socomec MASTERYS EM User manual

CPSS Emergency
MASTERYS EM
10 to 80 kVA
Manual de instalación y uso ES
Manuel d’installation et d’utilisation FR
Installation and operating manual GB
Manuale di installazione e uso IT
Manual de instalação e funcionamento PT
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Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
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2CPSS Emergency MASTERYS EM 10 to 80 kVA - Ref.: IOMMASELXX03-GB 00
This SOCOMEC continuous power system is guaranteed against any manufacturing or material defects.
The warranty is valid for 12 (twelve) months from the commission date, provided activation is carried out by SOCOMEC person-
nel or personnel from a support centre authorised by SOCOMEC, and no more than 15 (fifteen) months from being shipped from
SOCOMEC.
The warranty is valid throughout national territory. If the UPS is exported abroad the warranty will only cover the parts used to repair
faults.
The warranty is valid ex-works and covers labour and parts used to repair the faults.
The warranty shall not apply in the following cases:
• Failure due to unforeseen circumstances or force majeure (lightning, floods, etc.);
• Failure due to negligence or improper use (use outside limits: temperature, humidity, ventilation, electric power supply, applied
load, batteries);
• Insufficient or inappropriate maintenance;
• When maintenance, repairs or modifications have not been carried out by SOCOMEC personnel, or personnel from a support
centre authorised by SOCOMEC.
• If the battery has not been recharged in accordance with the terms indicated on the packaging and in the manual, in the event of
long periods of storage or UPS inactivity.
SOCOMEC may, at its own discretion, opt for the repair of the product or the replacement of faulty or defective parts with new parts,
or with used parts of equivalent quality to new parts with regard to function and performance.
Defective or faulty parts replaced free of charge must be made available to SOCOMEC, which becomes the sole owner.
Replacement or repair of parts, or any modifications to the product during the warranty period, will not extend the duration of the
warranty.
SOCOMEC will not be responsible for damages under any circumstances (including, without limitations, damage for loss of earnings,
interruption of activity, loss of information or other financial losses) arising from the use of the product.
These conditions are subject to Italian law. Any disputes fall under the jurisdiction of the Court of Vicenza.
CERTIFICATE AND CONDITIONS OF WARRANTY
SOCOMEC retains the full and exclusive ownership rights to this document. Only a personal entitlement to use the document for the
application indicated by SOCOMEC is granted to the recipient of this document. The reproduction, modification, distribution of this
document, either partially or wholly and in any manner, is strictly prohibited except upon Socomec’s express prior written consent.
This document is not a specification. SOCOMEC reserves the right to make any changes to the information provided without prior
notice.
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
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3
CPSS Emergency MASTERYS EM 10 to 80 kVA - Ref.: IOMMASELXX03-GB 00
SUMMARY
1. SAFETY STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1. IMPORTANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2. DESCRIPTION OF SYMBOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2. ENVIROMENTAL REQUIREMENTS AND MOVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1. ENVIRONMENTAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2. MOVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1. ELECTRICAL REQUIREMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4. OVERVIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1. SWITCHES AND INTERFACES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5. CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1. INPUT CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.2. EXTERNAL BATTERY CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.3. GENERATOR CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.4. EXTERNAL ESD CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6. CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7. MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.1. DISPLAY OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.2. TREE MIMIC PANEL MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.3. MENU FUNCTION DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8. OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8.1. UPS 10 TO 40 KVA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8.2. UPS 60 TO 80 KVA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9. OPERATING MODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9.1. MODE WITH SWITCHING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9.2. MODE WITH NON PERMANENT SWITCHING . . . . . . . . . . . . . . . . . . . . . . . . 28
9.3. MODE WITHOUT CUT OFF (CONVERTER MODE) . . . . . . . . . . . . . . . . . . . . . 29
9.4.
