Spirit CR800 ENT User manual

CR800 ENT
Recumbent
CU800 ENT
Upright
OWNER’S MANUAL
Please carefully read this entire manual before operating your new Bike .

1
Important Safety Instructions………………………………………………………………… 2
Important Operation Instructions…………………………………………………………….. 3
Recumbent Assembly Instructions…………………………………………………………. 4
Upright Assembly Instructions………………………………………………………………. 11
Features……………………………………………………………………………………….. 17
Operation of Your New Bike…………………………………………………………….…… 18
Recumbent Exploded View Diagram………………………………………………………. 38
Recumbent Parts List…..………..…………………………………………………………… 39
Upright Parts List………..………..…………………………………………………………… 43
Upright Exploded Diagram..………………………………………………………………….. 44
Thank you for purchasing our product, please save these instructions.
Please do not perform or attempt any customizing, adjustments, repair
or maintenance that is not described in this manual.
XR498.XU478-WB002_1509A
Table of Contents

2
WARNING - Read all instructions before assembling, using or servicing this appliance.
■Before beginning this or any exercise program, consult a physician. This is especially important
for persons over the age of 35 or persons with pre-existing health conditions.
■If you experience nausea, dizziness or other abnormal symptoms while exerci
sing, stop your
workout at once and consult a physician.
■To avoid muscular pain and strain, begin each workout by warming up and end it by cooling
down (slow pedaling at low resistance). Don’t forget to stretch at the end of the workout.
■Keep children away from the bike. There are obvious pinch points and other areas of
caution that can cause harm.
■Keep hands away from all moving parts.
■Never drop or insert any object into any openings.
■Do not use outdoors.
■Do not attempt to use your bike for any purpose other than for the purpose it is
intended.
■The hand pulse sensors are not medical devices. Various factors, including the user’s
movement, may affect the accuracy of heart rate readings. The pulse sensors are intended
only as exercise aids in determining heart rate trends in general.
■WARNING: Heart rate monitoring system may be inaccurate. Over exercise may result in injury
or death. If you feel faint stop exercising immediately.
■Wear proper shoes. High heels, dress shoes, sandals or bare feet are not suitable
for use on your bike. Quality athletic shoes are recommended to avoid leg fatigue.
■This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety.
■Children should be supervised to ensure that they do not play with the appliance.
■Max. user’s weight.: 150 kg
SAVE THESE INSTRUCTIONS - THINK SAFETY!
Important Safety Instructions

3
● Never operate the bike without reading and completely understanding the results of any
operational change you request from the computer.
● Do not use excessive pressure on console control keys. They are precision set to properly
function with little finger pressure. Pushing harder is not going to make the unit go faster or
slower. If you feel the buttons are not functioning properly with normal pressure, contact your
dealer.
•Do not attempt any servicing or adjustments other than those described in this manual. All
else must be left to trained service personnel familiar with electro-mechanical equipment and
authorized under the laws of the country in question to carry out maintenance and repair
work.
•Hold the handlebar for support when getting on or off the bike.
•Make sure there is at least one meter of clearance between the bike and any fixed object.
•The safety level of this bike can only be ensured if you inspect all parts for signs of wear or
visible damage before each use. If a part is damaged, do not use the bike. Replace any
damaged parts immediately and keep the bike out of use until repair can be made.
•NEVER expose this bike to rain or moisture. This product is NOT designed for use outdoors,
near a pool or spa, or in any other high humidity environment. The operational temperature
specification is +10 to +40 degrees C, and humidity is 95%, non-condensing (no water drops
forming on surfaces).
•To avoid injury please observe all minimum and maximum seat adjustment settings.
•Place the bike on a firm, level surface. Place the bike on a protective surface to avoid
damaging the floor beneath the equipment.
•If the wattage reading on the console seems incorrect, see your local dealer for recalibration.
•The workload of this bike provides a speed-dependent type of exercise.
Important Operation Instructions

