Specialized LEVO 2022 Quick start guide

SCHEMATIC - SMALL PARTS
2022
TECHNICAL GUIDE

TECHNICAL GUIDE
SCHEMATICS - SMALL PARTS
A
1
PART NUMBER
SYMBOLS LEGEND
ASSEMBLY PROCESS ORDER
INSERT PATH
ASSEMBLY DIRECTION
GREASE
BLUE THREAD LOCK
VIDEO GUIDE AVAILABLE
TORQUE REQUIRED
INDEX
GEOMETRY ............................................................................... 1
DROPPER HOUSING GUIDE TUBE ...................................................2
DROPPER HOUSING GUIDE - CARBON FRAME ...................................3
DROPPER HOUSING GUIDE - ALLOY FRAME .....................................4
DROPPER HOUSING GUIDE ALIGNMENT- ALLOY FRAME ......................5
CABLE GUIDE & DROPPER POST STOPPER - CARBON FRAME ..............6
CABLE GUIDE & DROPPER POST STOPPER - ALLOY FRAME ................7
CHAINSTAY - GUIDE TUBE ASSEMBLY .............................................8
CHAINSTAY - GUIDE TUBE ASSEMBLY - ALLOY FRAME ......................9
MOTOR MOUNTING HARDWARE .................................................... 10
MOTOR COVER .......................................................................... 11
MOTOR MAIN PIVOT ASSEMBLY ................................................... 12
MOTOR BOLTS ......................................................................... 13
CHAIN GUIDE .......................................................................... 14
SPEED SENSOR CABLE .............................................................. 15
SPEED SENSOR HORST ASSEMBLY .............................................. 16
SPIDER & CRANK ASSEMBLY .......................................................17
MOTOR BATTERY CABLE CLAMP & NDS MOTOR COVER...................... 18
SEATSTAY PROTECTOR & CHAINSTAY PROTECTOR ............................ 19
MUDFLAP ............................................................................... 20
HEADSET ............................................................................... 21
HEADSET CUPS........................................................................ 22
STEM .................................................................................... 23
ALLOY TRAIL STEM................................................................... 24
HORST FLIP CHIP .................................................................... 25
ADJUSTABLE GEOMETRY GUIDE................................................... 26
HEADTUBE ICR GUIDES ............................................................. 27
TCU ...................................................................................... 28
TCU - ERROR CODES & FACTORY RESET ........................................ 29
MASTERMIND TCU .................................................................... 30
MASTERMIND TCU - ERROR CODES & FACTORY RESET...................... 31
MOTOR CONNECTORS ................................................................ 32
BATTERY EXPANDER ................................................................. 33
BATTERY ROCK GUARD & BATTERY CHARGE PORT DOOR ................... 34
BATTERY INSERTION................................................................. 35
SRAM UNIVERSAL DERAILLEUR HANGER........................................ 36
SEATPOST CLAMP .................................................................... 37
ADDITIONAL SERVICE PARTS & GUIDE TUBES................................. 38
TORQUE SPECIFICATIONS & GUIDE TUBE LENGHTHS ........................ 39
We may occasionally issue updates and addendums to this document. Please periodically check
www.specialized.com or contact Rider Care to make sure you have the latest information.
Info: www.specialized.com
SPECIALIZED BICYCLE COMPONENTS
15130 Concord Circle, Morgan Hill, CA 95037 [phone]
0000172595_SC_R1, 03/21
2022

