Spraying Systems AA090AG Series User manual

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OWNER’S MANUAL
MI-AA090AG
AA090AGSERIES
AIRMOTOR‐DRIVENTANKWASHER

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Spraying Systems Co.®
Experts in Spray Technology
a

AA090AGSeriesAirMotor‐DrivenTankWasher08/15/2011
2
TABLEOFCONTENTS
FORWARD .........................................................................................................................................3
INTRODUCTION ..................................................................................................................................3
DATA SHEETS
DS 090AG – Air motor driven tank washer features and ordering ..............................................4
DS 090AG-1 – Tank washer dimensional data and flow rate data...............................................5
DS 46340 – Air motor driven tank washer dimensional data and flow rate data .......................... 6
SAFETY PRECAUTIONS....................................................................................................................... 7
INSTALLATION
Connections .................................................................................................................................7
Mounting.......................................................................................................................................7
Liquid iInlet connection.................................................................................................................8
Mechanical clearances.................................................................................................................8
Grounding.....................................................................................................................................8
High impact sprays.......................................................................................................................8
Air motor lubrication .....................................................................................................................9
Automatic lurication ......................................................................................................................9
OPERATION ......................................................................................................................................9
MAINTENANCE
Removal / Replacement of spray nozzles ................................................................................. 10
Removal / Replacement of nozzle hub bushings .......................................................................10
Removal of 46340 air motor drive ..............................................................................................10
Removal / Replacement of air motor drive coupling................................................................... 10
Diassembly of air motor drive unit ..............................................................................................11
Reassembly of air motor drive unit.............................................................................................11
Replacement of 46340 air motor drive ....................................................................................... 11
PARTS LISTS
PL 090AG – Air motor driven tank washer ................................................................................. 12
PL 46340 – Air motor drive assembly ........................................................................................13
PL 21030 – Lubricator assembly ...............................................................................................14
WARRANTY......................................................................................................................................15
MAINTENANCE RECORD .................................................................................................................. 15
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AA090AGSeriesAirMotor‐DrivenTankWasher08/15/2011
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IMPORTANT: PLEASE READ ALL INSTRUCTIONS BEFORE INSTALLING OR OPERATING UNIT.
SAVE FOR FUTURE REFERENCE
PROPRIETARY NOTICE
THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF
SPRAYING SYSTEM CO.
REPRODUCTION IN WHOLE OR PART IS PROHIBITED WITHOUT PRIOR CONSENT OF
SPRAYING SYSTEMS CO.
FORWARD
The equipment and/or parts described in this document were manufactured and assembled with
quality and high reliability, which have become synonymous with the name Spraying Systems Co.
The description and specifications contained herein were effective on the revision date of this MI.
Spraying Systems Co. reserves the right to alter or modify any unit specification on Spraying
Systems Co. product without notice or obligation.
INTRODUCTION
The AA090AG Rotary Tank Washer is designed for high pressure (500 psi/35 bar MAX) washing of
tanks up to a recommended maximum diameter of 8 feet (2.4 m) with heated (200F/93C MAX) or
unheated solutions at flow rates up to 7.3 gallons per minute (28 l/min).
Tanks over 8 feet (2.4 m) in diameter may be cleaned adequately depending on the maximum tank
dimension, cleaning solutions being used, temperatures, spray pressures, flow rates and the
material being cleaned from the tank. For larger tanks, the 190 and 290 Series Rotary Tank
Washers are also suggested.
The AA090AG Rotary Tank Washer may be used with plain water or with a variety of chemicals
(compatible with 316SS). However, if chemicals are used, the unit should be flushed with clean
water at the end of the cycle and before the unit is stored away. A liquid line strainer before the unit
is recommended to remove large particles, which may damage unit.
IMPORTANT: High impact sprays may cause severe injury. The liquid pressure to the tank
washer should never be turned on while the unit is outside the tank.
.
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AA090AGSeriesAirMotor‐DrivenTankWasher08/15/2011
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DATASHEETS
NOTE: CERTAIN ATMOSPHERES WITHIN THE TANK BEING CLEANED COULD BECOME
EXPLOSIVE, SUCH AS DUST PARTICLES IN A FLOUR SILO, OR FUMES IN PAINT MIXING TANKS. FOR THIS REASON, THE FOLLOWING SAFETY PRECAUTIONS SHOULD BE OBSERVED.