MODE WITH SWITCHING AND ADDITIONAL SWITCHING DEVICE FOR PARTIAL
TRANSFER OF THE LOAD (FOR 60 TO 80 KVA UPS ONLY) . . . . . . . . . . . . . . . . 29
9.5. BYPASS MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10. STANDARD FEATURES AND OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
10.1. MULTILEVEL COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
10.2. STANDARD WEBPAGES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
10.3. ADC CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
10.4. ADC CARD WITH TEMPERATURE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . 34
10.5. ACS PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
10.6. POWER SHARE (UPS 60 TO 80 KVA ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . 34
10.7. INSULATION CONTROLLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10.8. EXTERNAL MANUAL MAINTENANCE BYPASS . . . . . . . . . . . . . . . . . . . . . . . 35
10.9. SEPARATE AUXILIARY POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10.10.BACKFEED PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10.11.PROTECTION ON MAINS SUPPLY AND ON AUXILIARY MAINS SUPPLY . . . 36
10.12.PROTECTION ON AN UPS WITHOUT AUXILARY MAINS SUPPLY. . . . . . . . . 37
11. WARNING AND TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
12. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
12.1. PREVENTIVE MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
13. TECHNICAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
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4CPSS Emergency MASTERYS EM 10 to 80 kVA - Ref.: IOMMASELXX03-GB 00
1.1. IMPORTANT
• This document provides important instructions for the safe use, movement and connection of the Masterys uninterruptible power
system (UPS).
• SOCOMEC retains the full and exclusive ownership rights over this document. Only a personal right to use the document for the
application indicated by SOCOMEC is granted to the recipient of this document. The reproduction, modification, distribution of this
document either partially or wholly, and in any way, is strictly prohibited except upon Socomec’s express prior written consent.
•
This document is not a specification. SOCOMEC reserves the right to make any changes to the information provided without prior notice.
• The unit must only be installed and activated by qualified technical personnel who have been authorised by SOCOMEC.
The UPS MUST only be moved by two people at least.
They MUST stand at the sides of the UPS with respect to the direction of movement.
• The unit must remain in a vertical position at all times.
• Connect the PE ground conductor first before making any other connections.
• Do not expose the UPS to rain or liquids in general. Do not insert foreign bodies.
The installer is responsible for implementing the backfeed protection with the use of AC input line isolation devices
external to the UPS.
Before working on this circuit
- Isolate the Uninterruptible Power System (UPS)
- Then check for Hazardous Voltage between all terminals
including the protective earth
Risk of Voltage Backfeed
• For the purpose of warning electrical technicians against backfeed situations not caused by the UPS, which may arise when a
particular load fault is present while the UPS is operating in stored energy mode, or while unbalanced loads are supplied through
a particular power distribution system e.g. an impedance grounded IT system, the installer must attach the labels provided to all
primary power isolators installed remotely from the UPS area and on external access points, if present, between the said isolators
and the UPS. In particular the label must be attached to the external AC input line isolation service (backfeed insulation).
• The UPS may be powered from an IT distribution system with a neutral conductor.
• Keep this manual in a convenient place for future consultation.
• If the unit fails it must only be repaired by authorised technicians who have been specially trained for this purpose.
• This equipment complies with European Community directives for industrial equipment and bears the approval mark
• The UPS requires three-phase plus neutral input connections (3P+N).
• Do not connect the output neutral to ground. The UPS does not modify the neutral setup of the system; the use of an isolation
transformer is required should it be necessary to modify the neutral setup downstream of the UPS.
• Before connecting any external battery cabinets, ensure they are fully compatible with the UPS model used.
• The use of external battery cabinets not supplied by the manufacturer is not recommended.
• Switch off and isolate the UPS and wait for 5 minutes before removing the protection panels in order to carry out work on live parts.
• Risk of explosion if the batteries are replaced with others of the wrong type.
• Used batteries must be disposed of at authorised waste disposal centres
CAUTION IF DAMAGED (for UPS with internal batteries only)
NON-SPILLABLE BATTERIES
If packaging is crushed, torn or open such that the inner contents are revealed, the equip-
ment should be kept in an isolated area and inspected by a qualified person. If the packaging
cannot be shipped the contents should be collected promptly, kept apart, and the sender
or recipient should be contacted.
It is very dangerous to touch any part of the batteries as there is no insulation between the batteries and the mains
power source.
CAUTION!
A battery can present a risk of electrical shock and high short circuit current.
1. SAFETY STANDARDS
Battery is NOT connected!
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5
CPSS Emergency MASTERYS EM 10 to 80 kVA - Ref.: IOMMASELXX03-GB 00
1. SAFETY STANDARD
The following precautions should be observed when working on batteries:
a) Remove watches, rings or other metal objects.
b) Use tools with insulated handles.
c) Wear rubber gloves and boots.
d) Do not lay tools or metal parts on top of batteries.
e) Disconnect the charging source prior to connecting or disconnecting battery terminals.
f) Determine if battery is inadvertently grounded. If inadvertently grounded, remove source from ground. Contact with any part of a
grounded battery can result in electrical shock. The likelihood of such shock can be reduced if these ground connections are remo-
ved during installation and maintenance (applicable to equipment and remote battery supplies without a grounded supply circuit).
