Sony SEL1655G User manual

SERVICE MANUAL
Sony Imaging Products & Solutions Inc.
Conditions of Use:
(1) Please use this information only for the purpose of performing repair, maintenance and/or confi guration services of the Sony products (hereinafter the “Repair services”) under the
service agreement entered into with the Sony group company (hereinafter the “Service agreement”). Using this information for any purpose other than the purpose described foregoing
is forbidden.
(2) Only the Authorized Servicer’s offi cers, employees or subcontractors (including their offi cers and employees) whose duties justify a need-to-know and who have agreed to hold
confi dential this information (collectively hereinafter the “Permitted users”) are permitted to access and use this information. To disclose or disseminate to any person other than the
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(Notwithstanding foregoing, it is permitted to copy and distribute this information to the Permitted users.)
(5) Please notify immediately any leakage, loss, theft, misappropriation, or other misuse of this information by e-mail to the following address:
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(6) In addition to the above, the terms and conditions of the Service agreement shall be applied to using this information.
Revision of Information:
This information may be changed or updated at any time without any prior notice. Please confi rm that this information is up-to-date before using it.
US Model
Canadian Model
AEP Model
Chinese Model
INTERCHANGEABLE LENS
© 2020.01
2020A33-1
9-896-861-12
Ver. 1.1 2020.01
SEL1655G
(E 2.8/16-55 G) (E 16-55mm F2.8 G)
E-mount
SPECIFICATIONS
Product name
(Model name)
E 16-55mm F2.8 G
(SEL1655G)
Focal length (mm) 16-55
35mm equivalent
focal length*1(mm) 24-82.5
Lens groups-elements 12-17
Angle of view*283°-29°
Minimum focus*3(m (feet)) 0.33 (1.09)
Maximum magnification (X) 0.2
Minimum aperture f/22
Filter diameter (mm) 67
Dimensions (maximum
diameter × height)
(approx., mm (in.))
73 × 100
(2 7/8 × 4)
Mass (approx., g (oz)) 494 (17.5)
SteadyShot No
*1This is the equivalent focal length in 35mm format
when mounted on an Interchangeable Lens Digital
Camera equipped with an APS-C sized image sensor.
*2Angle of view is the value for Interchangeable Lens
Digital Cameras equipped with an APS-C sized image
sensor.
*3Minimum focus is the distance from the image sensor
to the subject.
• Depending on the lens mechanism, the focal length
may change with any change in shooting distance.
The focal lengths given above assume the lens is
focused at infinity.
Included items
(The number in parentheses indicates the number
of pieces.)
Lens (1), Front lens cap (1), Rear lens cap (1),
Lens hood (1), Lens case (1), Set of printed
documentation
Design and specifications are subject to change
without notice.
and are trademarks of Sony Corporation.
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1-1
SEL1655G
1. SERVICE NOTE
1-1. CHEMICALS
Some chemicals used for servicing are highly volatile.
Their evaporation caused by improper management affects your
health and environment, and wastes resources.
Manage the chemicals carefully as follows.
• Store chemicals sealed in a specific place to prevent from exposure
to high temperature or direct sunlight.
• Avoid dividing chemicals into excessive numbers of small con-
tainers to reduce natural evaporation.
• Keep containers sealed to avoid natural evaporation when chemi-
cals are not in use.
• Avoid using chemicals as much as possible. When using chemi-
cals, divide only required amount to a small plate from the con-
tainer and use up it.
1-2. EXTERIOR PARTS
Be careful to the following points for exterior parts used in this unit.
• Use a piece of cleaning paper or cleaning cloth for cleaning
exterior parts. Avoid using chemicals.
Even if you have to use chemicals to clean heavy dirt, do not
use paint thinner, ketone, nor alcohol.
• Insert the specific screws vertically to the part when installing
an exterior part.
Be careful not to tighten screws too much.
1-3. UNLEADED SOLDER
This unit uses unleaded solder.
Boards requiring use of unleaded solder are printed with the lead
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
• Set the soldering iron tip temperature to 350 °C approximately.
If cannot control temperature, solder/unsolder at high tempera-
ture for a short time.
: LEAD FREE MARK
Be careful to the following points to solder or unsolder.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
Unleaded solder is more viscous (sticky, less prone
to flow) than ordinary solder so use caution not to let
solder bridges occur such as on IC pins, etc.
• Be sure to control soldering iron tips used for unleaded solder
and those for leaded solder so they are managed separately.
Mixing unleaded solder and leaded solder will cause detach-
ment phenomenon.
⌞ᝅ
如果电池更换不当会有爆炸危险。
只能用同样类型或等效类型的电池来更换。
务必按照说明处置用完的电池。
1-4. SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer.
1. Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
2. Check the interboard wiring to ensure that no wires are
“pinched” or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transis-
tors, that were installed during a previous repair. Point them out
to the customer and recommend their replacement.
4. Look for parts which, through functioning, show obvious signs
of deterioration. Point them out to the customer and recommend
their replacement.
5. Check the B+ voltage to see it is at the values specified.
6. Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 350 °C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when solder-
ing or unsoldering.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED
LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE OP-
ERATION. REPLACE THESE COMPONENTS WITH SONY
PARTS WHOSE PART NUMBERS APPEAR AS SHOWN
IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY
SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COMPO-
SANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉ-
ROS SONT DONNÉS DANS CE MANUEL OU DANS LES
SUPPLÉMENTS PUBLIÉS PAR SONY.
Caution
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.
Dispose of used batteries according to the instructions.
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1-2E
SEL1655G
1-5. NOTE ON REPLACEMENT OF
MAIN BOARD
To replace the Main Board (CL-1075 board), connect the E-mount
lens to the ILCE-6300, and read/write of the adjustment data in the
following procedure.
• Before main board replacement
“Read/Write Select” of Lens adjustment program (SEL1655G_
Service_Tool) is set to [Read] to implement the [AjustData-
Backup].
• After main board replacement
“Read/Write Select” of Lens adjustment program (SEL1655G_
Service_Tool) is set to [Write] to implement the [AjustData-
Backup].
* If the adjustment data can not be read from the main board before
replacement, perform “Serial Write” of Lens adjustment program
(SEL1655G_Service_Tool) after the main board replacement.
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2-1
SEL1655G
OPERATION NOTES
Make sure that the conductive side of a flexible board does not have any stain or foreign materials.
Do not touch the conductive side of flexible boards with bare hands.
Plug in a flexible board straight, fully into the connector until it reaches the end inside. (Fig. 1, Fig. 2, Fig. 3)
OK
(The flexible board was plugged in straight
and completely)
NG
(The flexible board was plugged in
crooked.)
NG
(The flexible board was not plugged in
completely.)
Flexible
Board Flexible
Board
Connector Connector
Reference
line
Flexible
Board
Connector Connector
Flexible
Board
Reference
line
Connector Connector
Flexible
Board
Flexible
Board
Reference
line
Fig. 1 Fig. 2 Fig. 3
When opening the connector's holder in direction A, do not open
it with excessive force.
When closing the connector's holder, press it evenly while pushing
a flexible board in direction B.
Holder
Connector Flexible Board
A
AHolder
Insulation side
Connector Flexible Board
B
• Make sure that the flat cable and flexible board are not cracked
or bent at the contact end.
• Do not apply excessive force to the gilded flexible board.
Cut and remove the part of gilt
which comes off at the point.
(Be careful or some
pieces of gilt may be left inside)
• The proper way to disconnect a connector is to grab the con-
nector instead of the wires. If you pull on the wires, they might
be broken.
• The proper way to connect a connector is to grab the connector
instead of the wires. If you push on the wires, they might be
broken.
2. DISASSEMBLY & ASSEMBLY
Display Use Part No.
B-10 Adhesive bond (B-10) J-6082-612-A
B-110 Adhesive bond (B-110) J-6082-617-A
G-85 Grease (G-85) J-6082-626-A
SERVICE TOOLS A
A
Holder
Connector
Flexible Board
B
Holder
Connector
Flexible Board
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2-2
SEL1655G
2-1. CONSTITUTION DIAGRAM
G
G
H
H
A
A
D
B
C
B
D
E
F
EF
ornament plate
ornament plate repair tape
front outer assy
back adjustment washer
back adjustment washer
1st group assy
ring click2 spring
ring click2 spring
M pin A
M pin A
back washer
back washer
mount assy
C
mount rubber
C tape
CL-1075 board
rear cover assy
torque adjust plate
torque adjust rubber
torque adjust sheet
ZMR assy
guard tape Z
zoom ring rubber (B)
FPC repair tape A (7-7)
FPC repair
tape A (7-7)
zoom ring assy cam follower A (M)
cam follower A (M)
zoom linkage pin
zoom linkage pin
mid cover assy
mid cover stopper
appearance block
guard tape Z
focus ring rubber (B)
focus ring assy
STA barrel assy
focus ring key
focus ring key
focus ring key
focus ring key
focus ring key
focus ring key
6th group assy
cam follower A
cam follower A
cam follower A
cam follower A
cam follower A
cam follower A
iris
iris cover
gom bush B
gom bush B
main FPC plate
3-5 group assy
cam pin shaft (M)
cam pin shaft (M)
cam pin shaft (M)
1st moving frame assy
cam follower A (M)
cam follower A (M)
cam follower A (M)
2nd lens barrel assy
ZM straight
2G mask
Z cam bar assy
cam follower I_A (4.0)
cam follower
I_A (4.0)
cam
follower
I_A (4.0)
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Red arrow direction : Shown the front (lens) side
Black arrow direction : Shown the rear (mount) side
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2-3
SEL1655G
2-2. DISASSEMBLY
• Disassembled in the order shown in the fl owchart below.
