Spraying Systems TankJet M60 Instruction Manual
Operation & Maintenance Instructions
Model: TJM60AG Tank Cleaner
TankJet®M60 Mobile
Tank Cleaner
Spraying
Systems
Co.®
Experts in Spray Technology
2
TJM60AGTankCleanerǀ08/07/2017
FORWARD ................................................................................... 3
INTRODUCTION............................................................................... 3
GENERAL SAFETY INSTRUCTIONS .............................................................. 4
ASSEMBLY INSTRUCTIONS ..................................................................... 5
INSTALLATION................................................................................ 8
OPERATION AND SPECIFICATIONS .............................................................. 9
MAINTENANCE ...............................................................................11
Replace Nozzle Hub Seals ..................................................................11
Replace Gear Box Seals ....................................................................12
STORAGE....................................................................................14
PARTS.......................................................................................14
DATA SHEETS ................................................................................20
TROUBLE SHOOTING GUIDE....................................................................25
WARRANTY ..................................................................................26
MAINTENANCE RECORDS......................................................................27
TABLE OF CONTENTS
IMPORTANT! Read all instructions in this manual before operating machine.
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TJM60AG Tank Cleaner ǀ 08/07/2017
FORWARD
This manual covers the complete TankJet®M60 Mobile Tank Cleaner with all the options. Your TankJet M60 may
vary based on the conguration and options you purchased. Pictures in this manual may include options which are
not part of your TankJet M60. Statements in this manual may describe options which are not part of your TankJet
M60 conguration. Pictures in this manual may represent components which are different than those of your TankJet
M60. Statements in this manual may describe components which are different than those of your TankJet M60. The
manufacturer reserves the right to make changes in this standard TankJet M60 without notication.
INTRODUCTION
The TankJet M60 is designed to clean the inside surfaces of standard size wine barrels or other similar size drums,
vessels or containers using hot water. The TankJet M60 is an air motor driven type of tank washer. The air motor
drives a rotating shaft that is connected to a set of bevel gears that translate rotational motion to a nal drive shaft
that rotates the nozzle head. The rotational movement of the nozzles and path of spray are indexed controlled with a
set of bevel gears. The solid stream nozzles mounted on the nozzle hub produce a spray that provides the scrubbing
action to clean the inside surface of the barrel. The maximum liquid pressure for the tank washer is 1,000 psi (70 bar)
at a maximum liquid pressure of 180°F (82°C). The typical air pressure to drive the air motor is 10 psi (.7 bar) to 20
psi (1.4 bar). The maximum allowable pressure for the air motor is 20 psi (1.4 bar).
The TankJet M60 comes with a set of valves mounted at the top of the cart handle. One valve is a high pressure
316SS valve needed to open and close the liquid line that supplies the nozzle head. The other valve is a trigger valve
needed to open and close the air line that supplies air to the air motor needed to provide rotational motion to the
nozzle head. The TankJet M60 must be only operated in the washing mode when the nozzle head is completely inside
the barrel. Never operate the TankJet M60 when outside the barrel or vessel. Always make sure liquid line is off by
closing the ball valve. Also, it is advisable to close the trigger valve to shut off the air line to the air motor
Another feature for the TankJet M60 is the portable wheel cart design that allows for easy movement of barrel washer
to install and remove the nozzle head from the barrel. This provides for an efcient and back saving method to install
and remove the nozzle head from the barrel.
This TankJet M60 is typically used with a pressure washer with a positive displacement pump. For safety reasons,
it is important to note that the TankJet M60 must only be used with a pressure washer or any other pump having a
properly operating unloader valve.
The minimum and maximum ambient temperature the TankJet M60 can be exposed to is +35°F to +125°F
(2°C to +52°C).
•
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TJM60AGTankCleanerǀ08/07/2017
READ AND FOLLOW INSTRUCTIONS:
WARNING: All safety related and operating instructions
should be read before the nozzle is operated. Follow all
operating instructions. Failure to do so could result in
serious injury.
• WARNING: It is important to recognize proper
safety precautions when using a pressurized spray
system. Fluids under pressure can penetrate skin
and cause severe injury.
• WARNING: When dealing with pressure
applications, the system pressure should never
exceed the lowest rated component. Always
know your system and all component capabilities,
maximum pressures and ow rates.