If used for particular critical applications such as life support systems, medical applications, commercial transportation, nuclear
facilities or any other application or systems where product failure is likely to cause substantial harm to people or property, the
products may have to be adapted.
For such use please contact SOCOMEC beforehand to check if these products meet the required level of safety, performance,
reliability and comply with applicable laws, regulations and specifications.
1.2. DESCRIPTION OF SYMBOLS
All precautions and warnings on labels and plates on the inside and outside of the equipment should be observed.
DANGER! HIGH VOLTAGE (BLACK/YELLOW)
GROUND TERMINAL
READ THE USER MANUAL BEFORE USING THE UNIT
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Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
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6CPSS Emergency MASTERYS EM 10 to 80 kVA - Ref.: IOMMASELXX03-GB 00
2. LOCATION AND HANDLING REQUIREMENTS
2.1. LOCATION REQUIREMENTS
Install the unit in an equipment room where only skilled technicians have access. The room must be:
• of a suitable size;
• free from conductive, inflammable and corrosive items;
• not exposed directly to sunlight.
The floor must support the weight of the unit and guarantee its stability.
The unit is designed for indoor non-air-conditioned rooms only.
For information regarding ambient temperature, dimensions and weights refer to the Technical Specification chapter.
A cooling system may be required in order to maintain the ambient temperature values.
To position the unit correctly see the diagrams below.
All packaging must be recycled in compliance with existing legislation in the country where the system is installed.
UPS OR OTHER
CABINET
UPS OR OTHER
CABINET
UPS OR OTHER
CABINET
UPS
40 cm1,5 m
2.1-1
UPS
40 cm1,5 m
20 cm20 cm
2.1-2
2.2. HANDLING
• The packaging guarantees the stability of the unit during shipping and physical transfer.
• The unit must remain in a vertical position during all shipping and handling operations.
• Ensure that the floor is strong enough to support the weight of the unit.
• Carry the packaged unit as close as possible to the installation site.
• The unit has wheels that can be used to move it for short distances.
WARNING! HEAVY WEIGHT!
Move the unit using a fork lift truck taking the utmost caution at all times.
The unit must be handled by at least two people. They must stand at the sides of the UPS with respect to the direc-
tion of movement.
Do not move the unit by putting pressure on the front door.
When moving the unit on even slightly sloping surfaces, use the locking equipment and braking devices to ensure
that the unit does not fall over.
When the equipment is transferred from a cold to a warm place wait approx. two hours before putting the unit into
operation.
CAUTION IF DAMAGED.
If the unit is found to be damaged externally or internally, or any of the accessories are damaged or missing, contact
SOCOMEC.
2.1-3 Only for raised floor
A. power cables
B. control cables
20 cm
90°
A A
B
B
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7
CPSS Emergency MASTERYS EM 10 to 80 kVA - Ref.: IOMMASELXX03-GB 00
3. ELECTRICAL INSTALLATION
NOTE!
Before carrying out any operations on the unit read the Safety standards chapter carefully.
3.1. ELECTRICAL REQUIREMENTS
The installation and system must comply with national plant regulations.
The electrical distribution panel must have a sectioning and protection system installed for input and auxiliary mains.
Use a differential switch (type B) installed on the mains power switch, which must be inserted upstream from the distribution panel.
The table below shows the size of the input protection devices recommended for correct installation.
Size of input protection devices
UPS Magneto-
thermal input(1)
Magneto-ther-
mal Aux Mains(1)
Dierential
input(5)
Input/Output cable
core size
Battery cable core
size
Battery
protection
(4)
(kVA) (A) (A) (A) (mm2) (mm2) (A)
selective type(5) Min Max(3) Min Max(3)
10 3/1
32
(100 if common
input mains)
100 0.5
6
(16 aux mains
and output)
35 6 35 50 Gr
15 3/1
32
(100 if common
input mains)
100 0.5
6
(25 aux mains
and output)
35 6 35 50 Gr
20 3/1
40
(125 if common
input mains)
125 0.5
10
(35 aux mains
and output)
35 10 35 50 Gr
10 3/3 32 32 0.5 6 35 6 35 50 Gr
15 3/3 32 32 0.5 6 35 6 35 50 Gr
20 3/3 40 40 0.5 10 35 10 35 50 Gr
30 3/3 63 63 0.5 16 35 16 35 100 Gr
40 3/3 80 80 0.5 25 35 25 35 100 Gr
60 3/3 125 125 0.5 35 50 50 95 200 aR
80 3/3 160 160 0.5 50 50 70 95 250 aR
1Recommended magneto thermal switch: four poles with intervention threshold ≥ 10 In (curve C). It is necessary to use a D curve selective
breaker if an optional external transformer is used.