•
14 "
{355.6 mm)
APPRO X.
AIR MOTOR
ASSEMBLY
AIR INLET CONN.
1/4" NPT {M)
OR 1/ 4" BSPT ( M)
THE AA090AG-- AIR MOTOR-DRIVEN TANK WASHER FITS INTO A 2.3" {59 mm) DIA. OPENING.
THIS MAKES
IT ID EAL FOR CLEANING DRUMS, TANKS, REACTORS AND OTHER PROCESS VESSELS.
MULT
I- A XI S ROTATION or THE SOLID STREAM NOZZLES, PROVIDES COMPLETE INTERNAL COVERAGE
or THE ENTIRE CONTAINER. ITS MATERIALS or CONSTRUCTION ENABLE IT TO BE USED WITH ALL
TYPES
or CLEANING SOLUTIONS AND AGENTS.
FEATURES:
NOTE: LUBRICATOR ASSEMBLY {SUPPLIED
WITH UNIT) IS REQUIRED FOR
• ms THROUGH A 2.3 " (59 mm} DIA. OPENING.
AIR SUPPLY LINE.
LIQUID INLET CONN.
1" NPT
(r) or 1" BSPT (r)
• CAN BE PERMANENTLY INSTALLED OR USED AS A PORTABLE UNIT.
•
MULTI-A XIS ROTATION PROVIDES FULL COVERAGE or
INTERNAL TANK SURFACES.
• MOTORIZED
DRIVE IS MOUNTED OUTSIDE or THE TANK.
• ROTATIONAL SPEED
or THE NOZZLE TURRET IS INDEPENDENT or THE
CLEANING LIQUID PRESSURE AND FLOW .
•
FOR TANK DIAMETERS UP TO APPROXIMATELY 8 FT. (2 .4 m }.
• FOR SPECIFICATIONS AND ADDITIONAL INFORMATION, SEE DATA SHEET
090AG-1 AND CATALOG 15.
• MA XIMUM PRESSURE 500 PSI (35 bar)
~ ~ MOUNTING FLANGE
~ ~ ) {SEE DATA SHEET 190AG-1}
HOW TO ORDER EXAMPLE:
I
I
EXTENSION I
LENGTH I
I
I
I
I
I
--
-----1__
// "
I '---.
I GEAR GUARD
2"
(51 mm)
© S pra ying Sys tem, Co.
- J--------,
/ \
/ I
/ ROTATING HOUSING
I
I
I
I
I
I
I
I
I
t::>-ROTATING NOZZLE TURRET
~
WITH HARDENED STAINLESS
STEEL NOZZLES
2.3" (59 mm)
AA:3 090AG- :: + -.,:.;(J(J(J::
l l
-----C SPECIFY NOZZLE SIZE & MATERIAL
(SEE D.S.
090AG -1 )
SPECIFY EXTENSION LENGTH
ADD "8" TO THE PART NO. FOR
FOR
BSPT CONNECTIONS
DESCRIPTION:
No . AA090AG-- & No . AAB090AG--
AIR MOTOR-DRIVEN
TANK WASHER
~ se~~~s~~~!£o:
P. O. Box 7900 • Wheaton, II . 80187-7901
Rev . No. 2 Data
Sheet No.
090AG
Ref. SHEET
OF

AA090AGSeriesAirMotor‐DrivenTankWasher08/15/2011
5
•
9/32 " {7.1
1/2"
(12.7 mm)
1" NPT (BSPT) INLET
5" (127 mm) DIA.
I- BOLT CIRCLE
120°
TYPICAL
MOTOR END VIEW OF INLET BODY MOUNTING FLANGE
SPECIFICATIONS
e WETTED PARTS ARE TEFLON, DELRIN AND TYPE 316 STAINLESS STEEL.
e MAXIMUM PRESSURE - 500 PSI (35 bar) .
e MAXIMUM RECOMMENDED FLOW - 7.3 GPM (27 .6 I/min) .
e MAXIMUM LIQUID TEMPERATURE - 200° F (93° C).
e SPRAY HEAD FITS THROUGH A 2. 3" (59 mm) DIA . OPENING .