B
A
C
D
O
E
F
G
H
I
J
K
L
M
N
GEOMETRY
FRAME SIZE S1 S2 S3 S4 S5 S6
A STACK (mm) 605 618 626 635 644 653
B REACH (mm) 412 432 452 477 502 532
C HEAD TUBE LENGTH (mm) 105 105 115 125 135 145
DHEAD TUBE ANGLE (°) 64.5 ° 64.7 °
E BB HEIGHT (mm) 352 350
F BB DROP (mm) 25 27
G TRAIL (mm) 131 129
H FORK LENGTH (FULL) (mm) 557 567
FRAME SIZE S1 S2 S3 S4 S5 S6
IFORK RAKE/OFFSET (mm) 44
J FRONT CENTER (mm) 737 759 784 813 842 877
K CHAINSTAY LENGTH (SHORT SETTING) 441
L WHEELBASE (mm) 1179 1200 1224 1254 1283 1381
M BIKE STANDOVER HEIGHT (mm) 750 775 785 790
N SEAT TUBE LENGTH (mm) 380 390 405 425 445 465
OSEAT TUBE ANGLE (°) 78 77.5 76.7 76.2
CRANK LENGTH (mm) 160
FRAME SIZE S1 S2 S3 S4 S5 S6
HANDLEBAR WIDTH (mm) 780
STEM LENGTH (mm) 35/40 35/40 50
SADDLE WIDTH (mm) 155 155 143
SEAT POST MAX INSERTION (mm) 210 220 240 260 280 295
SEAT POST MIN INSERTION (mm) 100
REAR RIM WIDTH (mm) 30
FORK SIZE (mm) 160
PAGE 1
2022
TECHNICAL GUIDE

30
sec
<
1
5
3
4
2
2
6
8
D
B
A
C
7
CUT
TAB
DROPPER HOUSING GUIDE TUBE
1: Glue one end of the guide tube into the ICR guide base (B) with a small drop of glue (Loctite 416) to one end of the guide tube (1).
2: Briefly allow the glue to spread around the guide tube, then quickly insert them into the ICR guide hole (2).
TECH TIP: Loctite 416 has a 20-30 second work time. Ensure the guide tube is completely inserted into the ICR guide. Failure
to do so will cause housings to snag.
3: Insert the other end of the guide tube firmly into the end of the dropper housing guide . Make sure the tube is completely inserted into the
dropper housing guide. Failure to do so will cause housings to snag.
Orientate the ICR guide and the dropper housing guide 90 degrees to each other before gluing. The face of the ICR guide
base should point to the right of the dropper housing guide.
4: Insert the dropper housing assembly through the ICR port located in the drive side head tube area.
5: Slide the assembly down the down tube 6: Locate the ICR guide in the port in the drive side head tube.
7: Cut the tab from the guide cover to allow for the remote cable to pass through.
8: Place the ICR guide and cap into the frame. then torque to specification (7)
# PART NAME PART NUMBER QTY SPEC TOOL TORQUE COMMENT
Nm in-lbf
A Nylon Guide Tube 1 N/A N/A N/A S1 - 385 mm | S2 - 395 mm | S3 - 410 mm | S4 - 430 mm | S5 - 465 mm | S6 - 480 mm
B ICR Guide Base
S216500007
1 N/A N/A N/A
C ICR Guide Cover, 2 Wires x 2 Cables 1 2 Wires 2 Cables  N/A N/A N/A Cut the tab off of the guide cover to access the slot on the guide base for the remote connector insertion.
D ICR Guide Screw M3 x 18 mm x 0.5 mm p Steel TX10 0.8 7
PAGE 2
2022
TECHNICAL GUIDE

1
2
3
4
4
B
A
C
6
5
DROPPER HOUSING GUIDE
DROPPER HOUSING GUIDE ASSEMBLY
1: Make sure the tube is completely inserted into the dropper housing guide. Failure to do so will cause housings to snag.
2: Thread the dropper housing from the ICR guide through the guide tube exiting at the top of the dropper housing guide.
3: Guide the housing through the L-bend on the dropper housing guide first, then feed the housing up into the seat tube.
4: Hook the dropper housing over the two center hooks on the guide.
5: Place the dropper housing guide against the upper inside wall of the downtube, aligned with the bottle cage bolts.
6: Insert the bottle cage bolts through the cage and frame and into the dropper housing guide (6). Tighten the bottle cage bolts to specification.
# PART NAME PART NUMBER QTY SPEC TOOL TORQUE COMMENT
Nm in-lbf
A Nylon Guide Tube Different lengths per size N/A N/A N/A S1 - 385 mm | S2 - 395 mm | S3 - 410 mm | S4 - 430 mm | S5 - 465 mm | S6 - 480 mm
B Dropper Guide S216500005 1 N/A N/A N/A
C Dropper Guide Bolts 2 M5 X 10 mm x 0.8 mm P 3 mm hex 2.8 25 Insert bolts through the water bottle cage before inserting through the frame.
PAGE 3
2022
TECHNICAL GUIDE