2In systems with two or more UPSs operating in a redundant or power parallel configuration.
3Determined by the size of the terminals.
4 Protection on the external battery cabinet (preferably 2 bipolar protection devices or one quadripolar).
5Caution! Use type B four-pole selective (S) circuit breakers. Load leakage currents are added to those generated by the UPS and during transi-
tory phases (power failure and power return) short current peaks may occur. If loads with high leakage current are present adjust the dierential
protection. It is advisable in all cases to carry out a preliminary check on the earth current leakage with the UPS installed and operational with
the definitive load, so as to prevent the sudden activation of the above switches.
The UPS is designed for transitory overvoltages in category II installations. If the UPS is part of the building’s electric
circuit or is likely to be subject to transitory overvoltages in category III installations, further external protection must
be provided, either on the UPS or in the AC power supply network to the UPS. Additionally, the ‘surge arrestor’ option,
specially designed to protect against residual overvoltages in category III installations, can be installed in the external
manual bypass cabinet. If used, the distance between the UPS and the centralised 4 kV SPD protection devices type
1 must be Up ≤ 4kV is ≥ 15m.
In the event of three-phase distorting loads connected in output, the current on the neutral conductor may have a
value that is 1.5 - 2 times the phase value (also for the input bypass). In this case, size the neutral cables and the input/
output protection adequately.
IMPORTANT!
Protective earthing conductor (PE) must have sufficient current-carrying capacity.
The PE cable core size must be chosen according to the PROTECTIVE CURRENT RATING of the earth circuit which
depends on the provision and location of protective overcurrent devices.
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8CPSS Emergency MASTERYS EM 10 to 80 kVA - Ref.: IOMMASELXX03-GB 00
Backfeed protection
If the UPS does not have an automatic protection device against current backfeed, the operator/installer must attach a warning
label to all mains power disconnecting switches installed at a distance from the UPS area. This serves to remind technicians of
the fact that the circuit is connected to a UPS (refer to 'SAFETY STANDARDS' chapter in this manual and paragraph 4.5.3. of the
EN62040-1-1 2003-11 standard).
The label is supplied with the system.
The backfeed protection device may be built into the system (only on specific request), or an electromechanical switch may be
installed externally at the UPS input.
• If the UPS has this protection incorporated, proceed with the connections as described in paragraph 2.5 of this manual.
• To install the external backfeed protection it is necessary to use the BKF card and an external electromechanical switch that
should be installed as close as possible to the UPS. For further information on the connection and type of remote switch please
refer to chapter 'STANDARD FEATURES AND OPTIONS'.
WARNING!
The neutral is not disconnected as, even in the event of a single fault on the UPS, it never has high potential when
the mains and/or auxiliary power supplies are disconnected upstream. This is to prevent transformation of the power
source to the UPS every time there is a power failure.
If under certain irregular conditions, or due to the installation upstream (e.g. undetected and protected earth fault, or
high leakage in a phase, or with IT systems) there is a hazardous potential on neutral, a suitable isolating switch must
be provided on the neutral as well, or else there must be a detection, signalling and protection system.
NOTE
For equipment with separate Emergency Mains, it must be possible to make the neutral of the Emergency Mains
line electrically common with the neutral of the main input feed line.
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9
CPSS Emergency MASTERYS EM 10 to 80 kVA - Ref.: IOMMASELXX03-GB 00
4. OVERVIEW
4.1. SWITCHES AND INTERFACES
Q1, Q2 switches
Switch in position 0 Switch in position 1
Q6 switch
Switch in position 0 (OFF) Switch in position 1 (UPS) Switch in position 2 (BYPASS)
4.1-1 UPS 10 to 40 kVA
Options slot 2
Q1
Q2
Q6
Options slot 1
Ethernet network
USB connector
Serial connector RS232/485
Serial connector RS232
0
2
1
B
B1
Q2 Q6
Q1
AUX
MAINS
MAINS OUT
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10 CPSS Emergency MASTERYS EM 10 to 80 kVA - Ref.: IOMMASELXX03-GB 00
Switch Position Description Function
Q1
0Open If closed, this switch connects the UPS batteries to the DC/
DC converter stage to power the inverter in the event of a
mains failure.
