Spraying Systems TankJet 75 User manual

TankJet®75 & 75H
Tank Cleaner
USER GUIDE
MI-TJ75 & 75H
spray.com

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IMPORTANT! Read all instructions in this manual before operating machine.
CONTENTS
GENERAL SAFETY INSTRUCTIONS ..................... 3
INTRODUCTION...................................... 4
SPECIFICATIONS..................................... 4
TANKJET®75-2 OR -4 HUB MODELS:................4
TANKJET 75H-2 OR -4 HUB MODELS:................4
MATERIALS ....................................4
CONSTRUCTION ................................4
PRINCIPLE OF ROTATION ..........................4
CLEANING DIAMETER............................4
INSTALLATION ...................................... 5
OPERATION ......................................... 5
OPERATION & SPECIFICATION .....................5
TROUBLESHOOTING ................................. 5
WARRANTY ......................................... 5
SERVICING.......................................... 6
REPLACEMENT PARTS............................6
DISASSEMBLY ..................................6
ASSEMBLY.....................................6
TANKJET 75 PARTS LIST .............................. 7
TANKJET 75H PARTS LIST ............................ 8
TANKJET 75 & 75H DIMENSIONS ...................... 9
EC DECLARATION OF INCORPORATION................ 10

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READ AND FOLLOW INSTRUCTIONS:
WARNING: All safety related and operating instructions should
be read before the nozzle is operated. Follow all operating
instructions. Failure to do so could result in serious injury.
• WARNING: It is important to recognize proper safety
precautions when using a pressurized spray system. Fluids
under pressure can penetrate skin and cause severe injury.
• WARNING: When dealing with pressure applications, the
system pressure should never exceed the lowest rated
component. Always know your system and all component
capabilities, maximum pressures and flow rates.
• WARNING: Before performing any maintenance, make sure
all liquid supply lines to the machine are shut off and/or
disconnected and chemical/fluid are drained.
• WARNING: The use of any chemicals requires careful control
of all worker hygiene.
• WARNING: Spraying Systems Co. does not manufacture or
supply any of the chemical components used in this equipment
and is not responsible for their effects. Because of the large
number of chemicals that could be used and their different
chemical reactions, the buyer and user of this equipment
should determine compatibility of the materials used and any
of the potential hazards involved.
• WARNING: Before use, be sure appropriate connections are
secure and made to withstand weight and reaction forces of
the operating unit.
• WARNING: Spraying Systems Co. strongly recommends
the use of appropriate safety equipment when working with
potentially hazardous chemicals.
This equipment includes but is not limited to:
Protective hat
Safety glasses or face shield
Chemical-resistant gloves and apron
Long sleeve shirt and long pants
NOTE: Always remember to carefully read the chemical
manufacturer’s label and follow all directions.
WARNING: DO NOT USE TO SPRAY FLAMMABLE LIQUIDS —
SUCH USE COULD RESULT IN FIRE OR EXPLOSION CAUSING
BODILY INJURY OR DEATH.
• WARNING: Never operate tank cleaning equipment in the
open due to the potential of bodily injury.
• WARNING: It is important to operate equipment within
the temperature range of all components. Also ensure that
appropriate time lapses or proper safety equipment is used
when handling components after they’re exposed to high
temperatures.
• WARNING: Remove equipment from the tank before attempting
any repairs.
• WARNING: Proper hoisting procedures should be used when
installing and removing all equipment.
• WARNING: If walking on top of a tank is deemed safe and is
necessary, use proper safety precautions to protect individuals
as well as the equipment.
• WARNING: Do not put any part of your body in the tank during
operation of the tank cleaner. This is NOT a safe procedure for
verification of operation.
• WARNING: To ensure the safety of the equipment as well
the individuals using them, only use Spraying Systems Co.
components.
• WARNING: When packaging and transporting, use structurally
sound boxes or crates that can handle the weight of the
equipment.
• WARNING: Tank cleaners should be flushed out with clean
water before they’re stored or shipped to minimize health
hazards or cross contamination.
• WARNING: Do not use any equipment outside the intended
purposes of the product. Misuse can result in personal injury
or product damage.
The container being cleaned should be sealed as best as
possible while the TankJet 75 models are running their cycle. The
combination of temperature, cleaning solution, spray impact and
the potential toxic materials being cleaned can cause a hazard to
anyone in the path of the spray.
GENERAL SAFETY INSTRUCTIONS

