do not go closer than the Minimum Safe Approach Distance as defined by ANSI standards.
Regard all conductors as energized.
Allow for electrical wire sag and aerial platform sway.
If the platform, stack, or any part of the aerial platform contacts a high-voltage electrical conductor,
the entire machine can become electrically charged.
If that happens, remain on the machine and do not contact any other structure or object. This in-
cludes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial
platform.
Such contact could make your body a conductor to the other object, creating an electrical shock
hazard resulting in death or serious injury.
Ifanaerialplatformisincontactwithanenergizedconductortheplatformoperatormustwarnground
personnelinthevicinitytostayaway.Theirbodiescanconductelectricitycreatinganelectricalshock
hazard resulting in death or serious injury.
Do not approach or leave the aerial platform until the electricity has been turned off.
Do not attempt to operate the lower controls when the platform, stack, or any part of the aerial
platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of
such contact.
Personnel on or near an aerial platform must be continuously aware of electrical hazards, recogniz-
ing that death or serious injury can result from contact with an energized conductor.
© Snorkel – all rights reserved
California
Proposition 65 Warning
Battery posts, terminals and related accessories contain lead
andleadcomponents, chemicals knowntotheState of California
to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.

S3219E – 1502788
S2770RT S3370RT S3970RT 15124-2 i
General Information
About This Manual
Thismanualcovers S2770RT/S3370RT/S3970RTaerial
platforms. Information is included for machines that
have been manufactured to conform to all applicable
requirements of the following organizations:
American National Standards Institute (ANSI)
Canadian Standards Association (CSA)
European Committee for Standardization (CE)
Australian Standards (AS) certification
Part pages include a drawing and a bill of material.
The bill of material lists the item number that is on the
drawing, the Snorkel part number, quantity used and a
description of the item.
Some callouts in the drawings may have a balloon with
two numbers. The top number is the item number and
the bottom number is the quantity of the item at that
location.
WhileSnorkelhas attemptedineverywayto confirmthat
all information in this manual is correct, improvements
are being constantly made to the machine that may not
be reflected in this manual.
If you find information in this manual that is not correct
or is confusing, you are urged to report your findings to
Snorkel for our evaluation. Your input is important to us
and will be used in future printings of this manual.
This machine is covered by a limited warranty that spe-
cificallyidentifiesitemswarrantiedbySnorkeland those
items covered by original manufacturer's warranty. A
copy of the Snorkel Limited Warranty is located on the
inside of the back cover of this manual.
Repairs and Maintenance
Every person who maintains, inspects, tests or repairs
the machine must be qualified and authorized to do so.
Caution
Do not modify this aerial platform without prior
written consent of Snorkel Engineering Department.
Modification may void the warranty, adversely affect
stability or affect the operational characteristics of
the aerial platform.
Abbreviations
The following abbreviations may be used in this manual.
AC alternating current
ANSI American National Standards Institute
AR as required
CCA cold cranking amps
cm centimeter
DC direct current
ft feet
GFCI ground fault circuit interruptor
in inch
lbs pounds
mm millimeter
no number
NPT national pipe thread
psi pounds per square inch
qty quantity
rpm revolutions per minute
UL Underwriters Laboratories Inc.
Additional Information
Allcorrespondencerelative to thismachine,suchas field
reports, discrepancy reports, requests for information,
etc., should be directed to:
Snorkel North America
P.O. Box 1160
St. Joseph, MO 64502-1160 USA
Phone: [phone]
Snorkel Europe
Vigo Centre
Birtley Road
Washington
Tyne & Wear
NE38 9DA
Phone: [phone]
http://www.snorkellifts.com

S3219E – 1502788 S2770RT S3370RT S3970RT 15124-2
ii
Component Identification
Stabiliser Legs
Rollout Deck
Platform
Scissor Stack Steps
Engine Cabinet
Controls Cabinet
Manual Enclosure Upper Control Box
Lower Control Box
Serial Plate