© Spraying Systems Co . 2000
AIR MOTOR DAT A
AIR
PRESSURE
APPROX . AIR
1 COMPLETE
AT MOTOR
SPEED CONSUMPTION
CYCLE (MIN.)**
PSI bar
RPM*
SCFM
I/sec.
5 0.34 3.2 1.4 0.7 10
7 0. 48 6.0 2.0 0.9 5.5
10
0.68 8.2 3.1 1.5
4.0
* ASSUMING EXHAUST
FILTER IS CLEAN.
** 31 REVOLUTIONS ARE REQUIRED FOR 1 COMPLETE CYCLE.
FLOW RATE DATA U.S. UNITS
-
AVG. TOTAL FLOW OF 2 NOZZLES (EQUAL CAPACITY)
GALLONS
PER MINUTE
NOZZLE INLET PRESSURE (PSI)
SIZE
100 200 300 400 500
WOODS
1.5 2.0 2.4 2.8 3.2
W0010
2.7 3.7 4.5 5.1 5.8
W0014 3.5 4.7 5.8 6.6 7.3
METRIC UNITS
AVG . TOTAL FLOW OF 2 NOZZLES (EQUAL CAPACITY)
LITERS PER MINUTE
NOZZLE INLET PRESSURE (bar)
SIZE 7
15 20 30 35
WOODS
5.7 7.6 9.1 10.6 12 .1
W0010
10.2 14.0 17.0 19.3
22
W0014
13.2 17.8 22 25 28
NOTE: FLOW RATES TABULATED ABOVE INCLUDE EFFECT
OF PRESSURE DROP THROUGH UNIT.
DESCRIPTION:
SPECIFICATIONS FOR
No. AA090AG-- & No. AAB090AG--
AIR MOTOR-DRIVEN
TANK WASHER
i"9tSprayingSystemsCo:
't!J/ Spray Nozzles and Accessories
P.O. Box 7900 -Wheaton, II. 60187-7901
Rev. No. 2 Date
Sheet No .
090AG-1
Ref. SHEET OF

AA090AGSeriesAirMotor‐DrivenTankWasher08/15/2011
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•
11$3 41 /64"
AIR MOTOR
REQUIRES SAE #1 O [92.6 mm] [
AUTOMOTIVE ENGINE APPROX
AIR MUFFLER
OIL
FOR LUBRICATION
(SEE DS21
030) ---r-------+-+-----.--.
9 31/64"
[241 mm]
APPROX.
090/190 TANK ASHER
ADAPTER
INLET BODY
FOR 090 OR 190
AIR
AIR
PRESSURE
AT MOTOR
CONSUMPTION
PSI bar SCFM
I/min
5 0.34 1.4 39.6
7 0.48 2.0 56.6
10 0.68 3.1 87.7
APPROX
SPEED
RPM
3.2
6.0
8.2
AIR INLET CONN.
1/4" NPT (M)
GEAR REDUCER
PERMANENTLY LUBRICATED
APPROX TIME
FOR
ONE COMPLETE
CYCLE IN MINUTES
090 190
10 11
5.5 6.0
4.0 5.0
PARTS LIST
PL46340
APPROX. WEIGHT
6.25 lbs [2.8 kg]
REVOLUTIONS
REQUIRED FOR 1
COMPLETE CYCLE
090 190
31 35
SEE DATASHEET 46340-290 FOR PERFORMANCE DATA OF THIS MOTOR ON A 290 TANKWASHER.
DESCRIPTION:
No. 46340- _ _ _ AIR DRIVEN
MOTOR ASSEMBLY
FOR
090 OR 190
AIR MOTOR-DRIVEN
TANK WASHERS
© Spraying Systems Co •
SprayingSystems co:
Rev. No. 5
Ref.
Spray Nozzles and Accessories
P.O. Box 7900 -Wheaton, II. 60187-7901
Data Sheet
No.
48340
SHEET OF

AA090AGSeriesAirMotor‐DrivenTankWasher08/15/2011
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SAFETYPRECAUTIONS
YOURSAFETYANDTHESAFETYOFOTHERSISEXTREMELYIMPORTANT.