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INTRODUCTION
The TankJet®75 and 75H models are hydraulically driven rotating
heads with nozzles ejecting streams of liquid for spanning internal
tank surfaces to be cleaned, sanitized, treated, or rinsed. The
TankJet 75H-2 or 75H-4 models feature an enclosed gear housing
for hygienic option. Either model will provide a complete 360°
indexing path in both planes, the index pattern will repeat every
45 revolutions. The TankJet 75-2 and the 75H-2 are specifically
designed for 3" dia. openings, care must be exercised during
insertion and retraction of this unit because of the nozzle swing
span. The TankJet 75-4 and 75H-4 incorporates 2 nozzle hubs
thus 4 nozzles, and is designed for 4.2" dia. openings. The units
may be installed on a permanent basis (C.I.P.). Many types of
fluids, sanitizers, detergents and caustics may be used through
this unit to assist it’s cleaning effectiveness. (Please note caution
below.) The cleaning effectiveness of any unit is proportional to
all the applicable variables, such as volume, pressure, chemicals,
impingement, drainage, soils, etc. The unit will only operate
properly when mounted in the vertical position (suspended or
inverted) and can clean almost any type of contained area within
its range.
Caution: If chemicals, hazardous materials, operations, and
equipment are used in conjunction with this cleaning equipment,
it is the responsibility of the user to establish appropriate
associated safety and health practices. Prior to application, the
user must consult and determine the applicability of regulatory
(federal, state, local and facility) safety and environmental
agency limitations.
SPECIFICATIONS
TANKJET 75-2 OR -4 HUB MODELS:
SSCO. PART # DESCRIPTION
TJ75*-2-234 Standard Nozzle: 0.234
PSI: 150-300 | GPM: 17-24 | NPT
TJ75*-2-234LP Low Pressure Nozzle: 0.234
PSI: 75-150 | GPM: 12-17 | NPT
TJ75*-4-125 Standard Nozzle: 0.125
PSI: 150-300 | GPM: 15-21 | NPT
TJ75*-4-172 Standard Nozzle: 0.172
PSI: 150-300 | GPM: 23-33 | NPT
TJ75*-4-172LP Low Pressure Nozzle: 0.172
PSI: 75-150 | GPM: 15-23 | NPT
* Add B for BSPT connections after the model no.
Add SF for sanitary tri-clover flange after the model no.
See Tank Cleaning Catalog 75TJ for further flow and performance information.
TANKJET 75H-2 OR -4 HUB MODELS:
SSCO. PART # DESCRIPTION
TJ75H*-2-234 Standard Nozzle: 0.234
PSI: 150-300 | GPM: 17-24 | NPT
TJ75H*-2-234LP Low Pressure Nozzle: 0.234
PSI: 75-150 | GPM: 12-17 | NPT
TJ75H*-4-125 Standard Nozzle: 0.125
PSI: 150-300 | GPM: 15-21 | NPT
TJ75H*-4-172 Standard Nozzle: 0.172
PSI: 150-300 | GPM: 23-33 | NPT
TJ75H*-4-172LP Standard Nozzle: 0.172
PSI: 75 -150 | GPM: 15-23 | NPT
* Add B for BSPT connections after the model no.
Add SF for sanitary tri-clover flange after the model no.
See Tank Cleaning Catalog 75TJ for further flow and performance information.
MATERIALS
• 316 Stainless Steel (UNS S31600)
• PTFE
• UHMW-PE
CONSTRUCTION
Referring to the Parts List on page 7 and 8, the unit comprises two
basic components; the drive, consisting of the body, motor, rotor,
and shaft; and the nozzle head, consisting of the nozzle body,
bushings, nozzles, and elbow shaft.
PRINCIPLE OF ROTATION
The liquid enters the inlet cap (1) and then flows through the
oblique and bypass holes in the motor (2) causing a swirling
motion in the liquid. This swirling liquid goes down the outside of
the vertical shaft (5) past the 6 tooth rotor (3) imparting rotation
to the rotor and thus the vertical shaft. The liquid flows through
the elbow shaft into the nozzle body (7), to be distributed out
each off-set nozzle (12). The rotational speed of these units can
be regulated through the use of various motor bypass plugs,
which influences the fluid diversion to provide additional speed.
Reference the Troubleshooting section and the Drawing Parts
List for additional information and location.
CLEANING DIAMETER
The cleaning and wetting distances are a function of rotational
speed and liquid pressure applied. The TankJet 75 has an
effective cleaning diameter of 30 ft. (9.1 m).

