SportsArt Fitness DF-105 User manual

TABLEOFCONTENTS
Chapter1SafetyInstructions....................................................................................
1.1SafetyPrecautions................................................................................................
Chapter2Instructions..............................................................................................
2.1Dimensions..........................................................................................................
2.2PartListForBoxA...............................................................................................
2.3PartListForBoxB...............................................................................................
2.4PartListForBoxC...............................................................................................
2.5ComponentsintheHardwareKit..........................................................................
2.6ComponentsoftheProduct..................................................................................
Chapter3AssemblyInstructions...............................................................................
STEP1MainFrameAssembly..................................................................................
STEP2WeightPlateInstallation................................................................................
STEP3ApplytheWeightStackSticker.....................................................................
STEP4CableInstallation..........................................................................................
STEP5HandleInstallation........................................................................................
STEP6SeatBackandBottomInstallation...............................................................
STEP7CableAdjustment.........................................................................................
STEP8InstallTowerBackCovers............................................................................
STEP9InstalltheFrontTopCover...........................................................................
STEP10InstalltheRearTopCover..........................................................................
STEP11InstallWaterBottleHolder..........................................................................
STEP12StackFork..................................................................................................
Chapter4OperationInstructions............................................................................
4.1OperatingtheProduct.........................................................................................
4.2Test......................................................................................................................
4.3Maintenance.......................................................................................................
1
1
2
2
3
4
4
5
6
7
7
14
22
24
30
31
32
33
35
36
37
38
39
39
41
42

Readandfollowallcautionarymessagesandwarningsinthismanual.Obtain
instructionsontheproperuserofthismachinepriortoexercising.Useappropriate
bodypositioningandcontrolledmovements.
Assemblyandoperatethisproductonasolid,levelsurface.Donotuseoutdoors
ornearwater.
Neverallowchildrenonorneartheequipment.
Makesureallfastenersareproperlytightenedforsafety.DONOTusetheproduct
iftheunitisdisassembledinanyway.
Keepyourhead,body,limbs,andfingersclearofallmovingparts.
Ifatanytimeduringexerciseyoufeelfaint,dizzy,orexperiencepain,stop
exercisingandconsultyourphysician.
DONOTwearlooseordanglingclothingwhileusingtheequipment.Keepaway
fromallmovingparts.
Usercarewhenmountinganddismountingtheunit.
DONOTuseanyaccessoriesthataren'tspecificallyrecommendedbythe
manufacture.Aftermarketaccessoriesmightcauseinjuriesorcausetheunittofall.
Closesupervisionisnecessarywhenthisproductisusedby,on,ornear
adolescents,invalidsanddisabledpersons.
Usethisproductonlyforitsintendeduseasdescribedinthismanual.
Neveroperatethisproductifithasbeendamagedinanyway.Ifitisnotworking
properlyorhasbeendroppedordamaged,contactyourdealer.DONOTattempt
tofixabrokenorjammedmachine.Contactaqualifiedfitnessproducttechnician.
Neverdroporinsertanyobjectintoanyopening.
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CHAPTER1SAFETYPRECAUTIONS
1.1SAFETYPRECAUTIONS
-1-

-2-
2.1DIMENSIONS
CHAPTER2INSTRUCTIONS

-3-
2.2PartListForBoxA
No. Description Qty No. QtyDescription
1
2
3
4
5
6
1
1
1
1
1
1
4
8
9
10
Weightplatesticker
(10kg~60kg)
Weightplatesticker
(65kg~100kg)
StickerO25
1
1
1
UpperRearCover
LowerRearCover
FrontTopCover
RearTopCover
MaiFrame
5KGWeightStack
77.5KGWeightplate

-4-
2.3PartListForBoxB
No.
No.
Description
Description
Qty
Qty
No.
No.
Qty
Qty
Description
Description
21
22
23
24
25
26
27
28
29
30
31
1
1
1
1
1
1
2
1
1
1
1
CAM
FloatingPulley
Handles
Connector
SeatBackSupport
SeatFrame
SeatBottom(Back)
UConnector
ArmCushion
BottleHolder
Axlecover(Large)
2.4PartListForBoxC
65KGWeightPlate 12