WE HAVE PROVIDED IMPORTANT SAFETY MESSAGES IN THIS MANUAL FOR YOUR
PRODUCT. ALWAYS READ AND OBEY ALL SAFETY MESSAGES.
THIS IS THE SAFETY ALERT SYMBOL. THIS SYMBOL ALERTS YOU TO HAZARDS
THAT CAN KILL OR HARM YOU AS WELL AS OTHERS. THE SAFETY ALERT
SYMBOL AND THE WORDS “DANGER” AND “WARNING” WILL PRECEDE ALL
SAFETY MESSAGES. READ THE FOLLOWING WORDS AND WHAT THEY SIGNIFY:
DANGER
YOU MAY BE KILLED OR SERIOUSLY INJURED IF YOU DON’T FOLLOW THESE
INSTRUCTIONS.
WARNING
YOU MAY BE SERIOUSLY INJURED IF YOU DON’T FOLLOW THESE INSTRUCTIONS.
ALL SAFETY MESSAGES WILL IDENTIFY THE HAZARD, TELL YOU HOW TO REDUCE THE
CHANCE OF INJURY AND TELL YOU WHAT CAN HAPPEN IF THE SAFETY INSTRUCTIONS
ARE NOT FOLLOWED.
INSTALLATION
Qualified personnel must perform all work required to assemble, install, operate, maintain and
repair this equipment. Improper installation and operation can result in severe personal injury
and/or damage to property. Correct installation is your responsibility.
WARNING
Install proper guards as needed. Follow basic lifting guides when transporting or handling this
product. Failure to follow this instruction can result in back injury, burns or other serious injury.
CONNECTIONS
Please refer to datasheet 090AG during installation. Connect the air muffler (shipped loose) to the
air motor exhaust connection. The exhaust connection is the threaded connection on the left as
you face the motor openings. Connect the lubricator sub-assembly to the air inlet connection of the
air motor. The inlet connection is the threaded connection on the right as you face the motor
openings. Attach a compressed air line to the quick connect fitting of the pressure regulator and
verify that the nozzle hub rotates clockwise when viewed from the nozzle hub end by applying air
pressure to the motor. Connect the liquid line to the inlet connection of the liquid inlet body.
MOUNTING
Bolt or clamp the unit to the tank to be cleaned as dictated by the mounting flange provided.
Adjustable flanges allow easy positioning of the tank wash unit to various spray depths for
maximum cleaning effectiveness.
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AA090AGSeriesAirMotor‐DrivenTankWasher08/15/2011
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LIQUID INLET CONNECTION
Proper installation requires liquid supply line (pipe, hose, etc.) meet or exceed maximum working
pressure. Use of PTFE Pipe Tape or other appropriate sealant compatible with your process fluids
is highly recommended for leak free connections.
DANGER
Failure to install the tank washer with insufficient connections could result in leaks and/or
explosion. If you do not follow these instructions, you may be killed or seriously injured.
MECHANICAL CLEARANCES
Proper installation requires that sufficient clearance be maintained between the rotary housing and
nozzles of the tank wash unit and any internal baffles or the walls of the tank being cleaned.
DANGER
It is your responsibility to ensure that there is no possibility of the moving parts coming in contact
with fixed objects. Failure to install the tank washer with sufficient clearances could result in the
generation of sparks with a resultant explosion or fire. If you do not follow these instructions, you
may be killed or seriously injured.
GROUNDING
A ground screw is provided on the Liquid Inlet Body marked with a ground symbol. A ground wire
should be clamped under the screw head and connected to earth ground via an approved
grounding method. Likewise, a ground wire should be affixed to the tank and terminated at an
earth ground.
DANGER
It is not sufficient to ground only the tank washer or the tank itself because the electrical continuity
between the tank wash unit and tank cannot be guaranteed. A separate ground connection from
both the tank wash unit and the tank itself should be made. Failure to follow this instruction can
result in buildup of static charge between the tank and the tank washer parts which could cause a
sudden discharge of current with a resultant explosion or fire.