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INSTALLATION
The TankJet®75 is easy to install as it has a single 3/4" female
pipe thread connection (NPT or BSPT) or 1" sanitary tri-clover
flange fitting. It may be installed on a tripod, a manhole cover,
or suspended from a pipe. In all installations position TankJet
75 vertically upright or upside down and a suitable (200 mesh)
strainer should be used to prevent dirt or scale from clogging the
waterways or openings.
WARNING: In closed tanks, provisions should be made for
adequate venting during operation to allow the escape of
any gases or volatile vapors which may be produced during
operation.
OPERATION
To start the unit, turn on the fluid. An in-line valve is required for
a slow build-up of liquid pressure in the unit to prevent “water
hammer”. To stop the unit, turn off the liquid. The unit should
always be handled carefully. If the unit is dropped or maltreated
it may cause internal damage to the drive pod assembly, which in
turn can affect the performance of the unit.
OPERATION & SPECIFICATION
Refer to drawing 75-2, 75-4 and 75H models for assembly and
parts list.
Inlet Connection: 3/4" Female NPT or BSPT or
1" sanitary tri-clover flange
Operating Pressure Range: 75-300 psi (5.2-20.7 bar)
(Based on Models)
Max. Operating Temp: 250° F (121° C)
Flow Capacity: 15 to 33 gpm (57 to 125 lpm)
(Based on Models)
Head Rotation Speed: 7 to 17 rpm
Effective Cleaning Dia.: To 30 ft. maximum (9.1 m)
Recommended Strainer: 200 mesh (80 micron)
(not included)
Approximate Weight and Dimensions:
TROUBLESHOOTING
Due to the simplicity of the unit, very few problems should occur.
If any trouble should arise, the following steps may be taken:
Refer to the Parts List.
A. Check unit for external damage, look for evidence of
mishandling that may have damaged shafts, bearings,
or alignment.
B. If the nozzle body fails to rotate and no liquid passes:
1. Check for liquid pressure and volume at the unit.
2. Check strainer for filter blockage.
3. Remove nozzles and check for obstructions.
4. While nozzles are off, recheck for flow through
the nozzle body.
C. If the unit fails to rotate and sufficient liquid passes:
1. Check for freedom of rotation, by hand, in the vertical and
rotational axis.
2. If the unit is free, insert a solid motor bypass plug. The
motor bypass plug port is located in the top center of the
motor. The purpose of the plug is to divert the pressurized
fluid to the side drive holes of the motor, thus providing
more driving power to overcome any frictional build-up
that may occur after extended use. If the unit still does not
rotate, check for:
a. Contamination in the unit.
b. Wear of any one of the following parts:
the bushings, washers, and the rotor.
c. Galling and straightness of the shafts.
D. Replace all defective parts.
WARRANTY
For newly purchased units the warranty is 18 months from the
date of shipment or 12 months from the date of installation,
whichever occurs first. This warranty includes manufacturing
defects but does not cover the wear parts that include the
bushings. This warranty will be void if parts other than those
supplied by Spraying System Co. are used.
Model Inlet
Conn.
Overall Length
in. (mm)
Min. Tank Opening
in. (mm)
Net Weight
lbs. (kg)
75-2 Threaded 6.13 (156) 3.0 (76) 2.6 (1.2)
75SF-2 Sanitary Flange 7.13 (181) 2.9 (1.3)
75H-2 Threaded 6.25 (159) 3.0 (76) 2.6 (1.2)
75HSF-2 Sanitary Flange 7.25 (184) 2.9 (1.3)
75-4 Threaded 6.13 (156) 4.2 (107) 3.0 (1.4)
75SF-4 Sanitary Flange 7.13 (181) 3.3 (1.5)
75H-4 Threaded 6.25 (159) 4.2 (107) 3.0 (1.4)
75HSF-4 Sanitary Flange 7.25 (184) 3.3 (1.5)