• WARNING: Before performing any maintenance,
make sure all liquid supply lines to the machine
are shut off and/or disconnected and chemical/
uid are drained.
• WARNING: The use of any chemicals requires
careful control of all worker hygiene.
• WARNING: Spraying Systems Co. does not
manufacture or supply any of the chemical
components used in this equipment and is not
responsible for their effects. Because of the large
number of chemicals that could be used and their
different chemical reactions, the buyer and user
of this equipment should determine compatibility
of the materials used and any of the potential
hazards involved.
• WARNING: Before use be sure appropriate
connections are secure.
• WARNING: Spraying Systems Co. strongly
recommends the use of appropriate safety
equipment when working with potentially
hazardous chemicals.
This equipment includes but is not limited to:
• Safety shoes
• Safety glasses or face shield
• Chemical and heat-resistant gloves
• Long sleeve shirt and long pants
NOTE: Always remember to carefully read the chemical
manufacturer’s label and follow all directions.
• WARNING: DO NOT USE TO SPRAY FLAMMABLE
LIQUIDS--SUCH USE COULD RESULT IN FIRE
OR EXPLOSION CAUSING BODILY INJURY OR
DEATH.
• WARNING: Never operate tank cleaning machine
in the open due to the potential of bodily injury.
• WARNING! Never operate barrel washer with
nozzle head outside of tank. Make sure ball valve
is in off position for water line whenever nozzle
head of tank washer is outside of tank.
• WARNING: It is important to operate equipment
within the temperature range of all components.
Also insure that appropriate time lapses or
proper safety equipment is used when handling
components after they’re exposed to high
temperatures.
• WARNING: Removed equipment from the tank
before attempting any repairs.
• WARNING: Do not put any part of your body in the
tank during operation of the tank cleaner. This is
NOT a safe procedure for verication of operation.
• WARNING: To insure the safety of the equipment
as well the individuals using them, only use
Spraying Systems Co. components.
• WARNING: When packaging and transporting use
structurally sound boxes or crates that can handle
the weight of the equipment.
• WARNING: Tank cleaners should be ushed out
with clean water before they’re stored or shipped
to minimize health hazards or cross contamination.
• WARNING: Do not use any equipment outside
the intended purposes of the product. Misuse can
result in personal injury or product damage.
GENERAL SAFETY INSTRUCTIONS
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TJM60AG Tank Cleaner ǀ 08/07/2017
There is some assembly and installation required before the TankJet® M60 can be used for cleaning. Please see the information
below for the tools needed to complete assembly of the TankJet M60.
Tools needed for assembly
1. Adjustable Crescent Wrench
2. Pipe Wrench
3. Open end Wrench (3/8 x 7/16)
4. Socket Drive Ratchet Wrench (7/16 socket)
ASSEMBLY INSTRUCTIONS
STEP 1.
Remove main TJM60AG tank washer assembly from
shipping box.
STEP 2.
Remove handle assembly from shipping box and position
handle assembly to mount to cart mounting post above
cart stand.
Remove main tank washer
assembly from shipping box
Remove handle
assembly from
shipping box
Cart mounting post
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TJM60AGTankCleanerǀ08/07/2017
Step 5.
Next, screw on the 2 provided 1/4-20 lock nuts and
securely tighten nut and screw with suitable wrenches to
an approximate torque of 85 in-lbs.
Step 6.
Install mufer on the marked outlet side of the air motor.
Insert handle and align
two holes in handle
with two holes on cart
mounting post
Install two 1/4-20 ange head
cap crews though aligned hole in
handle and cart mounting post
Tighten 1/4-20 ange head screws
and lock nuts to 85 in-lbs to secure
handle to cart mounting post
Install mufer
to outlet side
of air motor
Step 3.
Mount handle to tube end with two holes to align with two
holes on cart mounting post.
Step 4.
Install two 1/4-20 ange head cap screws througn aligned
holes in handle and cart mounting post.
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TJM60AG Tank Cleaner ǀ 08/07/2017
Next connect 3/8 NPT
male swivel end of hose
to round inlet body
First connect 3/8 NPT male end
of hose to coupling on handle
marked water
First connect 1/4 NPT male
end of hose to coupling on
handle marked air
Next connect 1/4 NPS
female swivel end of hose
to tting on inlet side of
air motor
Install air
hose
Round
inlet
body
Install high
pressure water
hose
Step 7.