YOU MAY BE KILLED OR SERIOUSLY INJURED IF YOU DO NOT FOLLOW THESE
INSTRUCTIONS.
HIGH IMPACT SPRAYS
This tank washer may be equipped with solid stream nozzles which concentrate the flow energy
into a small area for maximum impact and cleaning efficiency. Operation at high pressure
increases their effectiveness but also creates a hazard if the proper precautions are not followed.
WARNING
INJURY HAZARD FROM HIGH IMPACT SPRAYS.
High impact sprays can cause severe injury. The liquid pressure to the tank washer should never
be turned on while the unit is outside the tank. Failure to follow this instruction can result in
fluid penetration through clothing and into the human skin causing severe injury, possibly
resulting in amputation or death. If any part of the body comes in contact with the spray stream,
immediately consult a physician.
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AA090AGSeriesAirMotor‐DrivenTankWasher08/15/2011
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AIR MOTOR LUBRICATION
Use DETERGENT SAE #10 automotive engine oil. Consult with your local supplier of lubricants or
contact your local Spraying Systems Co. sales office.
AUTOMATIC LUBRICATION
Inline air lubricator should be adjusted to feed 1 drop of oil per minute. Do not over-feed oil as
contamination of exhaust air may result.
NOTE: THE AIR SOURCE MUST BE WATER-FREE AND PROPERLY LUBRICATED TO
PREVENT RUST AND EXCESSIVE FRICTION FROM WEARING OUT THE MOTOR
PREMATURELY. IF THE AIR MOTOR IS TAKEN CARE OF PROPERLY IT SHOULD LAST
MANY CLEANING CYCLES BEFORE REPAIR OR REPLACEMENT IS NECESSARY.
OPERATION
IT IS YOUR RESPONSIBLY TO OPERATE THIS PRODUCT AT RECOMMENDED SPEEDS,
LOADS AND TEMPERATURES.
Run the unit within the specified pressures and flow rates for the liquid and air motor to ensure
safety. To maintain proper operations do not run the unit dry, always keep liquid flow on before
stopping the air motor.
WARNING
Do not use combustible gases to drive the air motor. Sound level from motor may exceed
85db(A). Check compatibility of service fluid with materials used to construct this product. Use a
pressure gauge to monitor liquid pressure (see 090AG-1 for flow rate data). Ensure that the
pumping system has monitor controls and emergency shut off system in case of pressure spike
which can cause harm to this product. Failure to follow this instruction can result in burns, eye
injury or other serious injury.
DANGER
Spraying Systems Co. strongly recommends the use of appropriate safety equipment when
working with potentially hazardous chemicals. See your chemical’s MSDS sheet for all safety
measures relating to your chemical.
This equipment includes but is not limited to:
Protective hat
Safety glasses or face shield
Chemical-resistant gloves and apron
Long sleeve shirt and long pants
Always remember to carefully read the chemical manufacturer’s label and follow all directions.
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AA090AGSeriesAirMotor‐DrivenTankWasher08/15/2011
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MAINTENANCEINFORMATION
IMPORTANT: IT IS YOUR RESPONSIBILITY TO REGULARLY INSPECT AND MAKE
NECESSARY REPAIRS TO THIS PRODUCT IN ORDER TO MAINTAIN PROPER OPERATION.
IT IS RECOMMENDED THAT THE BUSHINGS AND SEALS BE INSPECTED EVERY 1000
HOURS OF OPERATION OR SOONER IF EXCESSIVE LEAKAGE OF THE SEALS OCCURS.
REMOVAL AND REPLACEMENT OF SPRAY NOZZLES (ITEM 19 ON PARTS LIST DRAWING PL 090AG)
Make sure the unit is completely disconnected from the air source before attempting to service nozzles.
1. Unscrew spray nozzles (19) from pinion shaft (18) and inspect for plugging and wear.
2. If a nozzle is plugged or partially plugged, clean out the orifice and inlet area with a wooden toothpick or
other relatively soft probe. Screwdrivers, wire or other hard metal items should not be used since they may
scratch and severely damage the orifice.