S3219E – 1502788
S2770RT S3370RT S3970RT - 15124-2 iii
Service and Parts Information
Ordering Parts
Whenplacinganorderforserviceor repair parts, please
havethefollowing machine informationreadilyavailable.
Model number
Serial number
Snorkel part number
Description of part
Quantity of parts required
Your purchase order number
Address for order to ship to
The desired shipment method
If ordering parts off-line, the parts order form on the
following page may be mailed or faxed to the attention
of the Parts Department at the following location:
Snorkel North America
P.O. Box 1160
St. Joseph, MO 64502-1160 USA
Phone: [phone]
Parts Fax: [phone]
Snorkel Europe
Vigo Centre
Birtley Road
Washington
Tyne & Wear
NE38 9DA
Phone: [phone]
Parts Fax: [phone]
Attention: Parts Department
For your convenience, our electronic on-line ordering
system is accessible from the following Internet location:
http://www.snorkellifts.com
ANSI and OSHA Compliance
All owners and users of the aerial platform must read,
understand and comply with all applicable regulations.
UltimatecompliancetoOSHAregulationsis the respon-
sibility of the user and their employer.
ANSI publications clearly identify the responsibilities
of all personnel who may be involved with the aerial
platform.Areprint of the “Manual of Responsibilities for
Dealers, Owners, Users, Operators, Lessors and Les-
sees of ANSI/SIAA92.6-2006 Self-Propelled Elevating
Work Platforms” is available from Snorkel dealers or
from the factory upon request.
Copies are also available from:
Scaffold IndustryAssociation, Inc.
P.O. Box 20574
Phoenix, AZ 85036-0574 USA
Manuals
Manuals are available from Snorkel to support any of
the machines that we produce.
Thespecific manuals for S2770RT/S3370RT/S3970RT
aerial platforms are as follows:
Sxx70RT V7 Operator’s Manual ANSI
Snorkel part number – 15124-1
Sxx70RT V7 Repair Parts Manual
Snorkel part number – 15124-2
ANSI Manual of Responsibilities
ANSI/SIAA92.6-2006
Snorkel part number – 0361367
Machine Information
Model Number:
Serial Number:
Date of Purchase:
Purchased From:
Snorkel Dealer or Distributor:

Parts Order Form
Date:
Company:
Address:
Contact Name:
Phone Number:
Fax Number:
Account Number:
Purchase Order Number:
Model Number:
Serial Number:
Ship To:
Shipping Method:
Part Number Description Quantity
Note: Backordered parts will be shipped as soon as available using the same shipping method as the original
order unless otherwise indicated below.
Ship complete order only. Do not backorder parts.
Ship all available parts and disposition of backordered parts.
Other instructions as specified:
Fill out completely and fax attention Parts Department to:
Snorkel USA 1-785-989-3077
Snorkel Europe [phone]
iv

REPAIRPARTS
S2770RT S2770BE S3370RT S3370BE S3970RT S3970BE VERSION 7 PARTS MANUAL Chassis Assembly
Chassis Assembly Wed Feb 24 00:49:09 UTC 2021 2-1

アイテム 部品番号 名前 数量 UOM
1 1273-2 LevelBubble,TShape 1 EA
2 3605-05 SpringWasher 6 EA
3 3603-06 PlainWasher 4 EA
4 3603-08 PlainWasher 14 EA
5 3604-05020 PanHeadScrew 3 EA
6 3605-08 SpringWasher 2 EA
7 3610-06020 MetricBolt 2 EA
8 3610-08016 MetricBolt 2 EA
9 3610-08040 MetricBolt 8 EA
10 3611-05 MetricNylocNut 3 EA
11 3611-06 MetricNylocNut 2 EA
12 3611-08 MetricNylockNut 8 EA
13 12554-5 StepFoldment 1 EA
14 12554-6 RubberStepHanger 2 EA
15 13870 Cover-4WDManifold 1 EA
16 60030-197 FenderWasher 4 EA
17 15085-03 AxleProx 2 EA
18 515611-000 BEACONASSYAMBER 1 EA
19 15122-01 4WDManifoldAssembly 1 EA
S2770RT S2770BE S3370RT S3370BE S3970RT S3970BE VERSION 7 PARTS MANUAL Chassis Assembly
Chassis Assembly Wed Feb 24 00:49:09 UTC 2021 2-1