1Closed (normal operating position)
Q2
0OFF (batteries will be discharged) This switch provides the primary power supply to the UPS.
In a configuration with separate mains this switch only inter-
rupts the rectifier power supply.
1ON (normal operating conditions)
Q6
0
OFF
This completely isolates the UPS output by removing the volt-
age from the applications in any operating conditions. It is used
for the emergency shutdown of the system (internal ESD).
1UPS (normal operating conditions) Continuous power supply to the load
2
MANUAL BYPASS (the load is connected
directly to the mains power supply)
Used for:
- routine or special maintenance operations (manual bypass)
-
in the event of a UPS failure to power applications from the auxil-
iary mains while awaiting the intervention of technical personnel.
B
Q3
Q5
Q4
4.1-2 UPS 60 to 80 kVA
Options slot 2
Q3
Q5
Q4
Options slot 1
Ethernet network
USB connector
Serial connector RS232/485
Serial connector RS232
AUX
MAINS
MAINS OUT
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11
CPSS Emergency MASTERYS EM 10 to 80 kVA - Ref.: IOMMASELXX03-GB 00
4. OVERVIEW
Switch Position Description Function
Q4 0OFF (maintenance operations)(1) The switch provides the power supply to the automatic bypass line.
1ON (normal operating conditions)
Q3(2) 0OFF This completely isolates the UPS output by removing the voltage
from the applications in any operating conditions.
It is used for the emergency shutdown of the system (internal ESD).
Q5(3) 0
Q3 0 MANUAL BYPASS This position should only be selected for routine or special mainte-
nance operations (manual bypass); the load is connected directly to
the auxiliary mains.
It may be used in the event of a UPS failure to power applications
from the auxiliary mains while awaiting the intervention of technical
personnel.
Q5 1
Q3 1 Normal operating This is the position for normal operation of the UPS for a continuous
power supply to the load.
Q5 0
(1) WARNING! In this configuration the mains power supply to the rectifier cannot be isolated inside the UPS, only via external
protection devices.
(2) Connects the UPS output to the inverter (continuous power supply).
(3) Connects the output directly to the auxiliary mains input (manual bypass).
Q2-Q4, Q3, Q5 switches
Switch in position 0 (OFF) Switch in position 1 (ON)
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12 CPSS Emergency MASTERYS EM 10 to 80 kVA - Ref.: IOMMASELXX03-GB 00
5. CONNECTIONS
NOTE!
Before carrying out any operations on the UPS read the Safety standards chapter carefully.
5.1. INPUT CONNECTION
Set all the switches to position 0. Refer to chapter 'OVERVIEW'.
Switch off the UPS, remove the power, open the switches for any external battery cabinets, isolate the system and
wait for 5 minutes before working on the terminal board or any internal UPS parts.
The terminal board shown is the most complete version including all options. In basic models or versions with internal
batteries the terminal board has fewer terminals. Refer to the names of each terminal to identify it during connection.
REMOVAL
5.1-1 UPS 10 to 80 kVA
L13 L23 L33 N3
POWER SHARE OUTPUT
L12 L22 L32 N2
EXTERNAL BATTERY
+B2 –B2 –B1 +B1
AUX MAINS SUPPLY
L11 L21 L31 N1
MAINS SUPPLY
L1 L2 L3 N
8 cm max
CONNECTION
• Connect the ground lead to the terminal with the corresponding symbol.
• Connect the input cables to the terminals labelled 'MAINS SUPPLY' L1, L2, L3, N. (observing phase cycle direction).
• Go to step F if the UPS in use has been configured in bypass blocked mode.
Connect the cables for the separate auxiliary power
supply (if present) to the terminals labelled 'AUX MAINS SUPPLY' L11, L21, L31, N1 (observing phase cycle direction).
If there is no separate mains for the bypass it is advisable to obtain one from the primary mains using either of the two methods set out below.