-5-
2.5ComponentsintheHardwareKit
Ahardwarekitisprovidedinthepackagingofthisproduct.Pleaseinspectthehardware
kitforthefollowingitems.
Ifyoudiscoveritemsmissingordamagedinshipping,pleasecontacttheSportsArt
ServiceDepartment.Keepthehardwarekitinasecureplaceforfutureuse.Toolsmay
beneededtodisassembletheproductinpreparationformovingorotheractivities.
No. Description Qty Specification
Small ToolNeeded
41
42
43
44
45
46
Softcapforcover
RearcoversetplateA
RearcoversetplateB
MushroomtopPhillipsheadscrew
Cableprotector
Rearcoverbracket
L-shapedAllenwrench
L-shapedAllenwrench
L-shapedAllenwrench
Openendwrench
Phillips-headscrewdriver
5
4
4
24
12
1
2
1
1
2
1
M5*L12
SGN-07
(M4)
(M5)
(M6)
(13*17)

2.6ComponentsoftheProduct
Somecomponentsareinstalledontheproduct.Theseitemswillbeneededfor
productassembly.
No. Description Qty Specification ToolNeeded
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
90
91
-6-
ConnectorSet
FlatWasher
ConnectorB
Washer
HexLocknut
HexBolt
SpringWasher
Connector50
UpperStackCarriage
HexBoltandPUTube
FlatWasher
HexLocknut
GuideRod
StackFork
InnerHexCapScrew
20*6.3
16*10.2
M10
M10*L130
M10
17*8.3
M8
M8*L20
M6*L30
InnerHexcapScrew
Axle
SpringWasher
MushroomTopInnerHexScrew
PulleyA
PulleyB
CoverPlate
PulleyCover
SpringWasher
SeatBackPlate
MushroomTopInnerHexScrew
BeveledInnerHexScrew
PlasticInnerHexScrew
WaveWasher
Washer
M6
M6*L12
M8
M8*L25
M8*L20
M6
38*30
40*30.5*t3
ψ
ψ
ψ
ψψ
ψψ
ψ
ψ
ψ

-7-
CHAPTER3ASSEMBLYINSTRUCTIONS
STEP1 MainFrameandCAMAssembly

-8-
1-1.Loosenandremovenuts(64,65)fromconnectors(61,63)inareasA,B,Cas
shown.Carefullyseteachpieceaside.

-9-
1-2.Useconnectors(63)toconnectseatsupport(26),andbacksupport(25).Secure
themwithnuts(64,65)asshown.

-10-
1-3.Useconnector(24)toconnectthemainframe(5)andsupports(25,26).Secure
theconnector(68)withhardware(64,65,66,67).
Placetheplasticscrews(88)faceupontheconnector(24).NOTE:

-11-
1-4.CAMAssembly
(a)Rotatethecam(21)asshown.Theninsertthewaveandflatwashers(90,91)onto
theaxle.
(b)Afterinstallingthewashers,slidethecam(21)intoplaceonitsmountarea.
(c)Finally,securetheaxlecover(31,75)intoplace.Thenapplythesticker(10)as
shown.
(d)Cutofftheziptie.Uncurlthecable.
Thestoppermustrestbelowthetubeasshown.NOTE:

1-5.AfterCAMassembly,useconnectorset(61)toconnectUconnector(28)andarm
cushion(29)withscrews(64,65)loosely.
1-6.Puttheunitflatonthefloor.SecuretheUconnector(28).Thensecureotherscrews.
-12-

NOTE:AfterconnectingtheconnectorsandCAMassembly,insertthesoftcaps(41)
intotheframeasshown.
-13-

STEP2
-14-
WeightPlateInstallation

-15-
2-1.Holdtheupperstackcarriageset(69).Thencuttheziptie.Gentlylowertheupper
stackcarriageset(69)intoplaceasshown.

-16-
2-2.Removehardware(70,71,72).Then,guidetheguiderods(73)downwardas
shown.

-17-
2-3.Tilttheguiderods(73)backward.Thenlifttheupperstackcarriageset(69)from
theguiderodsasshown.Carefullysetasidetheupperstackcarriageset(69).