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SERVICING
REPLACEMENT PARTS
When the machine requires replacement parts, only Spraying
Systems Co. recommended components should be used to
maintain proper machine operation and safety.
DISASSEMBLY
Be sure to use caution when handling the TankJet 75.
When holding, make sure the nozzles are tightly screwed
on the unit and then hold the unit from its nozzle not the
body. The nozzle hub will rotate freely from the main body and the
bevel gears can pinch skin and/or fingers. Refer to parts list at the
back of the manual.
1. Unscrew inlet cap (1) and remove motor (2) from body (4)
2. Unscrew cap (10) from elbow shaft (9)
3. Remove nozzle body (7) from elbow shaft (9)
4. Place elbow shaft in a soft vise (9) and unscrew rotor (3) and
vertical shaft (5)
5. Push out bushing (6) and washer (14) from
body (4)
6. Unscrew nozzles (12) from nozzle body (7)
7. Remove rings (11) from body and pull out bushings (8)
8. Remove snap ring (15) and pull off gear (16)
ASSEMBLY
Be sure to use caution when handling the TankJet 75. When
holding, make sure the nozzles are tightly screwed on the
unit and then hold the unit from its nozzle not the body.
The nozzle hub will rotate freely from the main body and the bevel
gears can pinch skin and/or fingers. Refer to Parts List section.
1. Place gear (16) over body (4) until pin engages location pin
(17) and install ring (15)
2. Press bushing and washer (6) and (14) into
body (4)
3. Place shaft (5) into the body and screw to elbow shaft (9) and
torque to 20 ft-lbs
4. Screw rotor (3) onto shaft (5)
5. Insert motor (2) in body (4)
6. Screw inlet cap (1) onto the body (4) and torque to 60 ft-lbs
7. Assemble bushings (8) into the nozzle body (7)
8. Assemble retaining rings (11) into the nozzle body (7)
9. Screw nozzles (12) into nozzle body (7) and torque to 15 ft-lbs
10. Assemble nozzle body (7) onto elbow shaft (9) and tighten
cap (10) to torque value of 20 in-lbs