5.1-2 With distribution external to the UPS
Mains
Mains AUX
Mains
For 60 to 80 kVA only
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13
CPSS Emergency MASTERYS EM 10 to 80 kVA - Ref.: IOMMASELXX03-GB 00
5. CONNECTIONS
5.1-3
5.1-4
L13 L23 L33 N3
POWER SHARE OUTPUT
L12 L22 L32 N2
EXTERNAL BATTERY
+B2 –B2 –B1 +B1
AUX MAINS SUPPLY
L11 L21 L31 N1
MAINS SUPPLY
L1 L2 L3 N
L13 L23 L33 N3
POWER SHARE OUTPUT
L12 L22 L32 N2
EXTERNAL BATTERY
+B2 –B2 –B1 +B1
AUX MAINS SUPPLY
L11 L21 L31 N1
MAINS SUPPLY
L1 L2 L3 N
L11A N1A
L1
L1
L2
L2
L3
L3
N
N
• Connect the output cables to the terminals labelled 'OUTPUT' L12, L22, L32 and N2.
• Connect the external battery cables (if present) to the terminals labelled 'EXTERNAL BATTERY' +B2, -B2, -B1, +B1.
• Connect the Power Share cables to the terminals labelled 'POWER SHARE' L13, L23, L33, N3, (if the option is available).
Note: If the system is installed on a raised floor (such as in a data processing room):
- leave a space of at least 20 cm between the power and the control cables;
- avoid parallel channelling over long distances; choose cables crossing at 90° instead.
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14 CPSS Emergency MASTERYS EM 10 to 80 kVA - Ref.: IOMMASELXX03-GB 00
ASSEMBLY
5.1-5 UPS 10 TO 40 kVA
5.1-6 UPS 60 TO 80 kVA
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15
CPSS Emergency MASTERYS EM 10 to 80 kVA - Ref.: IOMMASELXX03-GB 00
5. CONNECTIONS
5.2. EXTERNAL BATTERY CONNECTION
If the UPS has internal batteries it is prohibited to connect external battery cabinets.
Position the battery cabinet next to the UPS.
Before carrying out any operations ensure that:
- the battery fuses located inside the battery cabinet are open;
- the UPS is not live;
- all mains or battery switches are open;
- the switches upstream of the UPS are open.
• Remove the terminal board protection.
• Connect the ground cable (see figure below).
• Connect the cables between the UPS terminals and the battery cabinet terminals, strictly observing the polarity of each indi-
vidual string (see figure below) and the cross-sections indicated in the chapter 'ELECTRICAL INSTALLATION'.
Use double insulated cables or the cables supplied with the unit to connect the UPS to the battery cabinet. The
length L of battery cable must not be more than 8 metres long for the 10 to 40 kVA range (if L > 8 m please contact
the support service).
Cabling errors with inverted battery polarity may cause permanent damage to the equipment.
• Replace the terminal board protection.
If using cabinets not supplied by the UPS manufac-
turers, it is the installer’s responsibility to check
electrical compatibility and the presence of appro-
priate protection devices between the UPS and the
battery cabinet (fuses and switches of sufficient
capacity to protect the cables from the UPS to the
battery cabinet). As soon as the UPS is switched on
(before closing the battery switches) the battery
parameters must be verified accordingly (voltage,
capacity, number of elements, etc.) on the mimic
panel menu.
5.3. GENERATOR CONNECTION
If your system uses a generator, connect the 'generator set ready' no-potential contact to connector IN 2 on the optional ADC
PCB configured in standard or power safe mode (see chapter 'STANDARD FEATURES AND OPTIONS'). This automatically ex-
tends the voltage and frequency value range when power is supplied by the generator set.
5.4. EXTERNAL ESD CONNECTION
A remote emergency shutdown system (ESD) can be installed by means of the optional ADC PCB; (see chapter 'STANDARD
FEATURES AND OPTIONS'). Connect a normally closed zero-potential contact to terminals IN1+ and IN1- of the ADC PCB.
5.2-1
B1+ B1- B2+ B2- B1+ B1- B2+ B2-
UPS BATTERY CABINET
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16 CPSS Emergency MASTERYS EM 10 to 80 kVA - Ref.: IOMMASELXX03-GB 00
6. CONTROL PANEL
6-1
UP button
Scrolls up through the
available menus/values.
DOWN button
Scrolls down through the
available menus/values.
Luminous bar
ENTER button
Accesses the currently
displayed menu, accepts/
sends configurations and
commands.
ESC button
Exits current page,
aborts operations.
Symbols that identify
the subsets and the
energy flow
Alphanumeric information
that provides details on
alarms, measurements,
checks and parameters.