A
B
A
B
26.982
DROPPER HOUSING GUIDE ALIGNMENT- ALLOY FRAME
Alloy frames: If the housing guide tube is loose in the down tube it could cause the battery to snag.
Always ensure the housing guide tube runs parallel in the down tube and is tight, if not pull the excess guide tube through the top of the
dropper housing mount.
NOTE: For ease of assembly the dropper housing guide (B) may need to be removed.
# PART NAME PART NUMBER QTY SPEC TOOL TORQUE COMMENT
Nm in-lbf
A Nylon Guide Tube Different lengths per size N/A N/A N/A S1 - 385 mm | S2 - 395 mm | S3 - 410 mm | S4 - 430 mm | S5 - 465 mm | S6 - 480 mm
B Dropper Guide S216500005 1 N/A N/A N/A
PAGE 4
2022
TECHNICAL GUIDE

2
1
A
C
B
E
D
2
1
CABLE GUIDE & DROPPER POST STOPPER - CARBON FRAME
# PART NAME PART NUMBER QTY SPEC TOOL TORQUE COMMENT
Nm in-lbf
A ICR Guide Bolt
S216500004
1 M4 x 12 mm x 0.7 mm P 2.5 mm hex 4 35.5
B ICR Motor Housing Guide 1 N/A N/A N/A
C Washers 2 M4 mm x 4.2 mm ID x 7 mm OD x 0.8 mm THK N/A N/A N/A
D Seatpost Limiter S219900041 1 N/A N/A N/A
E Seatpost Limiter Screw 1Countersunk M4 x 14 mm Self tapping Screw 3 mm hex N/A N/A The stopper is used to stop contact between the dropper post and the motor (do not overtighten)
MOTOR HOUSING CABLE GUIDE ASSEMBLY
1: Place the ICR Guide against the frame with the holes aligned with the frame holes.
2: Insert the screws then torque to spec.
DROPPER STOPPER ASSEMBLY
1: Insert the expanding plug into the frame.
2: Insert the screw and tighten untill the plug is firmly seated in the frame. DO NOT overtighten as this could strip the plastic insert.
PAGE 5
2022
TECHNICAL GUIDE

2
1
A
C
B
G
F
2
1
26.982
CABLE GUIDE & DROPPER POST STOPPER - ALLOY FRAME
# PART NAME PART NUMBER QTY SPEC TOOL TORQUE COMMENT
Nm in-lbf
A ICR Guide Bolt
S216500004
1 M4 x 12 mm x 0.7 mm P 2.5 mm hex 4 35.5
B ICR Motor Housing Guide 1 N/A N/A N/A
C Washers 2 M4 mm x 4.2 mm ID x 7 mm OD x 0.8 mm THK N/A N/A N/A
F Seatpost Limiter Bolt 1 M4 x 12 mm stainless steel bolt 2.5 mm hex N/A N/A The stopper is used to stop contact between the dropper post and the motor
G Seatpost Limiter Nut 1M4 nut stainless steel 7 mm socket wrench N/A N/A
MOTOR HOUSING CABLE GUIDE ASSEMBLY
1: Place the ICR Guide against the frame with the holes aligned with the frame holes.
2: Insert the screws then torque to spec.
DROPPER STOPPER ASSEMBLY
1: Insert the limiter bolt through the hole in the frame.
2: Tighten the limiter nut on the inside of the frame and tighten to secure the bolt to the frame. Take care not to over tighten.
PAGE 6
2022
TECHNICAL GUIDE

