Sony HKDW-704 Manual

GPS UNIT
HKDW-704
INSTALLATION AND MAINTENANCE MANUAL
1st Edition

HKDW-704
!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.

1-1 (E)
HKDW-704
1-1. HKDW-704 Configuration
The HKDW-704 consists of the following:
.GPS antenna (150)/(5000) (Each one) (150) = 150 mm, (5000) = 5 m
.Connection cord (GPS remote control cable) (1)
Connection cable to connect the Camcorder REMOTE terminal and PC (in which map software is
installed.) (Refer to Operation Manual for details.)
.GPS-SS harness (1)
.GPS F cover (1)
.GPS handle plate (1)
.GPS antenna tape (Velcro fastening) (1)
.F cover bracket (1)
.Harness clamp (1)
.GPS module (including CN connector RF cable) (1)
.FCC mark label (1)
.GPS module clamp (1)
.Precision screw +P2.6 x10 (4)
.Washer W2.6 (2)
.Operation manual (1)
.Installation and maintenance manual (1)
In addition to the Installation and Maintenance Manual, the following manuals are available.
HKDW-704 Operation Manual (Supplied with HKDW-704)
This manual is necessary for application and operation of the HKDW-704.
HDW-730/750/750P/750CE Operation Manual (Supplied with HDW-730/750/750P/750CE)
MSW-900/900P Operation Manual (Supplied with MSW-900/900P)
These manuals are necessary for application and operation of the HDW-730/750/750P/750CE and MSW-
900/900P.
HDW-750/750P/750CE/730, HKDW-702/703 Maintenance Manual Volume 1/Volume 2
(Available on request)
MSW-900/900P, MSDW-902/903/904 Maintenance Manual Volume 1/Volume 2
(Available on request)
These manuals are intended for use by trained system and service engineers, and describe the information
(Volume 1 : parts replacement, adjustment procedure, etc., Volume 2 : parts list, circuit diagram, etc.) on
the premise of component level service.
For obtaining, contact your local Sony Sales Office/Service Center.
Section 1
Installation

1-2 (E) HKDW-704
1-2. Confirming Display before Installation and Starting to Use
1-3. Modification of SS-92 Board
1-2. Confirming Display before Installation and Starting to Use
To install the HKDW-704 in the HDW-750/750P/750CE/730 and the MSW-900/900P, the ROM that is
installed in the AT-143 board and the SS-92 board must have been upgraded to the versions that support
HKDW-704.
Before installation and operation, confirm that the UMID SET display appears with the use of the OPER-
ATION menu of the HDW-750/750P/750CE/730 and the MSW-900/900P. If the UMID SET display
does not appear, upgrade the ROM that is installed in the AT-143 board and the SS-92 board.
(For upgrading, refer to Maintenance Manual Volume 1 “1-24. Upgrading the ROM Version” of the
HDW-750/750P/750CE/730 and the MSW-900/900P.)
1-3. Modification of SS-92 Board
When the SS-92 board of the main unit has the part No. suffix-12, install the following parts in order to
support GPS.
Parts required
Name Sony part No. Q’ty
CONDUCTOR, CHIP (1608) 1-216-864-91 1
Connect the above component in between CL2 and CL3 (C-2/A side) on the SS-92 board (suffix-12) by
soldering.

1-3 (E)
HKDW-704
1-4. Installation Procedure
Outline of installing the HKDW-704 to the HDW-750/750P/750CE/730 and the MSW-900/900P is listed
as follows. For the details of the installation work, refer to the respective sections.
Installation procedure Section describing the detailed procedure
1. Confirming that the UMID SET display appears. 1-2. Confirming Display before Installation and Starting to
Use
2. Removing the viewfinder “5-2. Adjusting the Viewfinder ” of Operation Manual of the
main unit.
3. Removing the inside panel assembly 1-5. Removing and Reinstalling the Inside Panel Assembly
4. Removing the DCP board assembly 1-6. Removing and Reinstalling the DCP Board Assembly
5. Removing the DVP board assembly 1-7. Removing and Reinstalling the DVP Board Assembly
6. Removing the handle assembly 1-8. Removing and Reinstalling the Handle Assembly
7. Installing the GPS-SS harness 1-9. Installing the GPS-SS Harness
1-10. Wiring Cables to the Handle Assembly
8. Installing the GPS module 1-11. Installing the GPS Module
9. Reinstalling the DVP board assembly 1-7. Removing and Reinstalling the DVP Board Assembly
10. Reinstalling the DCP board assembly 1-6. Removing and Reinstalling the DCP Board Assembly
11. Reinstalling the Inside panel assembly 1-5. Removing and Reinstalling the Inside Panel Assembly
12. Reinstalling the viewfinder “5-2. Adjusting the Viewfinder ” of Operation Manual of the
main unit.
13. Reinstalling the GPS antenna 1-12. Installing the GPS Antenna
14. Operation check
1Turn on the power of the main unit once. Wait until
the system becomes operable. Then turn the power
back off. (The reboot is required to recognize the GPS
module installed.)
2Turn on the power again and confirm that the GPS (Refer to the HKDW-704 Operation Manual.)
SET UP display appears and the time indication .Setting
appears in the REAL item on the GPS INFORMA- .To display the GPS INFORMATION screen.
TION display, with the use of the OPERATION menu
of the main unit.
n
This manual is described on the premise of installing the HKDW-704 in the HDW-750/750P/750CE/730.
When the HKDW-704 is going to be installed in the MSW-900/900P, substitute the board names of the
HDW-750/750P/750CE/730 with the corresponding board names of the MSW-900/900P as shown below.
HDW-750/750P/750CE/730 MSW-900/900P
DVP-18 →DVP-20
DCP-28 →DCP-35
FP-121 →FP-121A
1-4. Installation Procedure