Meaning of the luminous bar
Colour Conditions displayed
RED flashing Imminent shutdown alarm (the load will be disconnected in a few minutes)
RED Load not powered
Battery circuit open
YELLOW flashing
UPS on stand-by
UPS on manual bypass
Maintenance alarm
YELLOW
A43 (redundancy lost)
Load on battery
Battery discharging
On automatic bypass
UPS in maintenance mode
GREEN flashing Battery test
GREEN Load powered from inverter or in high eciency mode
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17
CPSS Emergency MASTERYS EM 10 to 80 kVA - Ref.: IOMMASELXX03-GB 00
6-2 Meaning of symbols
M4-M7
M3 M18
M19-M28
M2 M8
M10 M11
M9
M1
M12 M13
M29 M31
M30
6. CONTROL PANEL
Meaning of symbols
Code Description Condition
M1 Load on bypass, in Eco-mode or Maintenance bypass closed Steady
Automatic bypass alarm Flashing
M2 Input rectifier active Steady
General input rectifier alarm Flashing
M3 Battery OK Steady
Battery alarm Flashing
M4-M7 Remaining battery capacity Steps of 25%
Battery recharging Sequence M7 M4
M8 Inverter on Steady
General inverter alarm Flashing
M9 Switch Q3 closed and output voltage present Steady
M10 Input mains OK Steady
Input mains alarm Flashing
M11 Inverter on Steady
M12 Module 1 present Steady
General module 1 alarm Flashing
M13 Module 2 present Steady
General module 2 alarm Flashing
M18 Load present Steady
Overload Flashing
M19-M28 Output load indicator Steps of 10%
M29 Routine maintenance alarm/warning Flashing
M30 Activation code alarm Flashing
General alarm Steady
M31 LAN connection ready (Cable Connected) Steady
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18 CPSS Emergency MASTERYS EM 10 to 80 kVA - Ref.: IOMMASELXX03-GB 00
Current menu
Active sub menu
Additional values or information
Scrolling contextual help line
Scrolling contextual help line
Scroll bar
Statistical graphics display
7-1
7. MENU
7.1. DISPLAY OVERVIEW
The paragraph below describes the menus available on the mimic panel and their functions.
7.2. TREE MIMIC PANEL MENU
FIRST LEVEL SECOND LEVEL THIRD LEVEL
SYSTEM ALARMS ACTIVE ALARMS
MEASUREMENTS PRESENT MEASURES
STATISTICS
COMMANDS IMMEDIATE COMMANDS
EXTENDED COMMANDS
PARAMETERS PRESENT CONFIG.
PRESENT DATA
SERVICE COMMISSIONING
SETTING
SERVICE CODE
HISTORY HISTORY LOG
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19
CPSS Emergency MASTERYS EM 10 to 80 kVA - Ref.: IOMMASELXX03-GB 00
7. MENU
7.3. MENU FUNCTION DESCRIPTION
ALARMS MENU
This is used to display all the alarms that are active at the time of access. The alarms menu is activated automatically when an alarm
condition occurs.
ALARMS menu
Alarms Description
A00 GENERAL ALARM
A01 BATTERY ALARM Battery circuit failure or faulty operation.
A02 OUTPUT OVERLOAD Power required in output over the limits.
A06 AUXILIARY MAINS OUT OF TOLERANCE
The voltage or frequency limits accepted by the bypass have been exceeded.
A07 OVER TEMPERATURE Temperature excessive or ventilation problems.
A08 MAINTENANCE BYPASS ACTIVE Q5 in position 1.
A17 IMPROPER CONDITION OF USE Improper conditions of use verified (load, mains, and temperature).
A18 BLOCKING INVERTER FOR OVERLOAD Inverter shutdown due to overload.
A20 WRONG CONFIGURATION Error in the configuration parameters (e.g. dierent parameters between
several UPSs in parallel).
A22 INPUT MAINS OUT OF TOLERANCE
The voltage or frequency limits accepted by the rectifier have been exceeded.
A23 RECTIFIER GENERAL ALARM Rectifier fault.
A25 INVERTER GENERAL ALARM Inverter fault.
A26 BATTERY CHARGER GENERAL ALARM Battery charger fault.
A29 BYPASS GENERAL ALARM Bypass fault.
A30 STOP FOR OVERLOAD The duration of the overload has inhibited the bypass.
A32 MODULE 1 GENERAL ALARM Module 1 failure.
A33 MODULE 2 GENERAL ALARM Module 2 failure.
A38 EXTERNAL ALARM 1 Signalling from ADC input.