4
Assembly Pack Check List For RECUMBENT
#
77
-
3/8"x19
Flat Washer (6pcs)
#
84
-
3/8" x 25
Flat Washer (4pcs)
#
71
-
3/8” x 2”
Hex Head Bolt (4pcs)
#
89
-
3/8"
Nylon Nut (6pcs)
Step 2
#
136
-
M5 x 15mm
Phillips Head Screw (4pcs)
#
77
-
3/8"x19
Flat Washer (6pcs)
#
176
-
3/8” x 3/4”
Hex Head Bolt (6pcs)
#
175
-
3/8” x 2-3/4”
Hex Head Bolt (2pcs)
#
65
-
3/8” x 2-1/4”
Hex Head Bolt (4pcs)

5
Step 3
#
68
-
5/16” x 5/8”
Hex Head Bolt (8pcs)
#
83
-
5/16" x 19
Curved Washer (2pcs)
#
76
-
5/16" x 18
Flat Washer (6pcs)
#
82
-
5/16”
Split Washer (2pcs)
Step 4
#
105
-
4 x 16mm
Self Tapping Screw (4pcs)
#
99
-
M5 x 12mm
Phillips Head Screw (10pcs)
#
186
-
M6 x 18mm
Phillips Head Screw (4pcs)

6
Tools
#114 - Phillips Screw Driver (1 pc)
#
112
-
12/14mm Wrench (1 pc)
#
132
-
14/15mm Wrench (1 pc)

7
STEP 1: REAR STABILIZER & SEAT HANDLEBAR ASSEMBLY
1. Install the Rear Stabilizer (7) onto the Main Frame (1) with the four 3/8”×2-1/4” Hex Head Bolts
(65) and four 3/8”×25×2T Flat Washers (84) by using the 12/14mm Wrench (112).
2. Secure the Seat Handle Bar (6) onto the seat carriage (4) with two 3/8"×2" Hex Head Bolts (71)
through the top holes in the Seat Handle Bar and fix with two 3/8"× 7T Nyloc Nuts (89) and 3/8"
× 19 × 1.5T Flat washers (77) side by using 12.14m/m Wrench (112) and 14.15m/m Wrench
(132). Repeat for another side.
3. Install two 3/8” x 2-3/4” Hex Head Bolts (175) through the side holes in the handlebars and fix
with two 3/8"× 7T Nyloc Nuts (89) and 3/8" × 19 × 1.5T Flat washers (77) by using 12/14m/m
Wrench (112) and 14.15m/m Wrench (132).
4. Connect the Handpulse W/Cable Assemblies (21, 27) to the mating connectors mounted in the
Rear Shroud (L) (35).
Assembly Instructions For RECUMBENT

8
STEP 2: SEAT BACK
1. Install the Seat Back Cover (128) onto the Seat Back Frame(5) with four M5 × 15m/m Phillips
Head Screws (136) by using Phillips Head Screw Driver (114).
2. Install Seat Back Frame (5) onto the Seat Carriage (4) with six 3/8” x 3/4” Hex Head bolts (176)
and 3/8" × 19 × 1.5T Flat washers (77).

9
STEP 3: CONSOLE MAST ASSEMBLY
1. Install the console mast cover (31) onto the console mast (2), making sure it is facing the correct
direction as in the picture below. Run the Computer Cable (44), Handpulse Wire(195), CSAFE
W/Cable(190), TV Signal Cable(191), network W/Cable(192), Console Power Cord(193) and HDMI
Cable(197) through the bottom of the console mast tube and out the top opening.
2. Slide the console mast (2) into the Main Frame (1) being careful to not pinch the wires. Fasten the
console mast with six 5/16” x 5/8” Hex Head Bolts (68) and four 5/16" × 18 × 1.5T flat washers (76)
on the side bolts and two 5/16" × 19 × 1.5T curved washers (83) on the front bolts by using
12.14m/m Wrench (112).
Snap the console mast cover in place.
3. Install the Mast Handle bar Assembly (3) onto the console mast (2) with two 5/16” x 5/8” Hex Head
Bolts (68), 5/16" × 1.5T split washers (82) and 5/16" × 18 × 1.5T flat washers (76) by using
12.14m/m Wrench(112).