2-2-1. DISASSEMBLY FLOW
FRONT SIDE (LENS SIDE) REAR SIDE (MOUNT SIDE)
2-2-2. ORNAMENT PLATE
(Page 2-4)
2-2-3. FRONT OUTER ASSY
(Page 2-5)
2-2-4. 1ST GROUP ASSY
(Page 2-5)
2-2-5. MOUNT ASSY
(Page 2-6)
2-2-6. CL-1075 BOARD
(Page 2-6)
2-2-7. REAR COVER ASSY
(Page 2-7)
2-2-9. ZMR ASSY
(Page 2-8)
2-2-10. ZOOM RING RUBBER (B)
(Page 2-9)
2-2-11. ZOOM RING ASSY
(Page 2-10)
2-2-12. MID COVER ASSY
(Page 2-11)
2-2-13. APPEARANCE BLOCK
(Page 2-12)
2-2-15. FOCUS RING ASSY
(Page 2-13)
2-2-16. 6TH GROUP ASSY
(Page 2-14)
2-2-17. 3-5 GROUP BLOCK
(Page 2-15)
2-2-20. 2ND LENS BARREL ASSY,
Z CAM BAR ASSY
(Page 2-18)
2-2-18. IRIS, 3-5 GROUP ASSY
(Page 2-16)
2-2-19. 1ST MOVING FRAME ASSY
(Page 2-17)
2-2-14. FOCUS RING RUBBER (B)
(Page 2-12)
2-2-8. TORQUE ADJUST PLATE BLOCK
(Page 2-7)
OPTICAL AXIS ADJUSTMENT
RESOLVING POWER
(PARTIAL BLUR) ADJUSTMENT
RESOLVING POWER
(PARTIAL BLUR) ADJUSTMENT
RESOLVING POWER
(CURVATURE) ADJUSTMENT
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2-4
SEL1655G
Note: Disassemble in the order indicated by the numbers assigned to the parts in the fi gures such as 1.
2-2-2. ORNAMENT PLATE
rear (mount) side
front (lens) side
5ornament plate
1Soak alcohol between the
ornament plate and the
front outer assy.
4With the tip of the service tool hooked on the ornament
plate, pull the service tool and peel the ornament plate.
service tool
front outer assy
ornament plate
alcohol
ornament plate repair tape
Note 1: Remove the ornament plate using the service tool.
Front ring remover:
J-6082-860-A
– Sectional view –
3Lift the service tool to the front outer assy side.
Note 3: Be careful not to scratch the front outer assy.
2Put the tip of the service tool between the concavity position
of the ornament plate and the front outer assy.
Note 2: Be careful not to scratch the ornament plate.
6three ornament plate
repair tapes
Note 4: This parts be not reused.
Be sure to replace them
with new parts.
concavity position
concavity position
index
concavity position
5 mm
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2-5
SEL1655G
2-2-4. 1ST GROUP ASSY
rear (mount) side
front (lens) side
1three tapping screws (1.7 u5)
21st group assy
3three back adjustment washers
Note: Take note of the amount of washers.
2-2-3. FRONT OUTER ASSY
rear (mount) side
front (lens) side
screw position
boss
screw position
1three tapping screws (1.4 u4)
2front outer assy
1three tapping screws (1.4 u4)
front outer assy
(from front (lens) side)
Note: Take care not to damage
the boss.
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2-6
SEL1655G
2-2-6. CL-1075 BOARD
rear (mount) side
front (lens) side
5main flexible board
4zoom flexible board
6MR flexible board
7CL-1075 board
1tapping screw (1.4 u4)
1tapping screw (1.4 u4)
2boss
2boss
3Lift up the CL-1075 board.
Note: Take care not to damage
the flexible board.
2-2-5. MOUNT ASSY
rear (mount) side
front (lens) side
mount block
mount rubber
three C tapes
Note 4: C tapes cannot be
reused. Be sure to
replace them with
new parts.
7ring click2 spring
7ring click2 spring
6M pin A
6M pin A
3contact flexible board
4mount assy
1four tapping screws (2 u8)
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2Lift up the mount assy
Note 1: Take care not to damage
the flexible board.