A
NYLON ICR TUBE
30
sec
<
3
4
3
1
2
CHAINSTAY - GUIDE TUBE ASSEMBLY: CARBON FRAME
# PART NAME PART NUMBER QTY SPEC TOOL TORQUE
Nm in-lbf
AChainstay Carbon (Gloss Carbon)
S211500003
1 N/A N/A N/A
BBearing 212 mm ID x 24 mm OD x 6 mm W,DBL SLD N/A N/A N/A
CARBON FRAME CHAINSTAY GUIDE TUBE ASSEMBLY PROCESS:
Before assembling the rear triangle, insert the guide tubes for the rear brake and the derailleur.
1: Insert the derailleur guide tube through the ICR port located in the drive side of the chainstay and route it to the rear port on the chainstay.
2: Insert the brake guide tube through the inner ICR port located in the non-drive side of the chainstay and route it to the mid port on the
chainstay.
3: Glue one end of the guide tubes into the ICR guide base with a small drop of glue (Loctite 416). Briefly allow the glue to spread around the
guide tube, then quickly insert them into the ICR guide hole.
TECH TIP: Loctite 416 has a 20-30 second work time. Ensure the guide tube is completely inserted into the ICR guide. Failure
to do so will cause housings to snag.
TECH TIP: Secure the guide tubes 10 cm from the ICR ports on the chainstay with a cable tie.
GUIDE TUBE LENGTH S1 S2 S3 S4 S5 S6
REAR DERAILLEUER TUBE 1070 mm 1105 mm 1125 mm 1145 mm 1190 mm 1205 mm
REAR BRAKE TUBE 925 mm 960 mm 980 mm 1000 mm 1045 mm 1060 mm
DROPPER GUIDE TUBE 385 mm 395 mm 410 mm 430 mm 465 mm 480 mm
REAR BRAKE
DERAILLEUR
PAGE 7
2022
TECHNICAL GUIDE

A
B
1
2
4
3
6
5
26.982
CHAINSTAY - GUIDE TUBE ASSEMBLY: ALLOY FRAME
# PART NAME PART NUMBER QTY SPEC TOOL TORQUE
Nm in-lbf
AChainstay Alloy (Satin Black) S211500002 1 N/A N/A N/A
BSidearm Cable Guide S226500007 1 Plastic Sidearm Cover N/A N/A N/A
ALLOY FRAME CHAINSTAY GUIDE TUBE ASSEMBLY PROCESS:
Before assembling the rear triangle, insert the guide tubes for the rear brake and the derailleur.
1: Insert the derailleur guide tube through the ICR port located in the drive side of the chainstay and route it to the rear port on the chainstay.
2: Insert the brake guide tube through the inner ICR port located in the non-drive side of the chainstay and route it to the mid port on the
chainstay.
3: Guide the derailleur and brake guide tubes up the seat tube and up into the sidearm, exiting out the port on the sidearm.
4: Feed the rear brake guide tube through the top hole of the cable guide holder in the sidearm cover
5: Feed the derailleur guide tube through the lower hole of the cable guide holder in the sidearm cover
6: Secure the two guide tubes together using a cabletie.
ALLOY FRAME GUIDE TUBE
LENGTH S1 S2 S3 S4 S5 S6
REAR DERAILLEUER TUBE 780 mm 780 mm 780 mm 780 mm 780 mm 780 mm
REAR BRAKE TUBE 660 mm 660 mm 660 mm 660 mm 660 mm 660 mm
DROPPER GUIDE TUBE 385 mm 395 mm 410 mm 430 mm 465 mm 460 mm
REAR BRAKE
DERAILLEUR
PAGE 8
2022
TECHNICAL GUIDE

26.982
CHAINSTAY - GUIDE TUBE ASSEMBLY - ALLOY FRAME
# PART NAME PART NUMBER QTY SPEC TOOL TORQUE COMMENT
Nm in-lbf
Sidearm Cable Guide
S226500007
1 Plastic Sidearm Frame Cover N/A N/A N/A
Sidearm Cable Guide Mounting Screw 3M4 Mounting Screw 3 mm hex 1 9
SIDE ARM CABLE GUIDE ASSEMBLY:
Once the rear brake and derailleur guide tubes are through the cable holder , replace the sidearm cable guide into the frame and tighten the
three mounting screws to specification.
PAGE 9
2022
TECHNICAL GUIDE