REPAIRPARTS
S2770RT S2770BE S3370RT S3370BE S3970RT S3970BE VERSION 7 PARTS MANUAL Steer Assembly
Steer Assembly Wed Feb 24 00:49:09 UTC 2021 2-2

アイテム 部品番号 名前 数量 UOM
1 3603-05 PlainWasher 10 EA
2 3603-12 PlainWasher 33 EA
3 3610-05016 MetricBolt 4 EA
4 3610-06016 MetricBolt 4 EA
5 3610-12050 MetricBolt 8 EA
6 3611-12 MetricNylocNut 8 EA
7 3616-12040 MetricBoltGrade10.9 16 EA
8 3624-27 PermaglideBush 2 EA
9 3624-3 PermaglideBush 6 EA
10 3626-1 FlangedPermaglideBush 2 EA
11 3636 SplitPin 4 EA
12 8628 PinKeeper 4 EA
13 9311 Pin5/8"x53lg 1 EA
14 9319 Pin15x56lg 3 EA
15 11492-1 TabWasher 4 EA
16 12555-9 SteerAxleLowerPlate 2 EA
17 12556 SteeringTieRod 1 EA
18 12562 HubAdapter(Front) 2 EA
19 12563 Wheel/TyreAssembly-RHBlack 2 EA
20 12564 Wheel/TyreAssembly-LHBlack 2 EA
21 12570 WheelMotor 2 EA
22 13854 SteerHub-RH 1 EA
23 13855 SteerHub-LH 1 EA
24 13856 ThrustWasher-Steering 2 EA
25 13857 BearingRetainer 2 EA
26 98300-9 WheelNut 24 EA
27 100432-002 HydFitting-StraightORFS(04)-
SAE(04) 1 EA
28 512975-000 HydFitting-StraightORFS(08)-
SAE(12) 8 EA
S2770RT S2770BE S3370RT S3370BE S3970RT S3970BE VERSION 7 PARTS MANUAL Steer Assembly
Steer Assembly Wed Feb 24 00:49:09 UTC 2021 2-2

アイテム 部品番号 名前 数量 UOM
29 11699A SteerCylinderAssembly 1 EA
S2770RT S2770BE S3370RT S3370BE S3970RT S3970BE VERSION 7 PARTS MANUAL Steer Assembly
Steer Assembly Wed Feb 24 00:49:09 UTC 2021 2-2

REPAIRPARTS
S2770RT S2770BE S3370RT S3370BE S3970RT S3970BE VERSION 7 PARTS MANUAL Swing Arms Assembly
Swing Arms Assembly Wed Feb 24 00:49:09 UTC 2021 2-3

アイテム 部品番号 名前 数量 UOM
1 3603-06 PlainWasher 2 EA
2 3603-12HD PlainWasher 3 EA
3 3603-16HD PlainWasher 9 EA
4 3605-06 SpringWasher 2 EA
5 3611-12 MetricNylocNut 2 EA
6 3611-16 MetricNylocNut 2 EA
7 3610-06016 MetricBolt 2 EA
8 3616-12090 MetricBoltGrade10.9 2 EA
9 3616-16130 MetricBoltGrae10.9 2 EA
10 3626-2 FlangedPermaglideBush 4 EA
11 011469-006 LugNut-5/8-18RH 9 EA
12 15092 Wheel/TyreAssembly-RH 1 EA
12 15093 Wheel/TyreAssembly-LHNon
Marking 1 EA
13 15094 SwingArm 1 EA
14 15095 WheelMotor 1 EA
15 15117 Cover-SwingArm 1 EA
16 15127 WasherPlate-DriveMotor 2 EA
17 100432-002 HydFitting-StraightORFS(04)-
SAE(04) 1 EA
18 100432-004 HydFitting-StraightORFS(04)-
SAE(06) 1 EA
19 100434-004 HydFitting-90ElbowORFS(04)-
SAE(06) 1 EA
20 100434-010 HydFitting-90ElbowORFS(06)
-SAE(08) 1 EA
21 100434-015 HydFitting-90ElbowORFS(08)
-SAE(12) 2 EA
22 116324-000 WheelGearbox 1 EA
23 0260070 O-Ring 1 EA
24 0260099 O-Ring 1 EA
25 5560245 Bolt 6 EA
S2770RT S2770BE S3370RT S3370BE S3970RT S3970BE VERSION 7 PARTS MANUAL Swing Arms Assembly
Swing Arms Assembly Wed Feb 24 00:49:09 UTC 2021 2-3