A. If the nozzles need replacement, obtain new nozzles.
3. Replace spray nozzles (19) in pinion shaft (18) by tightly screwing them in.
REMOVAL AND REPLACEMENT OF NOZZLE PINION BUSHINGS (ITEM 16 ON PARTS LIST PL 090AG)
1. Remove guard (21) by removing hex head cap screw (23) and shake-proof washer (22).
2. Unscrew pinion guard (14) and slide pinion gear (15) off of woodruff key (17). Remove woodruff key (17).
3. Carefully remove pinion shaft (18). A slight twist motion will help in removal.
4. Push out the old pinion bushings (16) and clean, and inspect yoke (13) seating surfaces.
5. Install new pinion bushings (16) until they seat fully against the yoke (13).
6. Clean and inspect the pinion shaft (18) and slide through the pinion bushings (16). A suitable lubricant on
the leading edge will help in installation.
7. Install the woodruff key (17) and pinion gear (15). The pinion shaft (18) may need to be rotated slightly to
allow proper meshing of pinion gear (15) and gear (12).
8. Seat pinion gear (15) fully against pinion bushing (16) and thread pinion guard (14) onto pinion shaft (18),
tighten to 17 ft/lbs.
9. Re-install guard (21) and tighten hex head cap screw (23) and shake-proof washer (22).
REMOVAL OF #46340 AIR MOTOR DRIVE (SEE PARTS LIST DRAWING PL 46340)
1. First make sure the unit is completely disconnected from the air source.
2. Using a 4 mm Allen Wrench, unscrew and remove both 5 mm socket head cap screws (1) and respective
spring washers (2).
3. You should now be able to lift the air motor drive completely off the 190 inlet body casting.
REMOVAL/REPLACEMENT OF AIR MOTOR DRIVE COUPLING (ITEM 8 ON PARTS LIST PL 46340)
1. If it is necessary to remove the coupling (5) from the gear motor sub-assembly (11) shaft, tap the coupling
with a rubber or plastic mallet until it releases from the shaft.
2. To reassemble, align the keyway on the coupling (5) with the key (6) on the gear motor sub-assembly (11)
shaft and lightly tap the coupling (5) until it bottoms on the shaft.
NOTE: The coupling (5) on the gear motor sub-assembly (11) shaft has a press fit so the coupling (5) does
not inadvertently come apart during removal or installation of the gear motor sub-assembly.
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AA090AGSeriesAirMotor‐DrivenTankWasher08/15/2011
11
DISASSEMBLY OF THE UNIT (SEE PARTS LIST PL 090AG)(REPAIR KIT #AB090-KIT)
1. If it has not already been done, the air motor sub-assembly should be removed as described in the removal
of #46340 air motor drive section above.
2. Next, tap out the groove pin (5) and inspect hole in shaft (6). Remove any burrs and sharp edges.
3. Unscrew the upper shaft seal body sub-assembly (3) and slide off the shaft (6).
4. Inspect the o-ring and bushing inside the upper shaft seal body sub-assembly (3). If damaged or worn,
replace with new sub-assemblies.
5. Using a 15/16” using a 15/16” open-end wrench across the flats of the gear (12), loosen the entire assembly
from the extension tube (7). Be careful not to damage gear teeth.
6. Remove shaft (6) by loosening shaft nut (8) and unscrewing the shaft (6) from the yoke (13). These are left
hand threads.
7. Do not move shaft nut (8) more than necessary as this serves as an indicator during reassembly.
8. When shaft (6) is removed, loosen yoke nut (9) by holding collar (10). Remove yoke nut (9) and collar (10).
This will allow replacement of thrust washer (11).
9. Replace collar (10) until it contacts thrust washer (11). Do not over-tighten.
10. Hold collar (10) and tighten yoke nut (9) against collar (10) torque to 20 ft/lbs. Thread shaft (6) back into
yoke (13) until shaft nut (8) contacts top of yoke (13).
REASSEMBLY OF THE UNIT (SEE PARTS LIST PL 090AG)
1. Tighten the shaft (6) against yoke (13). Remember these are left hand threads.
2. Apply lubricant oil* to the end of the shaft (6) and insert into the extension tube (7).
3. Align shaft (6) and start it into upper bushing retainer sub-assembly (3).
4. Thread gear (12) into extension tube (7). This will push assembly through upper bushing retainer sub-
assembly (3). Tighten gear (12) into extension tube (7) to 20 ft/lbs.