A K J
B D
E
F
B DC
F E
I
H
G
1
2 4
6
2
6
4
5
3
S1/S2
S3/S4
S5/S6
MOTOR MOUNTING HARDWARE
# PART NAME PART NUMBER QTY SPEC TOOL TORQUE COMMENT
Nm in-lbf
A Motor Wedge
Part Of Motor
Mounting Bolt Kit
S210500010
1 N/A N/A N/A
This mounting hardware is reusable and does not need to be replaced if sending out a new
motor.
Motor battery cable must run under the custom nut in the center mount and the carrier.
B Custom Spacer Nylon 2 8.2 mm ID x 20 mm OD x 17.6 mm W - Nylon N/A N/A N/A
C Custom Motor Nut 2 M8 x 1.25 mm P N/A N/A N/A
D Custom Spacer 2 8.2 mm ID x 20 mm OD X 17.6 mm W - Aluminium N/A N/A N/A
E Motor Carrier Mounting Bolt 2 M10 x 28 mm x 1.5 mm P T30 Torx 18 160
F Motor Carrier Mounting washer 2 10.6 mm ID x 15 mm OD x 0.2 mm THK - S Steel N/A N/A N/A
G Motor Carrier S1 - S2 S219900031 1 N/A N/A N/A For use on S1 and S2 Frames Only
H Motor Carrier S3 - S4 S219900032 1 N/A N/A N/A For use on S3 and S4 Frames Only
I Motor Carrier S5 - S6 S219900033 1 N/A N/A N/A For use on S5 and S6 Frames Only
J Motor S196800005 1 Specialized 2.2, Custom RX trail tuned N/A N/A N/A This is a shared motor part# between Levo Gen. 2 and Gen. 3.
K Main Harness S216800018 1 N/A N/A N/A Spare lever available S216800045
PAGE 10
2022
TECHNICAL GUIDE

BAA
B
NYLON ICR TUBE
CHAINSTAY
CHAINSTAY
FRAME FRAME
3
2
1
MOTOR MAIN PIVOT ASSEMBLY
# PART NAME PART NUMBER QTY SPEC TOOL TORQUE COMMENT
Nm in-lbf
A Main Pivot Sleeve S210500012 2 10 mm ID x 21 mm OD x 3 mm W, S-Steel N/A N/A N/A Part of Suspension Bolt Kit
B Main Pivot Spacer 2 12 mm ID x 23 mm OD x 3 mm W, Alu N/A N/A N/A
ROUTE THE GUIDE TUBES INTO THE FRONT TRIANGLE
Before installing the motor, assemble the rear triangle to the front triangle.
Route the guide tube assembly from the motor housing, up though the side-arm exiting the non-drive side ICR port at the head tube.
Place the guide cover and insert the screw, then tighten to specification.
Place the spacers (B) against the bearings on the main pivot.
REAR TRIANGLE TO FRONT TRIANGLE ASSEMBLY
1: Insert the pivot sleeves (A) through the main pivot bearings and spacer.
2: Insert the chainstay into the frame and align the pivot holes.
3: Push the pivot sleeves through the frame to hold the rear triangle in place.
Assemble the motor into the frame.
The main pivot sleeves can be inserted from the inside to hold the rear triangle in place while you install the motor.
PAGE 11
2022
TECHNICAL GUIDE

MOTOR COVER
BC
BAC
FLEX
2
2
1
# PART NAME PART NUMBER QTY SPEC TOOL TORQUE COMMENT
Nm in-lbf
A DS Motor Cover mounting screws Part Of Motor
Cover Kit
S219900034
2 Countersunk Bolt - M4 x 10 mm x 0.7 mm p - S-Steel 2.5 mm hex 2 18
B DS Motor Cover mounting screws 2 Countersunk Bolt - M4 x 10 mm x 0.7 mm p - S-Steel 2.5 mm hex 2 18
C DS Motor Cover 1 N/A N/A N/A
DRIVE SIDE MOTOR COVER ASSEMBLY
1: Flex the drive side motor cover (C) over the motor and align the cover with the forward and rear motor cover mounting screw holes on the
motor mounts.
2: Insert the motor cover bolts (A-B) and torque to specification.
PAGE 12
2022
TECHNICAL GUIDE