1-4 (E) HKDW-704
2. Disconnect the flexible card wires from the connectors
(CN105 to CN107) on the MB-898 board.
n
Life of flexible card wire will be significantly short-
ened if it is folded. Be very careful not to fold the
flexible card wire.
3. Disengage the hinge from the two hooks and remove
the inside panel assembly from the unit.
Reinstallation
1. Check that the hinges in the right and left are engaged
securely with the hooks of the chassis.
2. Connect the flexible card wire to the connector on the
MB-898 board.
3. Insert the inside panel assembly and tighten the four
screws (with drop-safe).
n
Standard tightening torque :
Screw (with drop-safe, B3 x12)
80 x10_2N.m (8 kgf.cm)
n
Be careful not to pinch the harness between the inside
panel assembly and the chassis.
MB-898
board
Hinge
Hinge
Flexible card wires
Inside panel
CN105
CN106
CN107
Hook
Hook
1-5. Removing and Reinstalling the
Inside Panel Assembly
Removal
m
.Be sure to set the POWER switch to OFF, unplug the
power cord or remove the battery before starting any of
the following procedure to protect inside of the unit from
damage.
.Insert a piece of paper between the hinge and the
connector box to prevent connector box from damaging
as it contacts with hinge.
(HDW-750 : Applicable to serial No. 70001 and higher
or only when HKDW-702 is installed.)
1. Loosen the four screws (with drop-safe) and open the
inside panel assembly in the direction of the arrow.
m
.The flexible card wire that is connected to the FP-
121 board, will be significantly shortened its life if it
is folded. Be very careful not to fold the flexible
card wire.
.Stand the unit in the posture that the POWER switch
side faces upward when the inside panel assembly is
opened.
Flexible
card wires
Inside panel
assembly
FP-121 board
Inside panel
assembly
Hook
Insert a piece of paper
into the protection block.
(Only when the connector
box is installed.)
Hinge
POWER switch
Hinge
Hook
Screw
(with drop-safe)
Screw (with drop-safe)
Screws
(with drop-safe)
1-5. Removing and Reinstalling the Inside Panel Assembly

1-5 (E)
HKDW-704
1-6. Removing and Reinstalling the DCP
Board Assembly
Removal
1. Remove the inside panel assembly.
2. Remove the harness from the coating lead pin, then
disconnect the harnesses from the connectors on the
DCP-28 board.
3. Disconnect the flexible card wire from the connector
on the DCP-28 board.
m
.Life of flexible card wire will be significantly
shortened if it is folded. Be very careful not to fold
the flexible card wire.
.If the copper plating of the base material exposes
due to wear of the tin plated contact of the connec-
tor, replace it with the new flexible card wire.
4. For the HDW-750/750P/750CE/730
For the HDW-750 of serial No.70001 or higher, or
when the HKDW-702 is installed, remove the coaxial
cable from the connector on the DC-110/110A board.
For the MSW-900/900P
For the MSW-900/900P, remove the coaxial cable
from the connector on the DCP-35 board.
DCP-28 board
DC-110/110A board
Coaxial cable (black)
Coating lead pin
Harnesses
1-6. Removing and Reinstalling the DCP Board Assembly
5. For the HDW-750/750P/750CE/730 only
Remove the toothed small screw.
6. Remove the screw, open the board lever in the direc-
tion of arrow A and remove the board-to-board
connector that is connected to the MB-898 board.
7. Raise the DCP board assembly in the direction of
arrow B by about 15 mm and align the projection of
the board holder (F) with the recess of the DCP-28
board.
7. Slant the DCP board assembly to the front and remove
it.
DCP board
assembly
Recess of the
DVP board
assembly
MB-898 board
Board lever
Board lever A
A
B
Board-to-board
connecors
Toothed
small screw
P2 x4
Projection of
the board
holder (F)
DCP board
assembly