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TANKJET®75 PARTS LIST

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TANKJET®75H PARTS LIST

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TANKJET®75 & 75H DIMENSIONS
TANKJET 75-4TANKJET®75-2
TANKJET 75H-2 TANKJET 75H-4
MIN. TANK OPENING
ON PIPE CENTERLINE CLEARANCE
THIS PRINT IS AND CONTAINS PROPRIETARY INFORMATION OWNED
EXCLUSIVELY BY SELLERS CLEANING SYSTEMS AND CLOUD TANK COMPANY.
THIS RESTRICTION INCLUDES, BUT IS NOT LIMITED TO, THE CONDITIONTHAT
THIS PRINT WILL ONLY BE USED AS A RECORD OR TO IDENTIFY OR INSPECT
PARTS OR FOR OTHER INFORMATION PURPOSES, AND WILL NOT BE USED TO
MANUFACTURE OR PROCURE THE MANUFACTURE OF THE PARTS SHOWN
IN THIS PRINT BY ANY OTHER SOURCE THAN SELLERS CLEANING SYSTEMS
AND CLOUD TANK COMPANY.
MIN. TANK OPENING
Ø3.00 1.25 in.
(76 mm)
1.25 in. (32 mm)
Wrench Flats
.75-14 NPT
UNLESS OTHERWISE SPECIFIED:
ALL DIMENSIONS GIVEN IN INCHES.
DO NOT SCALE DRAWING, WORK TO DIMENSIONS.
TOLERANCES
FRAC. .XXX DEC. .XX DEC. ANG. CONCENTRICITY SURFACE FINISH
.005 T.I.R..010 3.005.010 125 OR BETTER
ASSEMBLY,DRILL, PUNCH, & COMMERCIAL STOCK
SIZES NOT INCLUDED IN THE ABOVE TOLERANCES.
REMOVE ALL BURRS
ENGINEER: AUTHOR: CHECKED BY:
DWG. NO.
DATE: SHT: SIZE:
1:1
WARNERTY
TJ75H-2
3/23/2018 B
THIRD ANGLE
D
E
S
C
TJ75H-2 TankJet
This drawing is the sole and exclusive property of Spraying Systems Co. This license is for use only by the Licensee and only in connection with an accompanying
request for proposal or purchase order. This drawing is not to be reproduced, copied, distributed, displayed or otherwise disposed of, directly or indirectly by the
Licensee, except upon the express consent of Spraying Systems Co. The use of this drawing, in whole or in part, for any other purpose is strictly prohibited.
F
O
R
FT. PER 100 LB. PER 100 SCALE:
M
A
T
L
F
I
N
Spraying Systems Co.
Wheaton, Il. 60187-7900
R
TJ75H-2 TankJet
ECO No.
PROJECT No.
OF
6.125
2.000
2.854
MIN. TANK OPENING
Ø2.854 (73 mm)
UNLESS OTHERWISE SPECIFIED:
ALL DIMENSIONS GIVEN IN INCHES.
DO NOT SCALE DRAWING, WORK TO DIMENSIONS.
TOLERANCES
FRAC. .XXX DEC. .XX DEC. ANG. CONCENTRICITY SURFACE FINISH
.005 T.I.R..010 3.005.010 125 OR BETTER
ASSEMBLY,DRILL, PUNCH, & COMMERCIAL S TOCK
SIZES NOT INCLUDED IN TH E ABOVE TOLERANCES.
REMOVE ALL BURRS
ENGINEER: AUTHOR: CHECKED BY:
DWG. NO.
DATE: SHT: SIZE:
1:1
WARNERTY
TJ75H-2
3/23/2018 B
THIRD ANGLE
D
E
S
C
TJ75H-2 TankJet
This drawing is the sole and exclusive property of Spraying Systems Co. This license is for use only by the Licensee and only in connection with an accompanying
request for proposal or purchase order. This drawing is not to be reproduced, copied, distributed, displayed or otherwise disposed of, directly or indirectly by the
Licensee, except upon the express consent of Spraying Systems Co. The use of this drawing, in whole or in part, for any other purpose is strictly prohibited.
F
O
R
FT. PER 100 LB. PER 100 SCALE:
M
A
T
L
F
I
N
Spraying Systems Co.
Wheaton, Il. 60187-7900
R
TJ75H-2 TankJet
ECO No.
PROJECT No.
OF
6.125
2.000
2.854
Ø2.0
(51 mm)
6.125
(156 mm)
UNLESS OTHERWISE SPECIFIED:
ALL DIMENSIONS GIVEN IN INCHES.
DO NOT SCALE DRAWING, WORK TO DIMENSIONS.
TOLERANCES
FRAC. .XXX DEC. .XX DEC. ANG. CONCENTRICITY SURFACE FINISH
.005 T.I.R..010 3.005.010 125 OR BETTER
ASSEMBLY,DRILL, PUNCH, & COMMERC IAL STOCK
SIZES NOT INCLUDED IN TH E ABOVE TOLERANCES.
REMOVE ALL BURRS
ENGINEER: AUTHOR: CHECKED BY:
DWG. NO.
DATE: SHT: SIZE:
1:1
WARNERTY
TJ75H-4-90
3/23/2018 B
THIRD ANGLE
D
E
S
C
TJ75H-4-90 TankJet
This drawing is the sole and exclusive property of Spraying Systems Co. This license is for use only by the Licensee and only in connection with an accompanying
request for proposal or purchase order. This drawing is not to be reproduced, copied, distributed, displayed or otherwise disposed of, directly or indirectly by the
Licensee, except upon the express consent of Spraying Systems Co. The use of this drawing, in whole or in part, for any other purpose is strictly prohibited.
F
O
R
FT. PER 100 LB. PER 100 SCALE:
M
A
T
L
F
I
N
Spraying Systems Co.
Wheaton, Il. 60187-7900
R
TJ75H-4-90 TankJet
ECO No.
PROJECT No.
OF
6.125
2.000
4.57
Ø2.0
(51 mm)
6.125
(156 mm)
Ø4.25
(108 mm) Ø5.03
(128 mm)
On Center Min.
Ø4.57
(116 mm)
THIS PRINT IS AND CONTAINS PROPRIETARY INFORMATION OWNED
EXCLUSIVELY BY SELLERS CLEANING SYSTEMS AND CLOUD TANK COMPANY.
THIS RESTRICTION INCLUDES, BUT IS NOT LIMITED TO, THE CONDITION THAT
THIS PRINT WILL ONLY BE USED AS A RECORD OR TO IDENTIFY OR INSPECT
PARTS OR FOR OTHER INFORMATION PURPOSES, AND WILL NOT BE USEDTO
MANUFACTURE OR PROCURE THE MANUFACTURE OF THE PARTS SHOWN
IN THIS PRINT BY ANY OTHER SOURCE THAN SELLERS CLEANING SYSTEMS
AND CLOUD TANK COMPANY.
Spraying Systems Co.
c
DESCRIPTION:
REVISION NO.
REFERENCE:
SHEET:
Data Sheet No.
TJ75-90
Spray Nozzles and Accessories
P.O. Box 7900 - Wheaton, IL 60189-7900
DWG SIZE:
A
TJ75-1861 TankJet®
Clearance Openings
1 OF 1
n 4.38 Off
Center Min.
3.78
Approx.
n 4.73 On
Center Min.
L
Ø1.97 in.
(50 mm)
6.13 in.
(156 mm)
Ø1.97 in.
(50 mm)
ON PIPE CENTERLINE CLEARANCE
Spraying Systems Co.
c
DESCRIPTION:
REVISION NO.
REFERENCE:
SHEET:
Data Sheet No.
R
DWG SIZE:A
TJ75-1861 TankJet®
Clearence Openings
1 OF 1
n4.25 MIN.
OPENING
2.50
1.25
MIN. TANK OPENING
Ø4.25 in. (108 mm)
6.13 in.
(156 mm)
Spraying Systems Co.
c
DESCRIPTION:
REVISION NO.
REFERENCE:
SHEET:
Data Sheet No.
TJ75-90
Spray Nozzles and Accessories
P.O. Box 7900 - Wheaton, IL 60189-7900
DWG SIZE:A
TJ75-1861 TankJet®
Clearance Openings
1 OF 1
n 4.38 Off
Center Min.
3.78
Approx.
n
4.73 On
Center Min.
L
Ø4.73 in.
(120 mm)
On Center Min.
3.78 in.
(96 mm)
Approx.
Ø4.38 in.
(111 mm)