10
STEP 4: CONSOLE, SEAT, COVERS, PEDALS
1. Install the Seat (61) to the seat carriage (4) with four M6 x 18mm Phillips Head Screws (186).
2. Install the front and rear stabilizer covers (32 & 37) and secure to the Main Frame(1) with six M5 x
12mm Phillips Head Screws (99).
3. Connect the Computer Cable (44) with the Computer Cable (44), Handpulse Wire(195), CSAFE
W/Cable(190), TV Signal Cable(191), network W/Cable(192), Console Power Cord(193) and HDMI
Cable(197) to the corresponding connectors on the back of the console(19). Install the console onto
the console mast and secure with four M5 x12mm Phillips Head Screws (99) by using Phillips Head
Screw Driver (114).
Being careful to not pinch the wires.
4. Install the left and right Drink Bottle Holders (39 & 38) to the Seat Handle Bar(6) with four 4 × 16
m/m Sheet Metal Screws (105) by using Phillips Head Screw Driver (114).
5. Install the Pedals (116 L, 117 R) into the Crank Arms (51L, 51R) by using 14.15m/m Wrench
(132).Remember that the left pedal has a reverse thread and will be screwed into the crank in the
opposite rotation from normal threads. There is an “L” stamped into the end of the threaded post of
the left pedal and an “R” in the right. Make sure to tighten the pedals as much as you possibly can.
It may be necessary to re-tighten the pedals if you feel a thumping during pedaling the bike. A
clicking noise, or thumping, sound during pedaling is usually caused by the pedals being too loose.

11
Assembly Pack Check List For UPRIGHT
Step 1
#
71
-
3/8" x 25
Flat Washer (4pcs)
#
50
-
3/8” x 2-1/4”
Hex Head Bolt (4pcs)
Step 2
#
51
-
5/16” x 5/8”
Hex Head Bolt (7pcs)
#
99
-
5/16"x19
Curved Washer (1pcs)
#
72
-
5/16"x18
Flat Washer (6pcs)
Step 3
#
51
-
5/16” x 5/8”
Hex Head Bolt (2pcs)
#
72
-
5/16"x18
Flat Washer (2pcs)
#
103
-
5/16”
Split Washer (2pcs)
Step 4
#
58
-
M5 x 12mm
Phillips Head Screw (12pcs)

12
Tools
#93 - Phillips Screw Driver (1pc)
#
100
-
12/14mm Wrench (1pc)
#
117.
13/15mm Wrench (1pc)

13
STEP 1: REAR STABILIZER ASSEMBLY
1. Install the Rear Stabilizer (5) onto the Main Frame (1) with the four 3/8”×2-1/4” Hex Head
Bolts (50) and four 3/8”×25×2T Flat Washers (71) by using the 12/14mm Wrench (100).
Assembly Instructions For UPRIGHT

14
STEP 2: FRONT CONSOLE MAST ASSEMBLY
1. Let the Computer Cable (29), CSAFE W/Cable(142), TV Signal Cable(143), network
W/Cable(144), Console Power Cord(145) and HDMI Cable(147) through the Console Mast
Cover (38) and the Console Mast (2).
2. Secure the Console Mast (2) onto the Main Frame (1) with the seven 5/16”×5/8” Hex Head Bolts
(51), six 5/16”×18×1.5T Flat Washers (72) and one 5/16”×19×1.5T Curved Washer (99) by using
the 12/14mm Wrench (100).

15
STEP 3: HANDLE BAR ASSEMBLY
1. Secure the Seat Handle Bar (3) onto the Console Mast (2) with the two 5/16”× 5/8” Hex
Head Bolts (51), two 5/16”×18×1.5T Flat Washers (72) and two 5/16" × 1.5T Split Washers
(103) by using the 12/14mm Wrench (100).
2. Let the Handpulse Assembly (26)(28) through the Console Plate (2~3) onto the Console
Mast (2) and out from the Console Plate (2~3).