A39 EXTERNAL ALARM 2 Signalling from ADC input.
A40 EXTERNAL ALARM 3 Signalling from ADC input.
A41 EXTERNAL ALARM 4 Signalling from ADC input.
A42 REMOTE SERVICE ALARM
This alarm indicates that a critical fault has occurred on the UPS. Where a
maintenance contract with the Remote Monitoring option is in place, the
procedure for analysing the UPS via remote connection will be automatically
activated by your service centre provider.
A43 REDUNDANCY LOST The power required by the load no longer allows the preset redundancy
N+x to be maintained (for UPSs in parallel only).
A44 PERIODIC SERVICE CHECK-UP Warning for routine inspection by support service.
A47 MAX BATTERY TEMPERATURE Battery cabinet temperature control.
A49 BATTERY DISCHARGED Available battery energy has been used.
A51 OPTION BOARD GENERAL ALARM Fault related to the optional PCBs in the slots.
A56 GENERATOR SET GENERAL ALARM Minor alarm on generator set.
A57 GENERATOR SET FAULT Major alarm on generator set.
A58 E.S.D. ACTIVATED The remote emergency shutdown command has been activated.
A59 BATTERY CIRCUIT OPEN The battery switch is open
A60 FAN FAILURE Fans faulty or blocked.
A61 PHASE ROTATION FAULT Wrong phase cycle direction.
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20 CPSS Emergency MASTERYS EM 10 to 80 kVA - Ref.: IOMMASELXX03-GB 00
PRESENT MEASURES menu
Type of measurement Value Value Value Note
OUTPUT STAR VOLTAGE ___ V ___ V ___ V
OUTPUT LOAD __ % __ %
OUTPUT ACTIVE POWER ___ kW ___ kW ___ kW
OUT APPARENT POWER __._ kVA __._ kVA __._ kVA
OUTPUT CURRENT __._ A __._ A __._ A
OUTPUT FREQUENCY __._ Hz __._ Hz __._ Hz
AUXILIARY VOLTAGE ___ V ___ V ___ V
AUXILIARY FREQUENCY __._ Hz __._ Hz __._ Hz
INPUT STAR VOLTAGE ___ V ___ V ___ V
INPUT PH-PH VOLTAGE ___ V ___ V ___ V
INPUT FREQUENCY __._ Hz __._ Hz __._ Hz
INPUT APPARENT POWER __._ kVA __._ kVA __._ kVA
BATTERY VOLTAGE B1___ V B2___ V
BATTERY CAPACITY __ % Charging
BACKUP T___MIN Discharging
INTERNAL TEMPERATURE __ °C
BATTERY TEMPERATURE __ °C Only with a sensor present and set
STATISTICAL MEASUREMENTS menu
Measurement Value Option Option
INPUT APPARENT POWER MIN. AVERAGE MAX. ENTER displays weekly
graphics
ENTER displays 24 hr
graphics
BACKUP TIME LESS THAN 2 MINUTES NUMBER OF EVENTS
BACKUP TIME BETWEEN 2 AND 5 MINUTES NUMBER OF EVENTS
BACKUP TIME MORE THAN 5 MINUTES NUMBER OF EVENTS
OUTPUT LOAD MIN. AVERAGE MAX. ENTER displays weekly
graphics
ENTER displays 24 hr
graphics
OVERLOAD TIME LESS THAN 5 SECONDS NUMBER OF EVENTS
OVERLOAD TIME MORE THAN 5 SECONDS NUMBER OF EVENTS
REDUNDANCY LOST NUMBER OF EVENTS
INTERNAL TEMPERATURE MIN. AVERAGE MAX. ENTER displays weekly
graphics
ENTER displays 24 hr
graphics
BATTERY TEMPERATURE MIN. AVERAGE MAX. ENTER displays weekly
graphics
ENTER displays 24 hr
graphics
WORKING TIME ON GEN SET NUMBER OF HOURS
MEASUREMENTS MENU
This menu is used to display all the measurements relating to the UPS input, output and the battery.
For models with single phase input or output, the voltage and current displays are adjusted automatically.
STATISTICAL MEASUREMENTS MENU
Once a (programmable) reference period has been defined, the system reports measurements that are made available in digital or
graphical format.
The values that are represented graphically can be used to analyse the situation over the last 24 hours. This information, together
with the programmed interval information, provides an enhanced evaluation of the equipment operating mode in order to verify
whether certain critical operating situations are repetitive or only random.
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