Install the included 1/4 NPT (male) x 1/4 NPS (swivel female) air hose. First, using an adjustable crescent wrench,
connect the 1/4 NPT male end of hose to coupling marked air on handle assembly. Next, connect the 1/4 NPS (swivel
female) end of hose to tting on in side of air motor.
Step 8.
Install high pressure water hose 3/8 NPT (male) X 3/8 NPT (male swivel). First connect 3/8 NPT (male) end to coupling
marked water using an adjustable crescent wrench. Next connect 3/8 NPT (male swivel) end to round inlet body using
an adjustable crescent wrench. Note: it is suggested to wrap pipe thread sealant tape on pipe threads to provide good
sealed connections.
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TJM60AGTankCleanerǀ08/07/2017
INSTALLATION
Installation for connecting barrel washer to pressure washer pump and air compressor.
Tools needed for assembly
1. Adjustable Crescent Wrench
2. Pipe Wrench
Step 1.
First connect air hose from air compressor to trigger
valve located on handle coupling marked air. Air hose
must be a minimun 1/4 inch size. An air lter with a 40
micron lter and air pressure regulator need to be installed
to allow for proper operating performance. The air lter
should be installed after the air compressor, next the air
pressure regulator and then the air hose to the trigger
valve. If your current systems does not have an air lter
pressure regulator, then this optional item can be provided
by Spraying Systems Co.. Important safety note: Never
connect a water hose line to the trigger valve located on
the air line!
Step 2.
Before connectig hose, make sure to ush water line from
pressure washer pump. Next, connect the high pressure
hose 3/8 NPT size from the pressure washer pump to the
3/8 NPT ball valve located near the handle coupling marked
water. Important: high pressure water hose must have a
minimum pressure rating of 1,500 psi. It is suggested to
use a lquid strainer with a 100 mesh screen side on the
inlet suction side of the pressure washer pump. If a strainer
is needed Spraying Systems Co. can provide a strainer as
an optional item.
Connect air
hose from
compressor to
trigger valve
Trigger
valve
Connect high
pressure washer
hose from
pressure washer
pump to 3/8 NPT
ball valve
3/8 NPT
ball valve
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TJM60AG Tank Cleaner ǀ 08/07/2017
OPERATION AND SPECIFICATIONS
Protective clothing when operating TankJet®M60.
• Safety shoes
• Safety glasses or face shield
• Chemical and heat-resistant gloves
• Long sleeve shirt and long pants
Step 1.
First, move the TJM60AG mobile tank cleaner to allow
insertion of nozzle head into tank through tank access hole
before operating high pressure tank washing. Warning!
Never operate TJM60AG tank cleaner with nozzle head
outside of tank. Make sure ball valve is in off position for
water line whenever nozzle head of tank cleaner is outside
of tank.
Specifications
Max. Operating Liquid Pressure 1,000 PSI (70 BAR)
Max. Liquid Temp. 180°F (82°C)
Motor Driven Type Air-Non Lubricated
Max. Air Pressure 20 PSI (1.4 BAR)
Max. and Min. Ambient Temp. +35°F to +125°F (+2°C to +52°C)
Liquid Pipe Conn. Size 3/8 NPT or 3/8 BSPT
Air Line Conn. Size ¼ NPT or ¼ BSPT
Effective Cleaning Dia. To 5 ft. maximum (1.5 m)
Nozzle Quantity 2
Installation Hole Dia. 1.75 in. dia. (44.5 mm)
Approx. Weight 26 lbs. (11.8 Kg)
Material of construction for components in
contact with cleaning fluid. 316 Stainless Steel, Carbon Graphite PTFE filled Peek, EPDM, PTFE
Optional Air Pressure Regulator/Filter and
Gage 40 Micron Size
Optional Liquid Strainer to be low pressure
inlet side of pressure washer pump
Liquid TWD Strainer available in various pipe size connections
100 Mesh screen
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TJM60AGTankCleanerǀ08/07/2017
Ball Valve (water line) and trigger
valve (air line) in ON postion
Ball Valve with
handle in OFF
position
Make sure ball valve is in OFF position
for water line whenever nozzle head of
tank cleaner is outside of tank
Step 2.