アイテム 部品番号 名前 数量 UOM
26 5563116 Bolt,HDD 2 EA
27 11642A AxleCylinderAssembly 1 EA
S2770RT S2770BE S3370RT S3370BE S3970RT S3970BE VERSION 7 PARTS MANUAL Swing Arms Assembly
Swing Arms Assembly Wed Feb 24 00:49:09 UTC 2021 2-3

REPAIRPARTS
S2770RT S2770BE S3370RT S3370BE S3970RT S3970BE VERSION 7 PARTS MANUAL Swing Arm Assembly After Serial Numbers S2770RT-07-200300598, S3370RT-07-200300602, S3970RT-07-200500562
Swing Arm Assembly After Serial Numbers S2770RT-07-200300598, S3370RT-07-200300602, S3970RT-07-200500562 Wed Feb 24 00:49:10 UTC 2021 2-4

アイテム 部品番号 名前 数量 UOM
1 3603-06 PlainWasher 2 EA
2 3603-12HD PlainWasher 3 EA
3 3603-16H PlainWasher 6 EA
4 3603-16HD PlainWasher 3 EA
5 3605-06 SpringWasher 2 EA
6 3608-16C ConeLockNut 2 EA
7 3610-06016 MetricBolt 2 EA
8 3611-12 MetricNylocNut 2 EA
9 3616-12090 MetricBoltGrade10.9 2 EA
10 3616-16140 MetricBoltGrade10.9 2 EA
11 3626-2 FlangedPermaglideBush 4 EA
12 011469-006 LugNut-5/8-18RH 9 EA
13 15092 Wheel/TyreAssembly-RH 1 EA
14 15094 SwingArm 1 EA
15 15095 WheelMotor 1 EA
16 15117 Cover-SwingArm 1 EA
17 15127 WasherPlate-DriveMotor 2 EA
18 15204 Cylinder-DualLock 1 EA
19 100432-002 HydFitting-StraightORFS(04)-
SAE(04) 1 EA
20 100432-004 HydFitting-StraightORFS(04)-
SAE(06) 1 EA
21 100434-010 HydFitting-90ElbowORFS(06)
-SAE(08) 2 EA
22 100434-015 HydFitting-90ElbowORFS(08)
-SAE(12) 4 EA
23 116324-000 WheelGearbox 1 EA
24 0260070 O-Ring 1 EA
25 0260099 O-Ring 1 EA
26 5560245 Bolt 6 EA
27 5563116 Bolt,HDD 2 EA
S2770RT S2770BE S3370RT S3370BE S3970RT S3970BE VERSION 7 PARTS MANUAL Swing Arm Assembly After Serial Numbers S2770RT-07-200300598, S3370RT-07-200300602, S3970RT-07-200500562
Swing Arm Assembly After Serial Numbers S2770RT-07-200300598, S3370RT-07-200300602, S3970RT-07-200500562 Wed Feb 24 00:49:10 UTC 2021 2-4

REPAIRPARTS
S2770RT S2770BE S3370RT S3370BE S3970RT S3970BE VERSION 7 PARTS MANUAL Wheel Mounting Assembly
Wheel Mounting Assembly Wed Feb 24 00:49:10 UTC 2021 2-5