16
STEP 4: CONSOLE, SEAT, PEDALS AND BEAUTY COVERS ASSEMBLY
1. Insert the Computer Cable (29), CSAFE W/Cable(142), TV Signal Cable(143), network
W/Cable(144), Console Power Cord(145), HDMI Cable(147) and Handpulse Assembly
(26)(28) onto the Console (34).
2. Secure the Console (34) onto the Console Mast (2) with the two M5×12mm Phillips Head
Screws (58) by using the Phillips Head Screw Driver (93).
3. Secure the Front Stabilizer Cover (40) and the Rear Stabilizer Cover (41) onto the Main
Frame (1) and the Rear Stabilizer (5) with the six M5×12mm Phillips Head Screws (58) by
using the Phillips Head Screw Driver (93).
4. Install the Drink Bottle Holder (116) onto the Console Mast (2) with two M5 × 12m/m Phillips
Head Screws by using the Phillips Head Screw Driver (93).
5. Install the Pedal (L)(R) (45)(46) onto the Crank Arm (L)(R) (16L)(16R) by using the 13/15mm
Wrench (117).
6. Install the Seat (19) on the Sliding Seat Mount (7) by using the 12/14mm Wrench (100).

17
Foot pedals
Through research performed with a leading sports scientist and physical rehabilitation expert, the
engineering has developed a breakthrough in pedal design. Typical stationary exercise
bikes are wider than a normal road bike. The reason is to allow for the braking mechanism,
pulleys, drive components and beauty covers. Since the bike is wider, so is the distance
between the pedals; this width between the pedals is called the Q factor.
It has designed our pedal system so the Q factor is the smallest in the industry, but we did not stop
there. We have also custom designed and tooled a new pedal that provides a two degree inward tilt
to compensate for the Q factor not being perfect. Having a small Q factor in addition to the two
degree inward tilt of the pedals puts the user into a biomechanical neutral alignment. This means
that your feet, ankles, knees and hips are lined up properly ensuring a comfortable workout.
Transportation
The bike is equipped with two transport wheels, which are engaged when rear of the bike is lifted.
Features

18
■ RECUMBENT & UPRIGHT Console
Starting the operation
• Plug in the power cord and switch on the main power switch located at the front, below the
console.
• When the power is turned on, the screen will show the initial image and then enter the ready mode
which is the beginning of the bike operation.
First page image for you to operate by touching the
icons.
Quick operating functional buttons are installed.
Operation of Your New Bike

19
Quick-start operation:
• Press “START” button and the console start performing the program. Press “LEVEL” up/down
buttons further to change the resistance level you desire.
• Press first page “HOME” button or “STOP” button to stop the belt.
Featuring functions of this bike:
Touch-control screen is installed for the operation. You can directly touch any functional button on
the screen or through quick buttons on the bottom to control. On the bottom, there are “Resistance”
up/down buttons to control the resistance level, “START” button to begin the workout, “STOP”
button to pause/stop running and “FAN” button to the fan on or off.
Pause/Stop:
• Press “STOP” button once or “HOME” button on the screen, the bike will stop and keep values of
time, distance and calorie on the screen. The screen will count down for 5 minutes then reset and
return to the initial status.
• Press “START” button to continue the workout during pause.
• Press “STOP” button twice will terminate the setting and display the workout summary. If “STOP”
button is pressed the third time, the console will return to the initial status (the beginning).
Heart rate testing feature:
Pulse (heart rate) on the screen shows the current value of the heart beats per minute. You must
hold both left and right stainless steel sensors to test the pulse. The pulse value will be shown on
the screen continuously. You can also use hand pulse sensors for heart rate control. The console
can also detect the pulse from heart rate stripe which is bipolar including signal transmitting.
To turn off the bike:
The screen will turn it off (sleep status) when there is no command within 30 minutes. This is called
sleeping mode and the treadmill will stop most of its activity except the minimum circuit detecting
system for press buttons so that when there is any button activation, the treadmill restarts. There is
only very little electric current (like a TV turned off) in the sleeping mode. It is fine to leave the main
power switch on during sleeping mode.