Once, tank cleaner nozzle head is in tank, the tank
cleaner can be used for tank washing operation. First,
turn the handle on the ball valve to the on position and
then ajdust the water pressue regulator and temperature
setting on the pressure washer pump. The maximun
allowable water pressure is 1,000 psi (70 bar) at a
maximum water temperature of 180°F (82°C). Next, turn
on the air line by squeezing and locking the trigger in
place to drive the air motor to actuate rotational motion
of the nozzle head. The barrel washer is now cleanining
the inside surfaces of the barrel. Once the cleaning cycle
is completed shut off the ball valve on the water line and
then shut off the air line by closing the the trigger valve.
Once the ball valve and trigger valve are closed the tank
cleaner can be removed from the tank.
Step 3.
WARNING! Never operate tank cleaner with
nozzle head outside of tank. Make sure ball valve
is in off position for water line whenever nozzle head of
tank cleaner is outside of tank. Please see below drawing
with ball valve in off position.
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TJM60AG Tank Cleaner ǀ 08/07/2017
MAINTENANCE
The following are instructions for replacing seals located in the nozzle hub and the gear box for the TankJet®M60. After
many hours of operation the seals will wear and should be replaced to prevent performance problems and wear problems
on other system components. It is suggested to change the seals after 300 hours of TankJet M60 operating time.
Replacing Nozzle Hub Seals
Replace worn seals in nozzle hub
1. Adjustable Crescent Wrench
2. Screw Driver
Step 1.
To remove and replace worn seals from nozzle hub, rst
remove cap from nozzle body by using an adjustable
crescent wrench
Step 2.
To remove and replace worn seals from nozzle hub
rst remove cap from nozzle body using an adjustable
crescent wrench
Ball Valve with
handle in OFF
position
Nozzle
Body
Cap
Cap
Nozzle
Body
Seal to
Replace
Seal to
Replace
Nozzle
Hub
Protective
Cover
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TJM60AGTankCleanerǀ08/07/2017
Replacing Gear Box Seals
Replace worn seals in gear box
1. Adjustable Crescent Wrench
2. Screw Driver
Step 1.
First disconnect high pressure hose from round inlet
body.
Step 2.
Remove 4 #10-32 socket head screws from gear box
body using an Allen wrench.
Step 3.
Next, pull nozzle extension tube sub assembly off of gear
box body.
Step 4.
Fist remove cap and nozzle hub from nozzle body.
Then remove nozzle head assembly from extension
tube assembly using an adjustable crescent wrench to
turn nozzle head and insert a suitable size Allen wrench
through hole in gear shaft inside round inlet body.
Round Inlet
Body
Gear Box
Body
Remove 4 #10-32 socket
head screws from gear box
body using an Allen wrench
Pull nozzle extension tube
sub assembly off of gear
box body
Next, use adjustable
crescent wrench to
remove nozzle body
Insert suitable size Allen
wrench through hole in
gear shaft to allow for
removing nozzle head
First remove cap
and nozzle hub
from nozzle body.
High
Pressure
Hose
I
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TJM60AG Tank Cleaner ǀ 08/07/2017
Step 5.
Using a crescent wrench remove extension tube and
pinion gear.
Step 6.
First pull out drive tube and bevel gear from round inlet
body. Then remove lower seal from round inlet body.
Next disassemble round inlet cap by removing retainer
ring with snap ring tool. Then replace worn upper and
lower seals and reassemble.
Step 7. Reassemble
Reassemble all components.
First remove cap
and nozzle hub
from nozzle body.
Using a crescent wrench
remove extension tube
and pinion gear
Round
inlet cap
Drive tube and
bevel gear
Seal to
Replace
Lower
seal
Retainer ring
Upper Seal
•
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TJM60AGTankCleanerǀ08/07/2017
PARTS
The following pages contains complete parts list drawing for the TJM60AG Tank Cleaner.
The following table is a list the spare parts list for the TJM60AG Tank Cleaner.