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EC DECLARATION OF INCORPORATION
We, Spraying Systems Co.®
North Avenue and Schmale Road, P.O. Box 7900,
Wheaton, IL 60187-7901
Tel: 1.800.95.SPRAY Intl. Tel: [phone]
Fax: 1.888.95.SPRAY Intl. Fax: [phone]
Visit our Website at http://www.spray.com for local representatives
in accordance with the following directive(s):
2006/42/EC The machinery directive
hereby declare that:
Equipment Tank Cleaning Devices, Fluid driven
Model number TankJet®80, TankJet®75, TankJet®65
is in conformity with the applicable requirements of the following documents:
I hereby declare that the equipment named above has been designed to comply with the relevant sections of the above referenced
specications. The unit complies with all applicable Essential Requirements of the Directives.
Signed by:
Robert J. Adams, P.E.
Director of Engineering-Industrial Division
Spraying Systems Co.
12/7/2020
Wheaton, Illinois, USA
Ref. no. Title Edition/Date
EN ISO 4413 Hydraulic fluid power — General rules and safety
requirements for systems and their components
2010
EN 12100 Safety of machinery – General principles for design
Risk assessment and risk reduction
2010
BS EN ISO 14121-1 Safety of machinery – Risk assessment Part 1: Principles 2007
ASME- B31.1 ASME Code for Pressure Piping 2020

MI-TJ75 & TJ75H | 1/22/2021 | © 2021 Spraying Systems Co.
P.O. Box 7900, Wheaton, IL 60187-7901 USA
Tel: 1.800.95.SPRAY Intl. Tel: [phone]
Fax: 1.888.95.SPRAY Intl. Fax: [phone]
Email: [e-mail]
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