1-6 (E) HKDW-704
1-7. Removing and Reinstalling the DVP
Board Assembly
Removal
1. Open the inside panel.
2. Disconnect the DCP board assembly.
3. Disconnect the flexible card wire from the connector
(CN101) on the EQ-88 board.
m
.Life of flexible card wire will be significantly
shortened if it is folded. Be very careful not to fold
the flexible card wire.
.If the copper plating of the base material exposes
due to wear of the tin plated contact of the connec-
tor, replace it with the new flexible card wire.
4. For the HDW-750/750P/750CE/730 only
Disconnect the coaxial cable from the connector
(CN201) on the TX-78 board.
EQ-88 board
TX-78 board
CN201
Coaxial cable (white)
CN101
Flexible card wire
Reinstallation
1. Raise the board lever to its upright position.
2. Insert the DCP board assembly in a slant angle until
the projection of the PC board holder (F) meets the
recess of the DCP board assembly. At the above angle,
raise in the right angle and insert it.
3. When shaft of the board lever enters into the chassis,
slant the board lever and push down the board from its
top until it is firmly inserted to the board-to-board
connector of the MB-898 board.
4. Reinstall it by reversing the steps of disassembling.
n
.When re-installing the harness that is disconnected
in step 2, the CNAharness must be hooked on the
top edge of the AT-143 board.
.When re-installing the CNBharness, twist it by 3
turns and install it by pushing in the direction of
arrow A. The CNBharness must be installed 20
mm more far from the CNAharness.
.Fix the harness with the coating lead pin.
Illustlation when viewed
from the top
Illustration when viewed
from the front
Distance of
20 mm or more
DCP-28 board
DCP-28 board
AT-143 board
AT-143 board
DCP-28 board
CNB
A
CNA
CNB
CNA
Harness
Harness
Coating lead pin
1-6. Removing and Reinstalling the DCP Board Assembly
1-7. Removing and Reinstalling the DVP Board Assembly

1-7 (E)
HKDW-704
5. Open the board level in the direction of arrow A.
Remove the board-to-board connector that is connect-
ed to the MB-898 board.
6. Pull up the DVP board assembly in the direction of
arrow B by 15 mm. Then align the protrusion of the
board holder (F) with the dent of the DVP board
assembly.
7. Remove the DVP board assembly by slanting it to the
front.
DVP board assembly
MB-898 board
Board lever
Board lever
A
A
B
Board-to-board
connectors
Dent of the
DVP board
assembly
Protrusion
of the
board
holder (F)
DVP board assembly
1-7. Removing and Reinstalling the DVP Board Assembly
Reinstallation
1. Raise the board lever to its upright position.
2. Insert the DVP board assembly in a slant angle until
the projection of the PC board holder (F) meets the
recess of the DVP board assembly. At the above angle,
raise in the right angle and insert it.
3. When shaft of the board lever enters into the chassis,
slant the board lever and push down the board from its
top until it is firmly inserted to the board-to-board
connector on the MB-898 board.
4. Reinstall it by reversing the steps of removal.
HDW-750/750P/750CE/730 only
n
When routing the coaxial cable, route it through the three
hooks of the PC board holder (R), the projections of the
SDI shield plate and the clamp so that it does not protrude
out exceeding the board lever.
Coaxial cable
(WHT)
Coaxial cable
(WHT)
PC board holder (R)
Projection of
the SDI shield plate
Projections of
the SDI shield plate
Hooks
Board lever
Board lever
Clamp
Serial No.10001 through 10119
Serial No.70001 through 70208

1-8 (E) HKDW-704
1-9. Installing the GPS-SS Harness
[A][A]
[A][A]
[A] In the Case of Reinstalling the GPS-SS
Harness while the Protection Assembly Cover
is being Connected (Tape remains attached
on the dust protection cover)
1. Remove the harness clamp.
m
.Store the harness clamp in a safe place because it is
not used for installation.
.The different type of harness clamp as shown in
Fig.Ais also used depending on the serial number.
2. Peel off the adhesive tape from the protection assem-
bly cover.
3. Connect the connector of the GPS-SS harness to the
connector (CN1) on the SS-92 board.
n
Confirm that the connector of the GPS-SS harness is
connected firmly to the connector (CN1) on the SS-92
board.
4. Pass the connector at the opposite end of the GPS-SS
harness in the direction of arrow A through the
opening of the frame.
Protection
assembly cover
SS-92 board
(CN1)
Adhesive
tape
Harness clamp
GPS-SS
harness
Opening of
the frame
A
Harness clamp
Fig.A
1-8. Removing and Reinstalling the
Handle Assembly
Removal
1. Remove the precision screw (P2.6 x5) and remove
the rear cover assembly.
n
Be careful not to lose the washer.
2. Rotate the lock lever in the direction of arrow A to
release the lock.
3. Rotate the lock knob in the direction of arrow B to
release the lock, and slide the VF slide assembly in the
direction of arrow C.
4. Remove the four screws (B3 x8), and raise the handle
assembly slightly. Then rotate the handle assembly in
the direction of arrow D by 90d.
5. Remove the E portion in the direction of arrow F as if
it is pulled out from the handle assembly.
Reinstallation
Reinstall it by reversing the steps of removal.
B3 x8
C
B
A
D
F
Handle assembly
Lock lever
Lock knob
VF slide assembly
Washer
(W2.6)
Precision screw
P2.6 x5
Rear cover
assembly
E portion
B3 x8
1-8. Removing and Reinstalling the Handle Assembly
1-9. Installing the GPS-SS Harness