TJM60AG Tank Cleaner Spare Parts List
Description Part No. Quantity Material
Nozzle Hub Seal 1 CP115256-PEEKHPV 1Peek-HPV
Nozzle Hub Seal 2 CP115253-PEEKHPV 1Peek-HPV
Gearbox Seal 1 115285-PEEKHPV/EPDM 1Peek-HPV / EPDM
Gearbox Seal 2 115290-PEEKHPV/EPDM 1Peek-HPV / EPDM
Nozzle CP72158-046-316SS 2 316 Stainless Steel
CP72158-055-316SS 2 316 Stainless Steel
CP72158-060-316SS 2 316 Stainless Steel
CP72158-066-316SS 2 316 Stainless Steel
CP72158-078-316SS 2 316 Stainless Steel
Shear Pin CP19109-SS 1 303 Stainless Steel
STORAGE
When the TJM60AG tank cleaner is not being used ush tank cleaner with clean water and then drain water from tank
cleaner. Then store tank cleaner in a warm dry storage area.
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TJM60AG Tank Cleaner ǀ 08/07/2017
c
TJM60AG Tank Cleaner
Wheel Assembly, Main Body & Drive
Assemblies
(See Dwg. PL115240-1)
TJM60AG Tank Cleaner
Motor (Non-Lubricated) Assembly
(see Dwg. PL115240-2)
TJM60AG Tank Cleaner
Handle Assembly with Water
and Air Hose Assemblies
(See Dwg. PL115240-3)
TJM60AG Tank Cleaner
Spray Head and Gear Box
Assemblies
(See Dwg. PL115240-4)
/
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0
-
SprayingSystems
Co:
Spray
Nozzles
and
Accessories
P.O.
Box
7900
-Wheaton
,
IL
60187
-7901
PL115240
16
TJM60AGTankCleanerǀ08/07/2017
TJM60AG Tank Cleaner Sub-Assembly (Wheel Assembly,
Main Body & Drive Shaft Assemblies)
QTY
MATERIALPART N0.
DESCRIPTION
ITEM
1Stainless Steel, Type 316115251-316SS
Lower Bevel Gear Finish
1
1
115280
Drive Bushing Bearing Sub-Assembly
2
1
Stainless Steel, Type 316115277-316SS
Dowel Pin3
1Stainless Steel, Type 316115279-316SSKey4
1Stainless Steel, Type 31655001-79-316SS
Flanged Button Hd. Cap Scr.
5
1 115265
Wheel Assembly
6
1Ketron Peek, HPV Bearing Grade115282-PEEKGuide
7
4Stainless Steel, Type 31655001-83-188SS
1/4-28 X 1/2 Lg. Socket Hd. Cap Scr.
8
4
Stainless Steel, Type 31620128-188SS
Lock Washer, 1/4
9
1Stainless Steel, Type 316115270-316SS
Main Body Connection Weldment
10
1Plastic115288-PLPlastic Cap11
2
Stainless Steel, Type 31646352-5-316SS
Metric Spring Washer
12
2Stainless Steel, Type 31655001-84-316SS
M5 X 25mm LG., .8mm Pitch Socket
Hd. Cap Scr.
13
1
Stainless Steel, Type 316115278-316SS
extension Tube
14
1
Stainless Steel, Type 31655002-10-316SS
10-24 X .188 Lg. Cup Point Set Scr.
15
1STAINLESS STEEL, TYPE 30319109-SSGroove Pin16
1
Stainless Steel, Type 316115276-316SS
Drive Shaft
17
c
1 2
3
17
14
4
5
6 6 6 6 6
6 6 6
6
6
11
7 8 9
10
10
10
13 12
15
2
16
-0
17
TJM60AG Tank Cleaner ǀ 08/07/2017
TJM60AG Tank Cleaner Motor (Non-Lubricated) Assembl
y
QTY
MATERIALPART N0.
DESCRIPTION
ITEM
1 46340-TMJ60AG
Air Motor Assembly (Non-Lubricated)
1
1Stainless Steel, Type 18-826396-1-SS
Hex Pipe Nipple
2
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-
V
SprayingSystemsCo:
Spray
Nozzles
and
Accessories
P.O.
Box
7900
-Wheaton
,
IL
60187-7901
PL115240-2
18
TJM60AGTankCleanerǀ08/07/2017
TJM60AG Tank Cleaner Handle Assembly with Water & A
ir Hose Assemblies
QTY
MATERIALPART N0.