Note 2: Take care not to lose the
M pin A and the ring
click2 spring.
5back washer
Note 3: Take note of the
amount of washers.
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2-7
SEL1655G
2-2-8. TORQUE ADJUST PLATE BLOCK
rear (mount) side
front (lens) side
torque adjust plate
2torque adjust plate block
torque adjust rubber
1four tapping screws (1.4 u3)
torque adjust sheet
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2-2-7. REAR COVER ASSY
rear (mount) side
front (lens) side
1four tapping screws (1.7 u5)
screw position
screw position
2rear cover assy
rear cover assy
(from rear (mount) side)
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2-8
SEL1655G
2-2-9. ZMR ASSY
rear (mount) side
front (lens) side
1two tapping screws (1.4 u2)
3two tapping screws (1.4 u3.5)
4ZMR assy (ZMR holder part)
Note:
Take care not to damage
the flexible board.
2ZMR assy (potentiometer part)
Note: Take care not to damage
the flexible board.
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2-9
SEL1655G
2-2-10. ZOOM RING RUBBER (B)
rear (mount) side
front (lens) side
3guard tape Z
2FPC repair tape A (7-7)
1zoom ring rubber (B)
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2-10
SEL1655G
2-2-11. ZOOM RING ASSY
rear (mount) side
front (lens) side
4Align the three convex parts with
the three notches to remove the
zoom ring assy.
Note: Take care not to damage
the flexible board.
1cam pin A
2Rotate the zoom ring assy in the direction
of the arrow from the hole to the position
where you can see the zoom linkage pin.
1cam pin A
3two zoom linkage pin blocks
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zoom linkage pin
zoom linkage pin
cam follower A (M)
convex part
notch
zoom ring assy
(from rear (mount) side)
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2-11
SEL1655G
2-2-12. MID COVER ASSY
rear (mount) side
front (lens) side
1Pour alcohol into the gap between the mid cover stopper
and STA barrel assy.
STA barrel assy
2Remove by rotating the mid cover stopper
in the direction of the arrow.
3mid cover assy
Note:
Take care not to damage
the flexible board.
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2-12
SEL1655G
2-2-13. APPEARANCE BLOCK
rear (mount) side
front (lens) side
1three screws (M1.7 u3.5)
screw position
appearance block
(from rear (mount) side)
2appearance block
Note: Take care not to damage
the flexible board.
2-2-14. FOCUS RING RUBBER (B)
rear (mount) side
front (lens) side
2guard tape Z
1focus ring rubber (B)
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2-13
SEL1655G
2-2-15. FOCUS RING ASSY
rear (mount) side
front (lens) side
1Align the hole with the focus ring key position
while rotating the focus ring assy.
4focus ring assy
5STA barrel assy
2tapping screw (1.4 u2.5)
2tapping screw
(1.4 u2.5)
2tapping screw
(1.4 u2.5)
2tapping screw
(1.4 u2.5)
2tapping screw (1.4 u2.5)
2tapping screw (1.4 u2.5)
3focus ring key
3focus ring key
3focus ring key
3focus ring key
3focus ring key
3focus ring key
focus ring assy
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2-14
SEL1655G
2-2-16. 6TH GROUP ASSY
rear (mount) side
front (lens) side
3three back adjustment washers
Note: Take note of the amount of washers.
1three screws (M1.7 u3.5)
26th group assy
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2-15
SEL1655G
2-2-17. 3-5 GROUP BLOCK
rear (mount) side
front (lens) side
2Lift up the main FPC plate.
3cam pin
3cam pin
3cam pin
53-5 group block
4cam follower A
4cam follower A
4cam follower A
1two screws (M1.4 u3)
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2-16
SEL1655G
2-2-18. IRIS, 3-5 GROUP ASSY
rear (mount) side
front (lens) side
6iris
3iris cover
2two claws
2claw
1iris flexible board 4Lift up the iris.
8Peel the FPC repair tape A (7-7) off from the main FPC plate.
9main FPC plate
5Draw the iris flexible board
out of the hole.
Note 1: Take care not to damage
the flexible board.
7three gom bushs B
Note 2: The gom bush B may be
stuck to iris.
Take care not to lose
the gom bush B.
Note 3: Take care not to
damage the boss.
03-5 group assy
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2-17
SEL1655G
2-2-19. 1ST MOVING FRAME ASSY
rear (mount) side
front (lens) side
cam follower A (M)
cam pin shaft (M)
3cam pin shaft (M) block
3two cam pin shaft (M) blocks
21st moving frame assy
1cam pin A
1cam pin A
1cam pin A
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