A
I
E
D B
I B A F I I
3
2
5
4
1
6
CE D
MOTOR BOLTS
# PART NAME PART NUMBER QTY SPEC TOOL TORQUE COMMENT
Nm in-lbf
A Chain Guide S211200004 1 N/A N/A
B DS - Main Pivot Bolt Part of Suspension
Bolt Kit
S210500012
2 M10 mm x 35 mm x I .25 mm P - S Steel 24 210 Custom left-hand thread
C NDS - Main Pivot Bolt 2 M10 mm x 35 mm x I .25 mm P - S Steel 24 210 Custom right-hand thread
D Main Pivot Washers 2 10.6 mm ID x 21 mm OD x 0.5 THK - S Steel N/A N/A
E Center Mounting Bolt
Part of Motor
Mounting Bolt Kit
S210500010
2 M8 x 50 mm x 1.25 mm P - S Steel 18 160
F NDS Front Motor Axle Bolt 1 M8 x 100 mm - S Steel 6 53
G DS Front Motor Bolt 1 M5 x 16 mm - S Steel 6 53
H DS Front Motor Spacer 1 7.4 mm ID x 10.2 mm OD x 12.5 mm - Aluminium N/A N/A
I Motor Bolt Mounting Washer 4 10.6 mm ID X 18 mm OD x 0.2 THK - S Steel N/A N/A
PAGE 13
2022
TECHNICAL GUIDE

5 MM
DECBH IA
F
GJ
1
2
CHAIN GUIDE
# PART NAME PART NUMBER QTY SPEC TOOL TORQUE COMMENT
Nm in-lbf
A Chain Guide - Back Plate
S211200004
N/A N/A N/A SETTING THE CHAIN GUIDE POSITION:
Shift to the lowest gear.
1: the outer chain guide face upwards.
2: Loosen the chain guide bolt and align the lower edge of the inner chain guide face to 5 mm above the
chain, then torque the chain guide bolt to specification.
Rotate the outer chain guide face downward and locate it into position making sure the guide does not
come in contact with the spider.
The Levo chainguide comes pre-aligned from the factory. Do not add or remove any
spacers from the original build.
B Chain Guide - Inner Plate N/A N/A N/A
C Chain Guide - Outer Plate N/A N/A N/A
D Mounting Nut M8 mm X 1.0 mm P 5 mm hex 4.5 40
E O-Ring O-RING 9 mm ID X 1.5 mm W N/A N/A N/A
F Back Plate Dowel Pin PIN DOWEL, 2.5 mm OD X 6 mm N/A N/A N/A
G Mouting Bolt M8 x 1.0 mm P, SLOT N/A 4.5 40
H Spacer Inner 8.2 mm ID X 12 mm OD X 0.5 mm W N/A N/A N/A
I Spacer Outer 8.2 mm ID X 12 mm OD X 1 mm W N/A N/A N/A
J Spacer Back CUSTOM SPACER 10.2 mm ID X 21 mm OD X 2 mm W N/A N/A N/A
PAGE 14
2022
TECHNICAL GUIDE

Speed sensor
A CB
SPEED SENSOR CABLE
# PART NAME PART NUMBER QTY SPEC TOOL TORQUE COMMENT
Nm in-lbf
A Speed Sensor Cable S216800025 1 N/A N/A N/A
B Speed Sensor Grommet S216800021 1 N/A N/A N/A
C Speed Sensor Bolt 1 M4 x 8 mm x 0.7mm p 3 mm hex 1 9
Thread the speed sensor cable from the main pivot end of the chainstay through the outer hole on the non-drive side, exiting the chainstay
behind the horst pivot.
When assembling the rear triangle to the front triangle, thread the speed sensor cable through the motor area and connect the speed sensor
into the port on the motor.
CAUTION! When assembling the horst pivot, make sure not to pinch the speed sensor cable as this could damage the speed
sensor causing it to malfunction.
PAGE 15
2022
TECHNICAL GUIDE