5. Replace groove pin (5) and air motor assembly (1). Refer to the previous section titled replacement of
#46340 air motor drive.
6. Be sure to align slot in air motor assembly with groove pin (5). If groove pin (5) is not contacting slot or motor
cannot be seated properly due to interference, then the shaft is either threaded into the yoke (13) too far or
not enough. This is why, during disassembly, care should be taken when loosening the shaft nut (8).
USE APPROPRIATE LUBRICANT IF UNIT IS USED IN FOOD OR PHARMACEUTICAL APPLICATIONS.
REPLACEMENT OF #46340 AIR MOTOR DRIVE (SEE PARTS LIST DRAWING PL 46340)
1. If it is not already attached, align the keyway on the coupling (5) with the key (6) on the gear motor sub-
assembly (11) shaft and lightly tap the coupling (5) until it bottoms on the shaft.
2. Insert the coupling (5) through the hole in the top of the 190 inlet casting.
3. The slot on the coupling (5) should be aligned and indexed over the groove pin and drive shaft on the 190
assembly.
4. The air motor drive assembly can now be rotated until the through holes on the inlet casting align with the m5
female threaded inlet holes on the air motor drive assembly.
5. Using a 4 mm hex Allen Wrench, secure the gear motor sub-assembly (11) to the inlet casting using two m5
bolts (1) and spring lock washers(2). Before re-installing in a tank, connect an air line to the air motor
drive to make sure the unit works properly.
•

AA090AGSeriesAirMotor‐DrivenTankWasher08/15/2011
12
PARTLISTS
•
*
*
*
*
*
*
*
ITEM
PART NO . DESCRIPTION
1
46340-090 Air Motor Drive Assembly
3
18330-31 6EPR
Upper Shaft Saal Body Sub-Assembly , Stainless Staal, Type 316 &
Ethylene Propylene Rubber
2
CP7717-2-124-VI
0-Rlng, Vllon4P
2A CP7717-2-214-VI 0-Rlng, V1to,,GD
38845-316SS
Liquid Inlet Body-Mounting Plata Sub-Assembly,
4 Typo
316 Stainless Steel (1 • N. P.T. Conn.)
B38845-316SS
Liquid Inlet Body-Mounting Plate Sub-Assembly,
Type 316 Stainless Steel (1 • B.S .P.T. Conn.)
5 CP19109-SS Groove Pin, Stainless Staal
6
CP38827- _ -316SS
Shaft, Type 316 Stain. Stael (For AA090AG-_, AAB090AG-_)
7
CP19098- -316SS
Extension Tube, Tv0e 316 Stain. Steel (For AA090AG- , AAB090AG-
8 CP38828-316SS
Shaft Nut, Type 316 Stainless Steel
9 CP38830-316SS Yoke Nut, Type 316 Stainless Steel
10 CP38831-316SS Collar, Type 316 Stainless Steel
11
C38832-DEL Thrust Washer, Dalrln
12
38846 Gear & Yoko Bushing Sub-Assembly
13 CP38829-316SS Yoke, Type 316 Stainless StHI
14 CP38835-316SS Pinion Guard, Type 316 Stainless Steel
15 CP38837-316SS Pinion Gear, Type
316 Stainless Steel
16 CP38841-CGRTEF Pinion Bushi
ng, Carbon Graphite FIiied TEFLON (2 Req'd)
17 CP38836-303SS
Woodruff Key , Type 303 Stainless Staal
18 CP38840-316SS Pinion
Shaft, Type 316 Stainless Steel
19
w••
Nozzle, Type 416 Hardened Stainless Steel (2 Raq'd)
20 CP38838-316SS Plug, Typo 31 6 Stainless Stool
21
CP38842-316SS Guard, Type 316 Stainless Steel
22 CP1 3993-30255
Shakeproof Washer, Type 302 Stainless Steel
23 CP1 9278-1 -SS
Hex. Head Cap Screw, Stainless Stael
24 CP38826-316SS Sub-Assembly (Includes Items 12 Thru 26)
25 CP58326-NY Gasket, Nylon
26
CP55000-3-1 ZP
Groundln~rew, Steel, Zinc Plated
No. AA090AG- +
.. , Air Motor -Driven Tank Washer (with Shaft & Extension Length)
No . AAB090AG- +•• , Air Motor-Driven Tank Wosher (with Shaft & Extension Length)
•• Specify Spray Nozzle Size Required. (SEE D.S. 090AG-1)
• MQIE: SEE TORQUE REQUIREMENTS
TORQUE REQUIREMENTS LOCTITE
ADHESIVE
ITEM FT LB TORQUE IN LB TORQUE TYPE USED
NO.