DESCRIPTION
ITEM
1 115321
Water Hose Assembly ( High
Pressure)
1
1 115319
Air Hose Assembly
2
1Aluminum1-464-AL
Warning Label
3
1Aluminum1-461-ALAir Label4
1Aluminum1-463-AL
Name PLate
5
1Stainless Steel, Type 316115275-316SS
Welded Handle Assembly
6
2Stainless Steel, Type 316115298-316SS
1/4 X 1/4 NPT X 1.45 LG. Pipe Nipple
(High Pressure)
7
1Stainless Steel, Type 316115304-316SS
1/4 NPT Union (150 PSI)
8
1 13017
#6104-NP Trigger TeeJet Assembly
9
1Vinyl, Black115302-VL
Grip
10
1Stainless Steel, Type 316115301-316SS
High Pressure 3/8" NPT Ball Valve
(1000 PSI Rating)
11
2
Stainless Steel, Type 316115299-316SS
3/8 X 3/8 NPT X 1.45 Lg. Pipe Nipple
(Extreme Pressure)
12
1Stainless Steel, Type 316115303-316SS
3/8" NPT Union (1000 PSI)
13
1Aluminum1-462-AL
Waterr Label
14
2
Stainless Steel, Type 31655009-17-316SS
1/4-20 X 13/64 Thk. Nylon-Insert Lock
Nut
15
2
Stainless Steel, Type 31655001-80-36SS
1/4-20 X 1-1/4 Lg. Serrated Flange
Hd. Cap Scr.
16
c
1
2
3
5
4
6
7
8
7
10
9
12
11
13
14
15
15
16
16
12
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19
TJM60AG Tank Cleaner ǀ 08/07/2017
TJM60AG Tank Cleaner Assembly with Water Hose Assem
bly
QTY
MATERIALPART N0.
DESCRIPTION
ITEM
1 115255
Spray Head Sub-Assembly
1
1Stainless Steel, Type 31672155-316SS
Pinion Gear
2
1
Stainless Steel, Type 316115246-316SS
Fixed Tube3
1Stainless Steel, Type 316115252-316SSDrive Tube4
1Stainless Steel, Type 316115242-316SSCap
5
1
BUNA-N (Nitrile Rubber)
7717-2-121-BU
O-Ring
6
1Stainless Steel, Type 316115241-316SS
Round Inlet
7
1Ketron Peek HPV, Bearing Grade115243-PEEK
bearing Sleeve
8
1 115290
Upper Gear Box Seal Sub-Assembly
9
1 115285
Lower Gear Box Seal Sub-Assembly
10
1Ethylene Propylene Rubber (EPDM)7717-7-EPRO-Ring11
1
Stainless Steel, Type 316115248-316SS
Upper Bevel Gear Finish
12
2Ketron Peek HPV, Bearing Grade115258-PEEK
Bearing Post
13
1Stainless Steel, Type 15-7 MO55012-185-157SSSnap Ring14
1
Stainless Steel, Type 316115257-316SS
Gear Box Machined
15
2
Stainless Steel, Type 31655001-81-316SS
10-32 X 1" Lg. Socket Hd. Cap Scr.
16
2Stainless Steel, Type 31655001-82-316SS
10-32 X 1 1/2 Lg. Socket Hd. Cap Scr.
17
1
Stainless Steel, Type 31655002-10-316SS
10-24 X .188 Lg. Cuo Point Set Scr.
18
1
Stainless Steel, Type 316115251-316SS
Lower Bevel Gear Finish
19
1Stainless Steel, Type 316115277-316SSDowel Pin20
c
1111
1
1
11
1
2
3
4
5
6
7
8
10
9
14
10
11
9
12
13
13 19
18
17
17
16
16
20
15
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P.O.
Box
7900
-Wheaton
,
IL
60187-7901
I PL115240-4
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-
20
TJM60AGTankCleanerǀ08/07/2017
c
•
•
•
•
•
•
•
•
•
DATA SHEETS
--
1 I I I
• 8
E!~s~~!!':.~os~:
P.O. Box
7900
-Wheaton
,
IL
60189-7900
115240x1
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1
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