AB
C
1
ED
2
3
SPEED SENSOR HORST ASSEMBLY
# PART NAME PART NUMBER QTY SPEC TOOL TORQUE COMMENT
Nm in-lbf
A Speed Sensor Cable S216800025 1 N/A N/A N/A
B Speed Sensor Grommet S216800021 1 N/A N/A N/A
C Speed Sensor Bolt 1 M4 x 8 mm x 0.7mm p 3 mm hex 1 9
D Speed Sensor Magnet Bolt S194200016 2 M5 x15 mm x 0.8 m p T25 Torx 6.2 55
E Speed Sensor Magnet 1
WARNING! Dirt and/or metal debris may accumulate on the speed sensor magnet. Too much accumulation may
result in interruptions in motor support and/or inaccurate speed readings. Regularly check your speed sensor
magnet for an accumulation of dirt and/or metal debris, and clean accordingly. The frequency of the cleaning
depends on your riding conditions, ride frequency and/or brake pad material. Removing metal debris may
require the use of a magnet stronger than the speed sensor magnet.
The speed sensor must be installed before assembling the horst pivot flip chip.
1: Open the grommet and place it over the speed sensor cable.
2: Slide the speed sensor into the chainstay at the dropout.
3: Using a 3 mm hex key, tighten the screw, then torque to specification.
When assembling the rear brake disc, the speed sensor magnet must be installed on the rotor. Four of the six bolts are standard rotor bolts.
The remaining two bolts (M5 x 0.8 pitch x 15 mm length, with a countersunk flat head) attach the speed sensor magnet to the rotor.
PAGE 16
2022
TECHNICAL GUIDE

CRANK CARBON NDS 160 mm S211600021 CRANK CARBON NDS 165 mm S211600008
CRANK CARBON DS 160 mm S211600020 CRANK CARBON DS 165 mm S211600007
CRANK ALLOY NDS 160 mm S211600019 CRANK ALLOY NDS 165 mm S201600022
CRANK ALLOY DS 160 mm S211600018 CRANK ALLOY DS 165 mm S201600021
A
F
B
C
D
D
E
G
1
2
SPIDER & CRANK ASSEMBLY
# PART NAME PART NUMBER QTY SPEC TOOL TORQUE COMMENT
Nm in-lbf
A Chain Ring S211400009 1 SRAM EAGLE 34 Teeth 104 mm BCD STEEL EMTB W/BOLTS N/A N/A N/A
B Chain Ring Bolts 4 5 mm hex 10 89
C Spider S195100001 1 SPIDER,104 mm BCD N/A N/A N/A
D Spider Groove Nut S166800011 1 Levo ISIS Groove Nut ParkTool BBT-18 or Shimano TL-UN96 50 443
E Crank VARIOUS Carbon & Alloy 160 mm 8 mm hex 40 354 Compatible with Levo Gen2; 165 mm Cranks
F Brose Cap Puller S175300006 1 N/A N/A N/A
G O-Ring S221600011 1 O-RING, 23.5 mm ID x 2.4 mm OD, Drive Side Grease N/A N/A
1: Remove the spider groove nut from the spindle.
2: Place the Brose cap puller over motor spindle
3: Locate the jaws of the 2-jaw puller under the spider with the screw tip located on the cap.
4: By turning the handle on the 2-jaw puller, slowly remove the spider from the spindle.
PAGE 17
2022
TECHNICAL GUIDE

C
D
B
E
F
A
MOTOR BATTERY CABLE CLAMP & NDS MOTOR COVER
# PART NAME PART NUMBER QTY SPEC TOOL TORQUE COMMENT
Nm in-lbf
A Main Harness Bracket Bolts
S216500006
2 M4 x 12 mm x 0.7 mm, S-Steel 2.5 mm hex 4 35
B Main Harness Clamp 1 N/A N/A N/A
C Main Harness Bracket 1 N/A N/A N/A
D Main Harness S216800018 1 N/A N/A N/A Spare lever available S216800045
E Non-Drive Side Cover Part Of Kit
S219900034
1 N/A N/A N/A
F Non-Drive Side Cover Bolts 5 M4 x 12 mm x 0.7 mm - Steel 3 mm hex 1 9
MAIN HARNES CLAMP ASSEMBLY:
Slide the clamp (B) over the main harness cable (D) and place it against the frame from the inside.
Place the main harness bracket (C) on the outside and insert the mounting bolts from the inside (A), then torque to specification.
MOTOR COVER ASSEMBLY:
Slide the leading edge of the motor cover (E) under the rim of the frame.
Insert the screws (F) and then torque to specification
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2022
TECHNICAL GUIDE