±10%
±10%
3
50 FT-LBS
600 IN-LBS
242
12
50 FT-LBS
600 IN-LBS
-
20 10 FT-LBS
120 IN-LBS
-
23
5 FT -LBS
60 IN-LBS
-
©- .. - Co .
'
-1
I
It
'
'-2
I
--3 •
I
I
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1-=-1 --25
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I
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5
I
- 6
-7
,---7
I e-s
lftl-9
i!!l-10
Q-11
8-12 •
13
14 15 16 17
t
i ' i r~1 1r 19
tlfc& (Trp,_ ({O ~ ._ -20 •
~~ -29
~-21
c,-22
A-23 •
_j I
L_J
*SOLD IN KITS ONLY -AB090 - KIT-
SPARE PARTS KIT (Includes All Items Marked With "* ")
DESCRIPTION:
No.
AA090AG-- & No. AAB090AG--
AIR MOTOR-DRIVEN TANK WASHER
8~~fl~
Rev. No . 4
Ports List No .
PL 090AG
Ref.
SHEET
OF

AA090AGSeriesAirMotor‐DrivenTankWasher08/15/2011
13
@ S pra y ing System• Co.
•
TOP VIEW
ITEM PART
NO.
DESCRIPTION
1 CP22023 Coupler, Brass
2
CP22024-I
Coupler Nipple, Steel
3 CP22025
Filter / Regulator
4 26383-1/4-30 Pressure Gauge
5
CP7998-7 /8 Close Nipple, Brass
6 CP22027
Lubr i cator
No . 21030 Lubricator Assembly
DESCRIPTION:
- PARTS UST -
No. 21030 LUBRICATOR
ASSEMBLY
ffiisr.~e.~~£0:
P.O. Box 7900 -Wheaton, II. 60187-7901
Rev. No. 1
Parts List No.
PL 21030
Ref. SHEET OF

AA090AGSeriesAirMotor‐DrivenTankWasher08/15/2011
14
•
~L / i l ( !; ' A
___ +--t-f-E)---- 1
I I
2
ITEM PART NO .
DESCRIPTION
1 CP46766-20-316SS
Melric Socket Head Cap Screw, MS x 0.8 x 20 mm LG.
Type 316 Stainless Steel (2 REQ'D)
2 CP46352-5-316SS Metric Spring Washer, 5 mm, Stainless Steel Type 316 (2 REQ'D)
3 CP7717-2-214-VI 0-Ring,
VITON®
4 CP7717-2-124-VI 0-Ring, VITON""
5
CP46343-316SS Coupling, 316 Stainless Steel (For Model /IAA090AG-- OR AA190AG--)
6 CP46349-4-IBO
Metric Key, 5 mm Thick,
Steel
7 CP46342 Gear Motor
8 CP46344-8-IBO
Metric Set Screw, Cup Point, MB x 1.25 x 8 mm LG.
Alloy Steel, Black Oxide Coaling (2 REQ ' D)
9 CP46347-I Motor Pinion, Steel
10
CP46346-4-IBO
Metric Set Screw, Cup Point, M4 x .7 x 4 mm LG.
Alloy Steel, Black Oxide Coating
11
46351
Gear Motor Sub-Assembly (Consists Of The Following Items 6, 7, 8, 9 & 10)
12
46350
Air Motor, Gast 1UP-NRV-10 & Air Motor Muffler, Gast AF350, CE Certified
13 CP38674-7
90' Street Elbow, 1/8 NPT (M) x 1/8 NPT (F) , Brass
14
CP26396-1
Hex Pipe Nipple, 1/ 4 NPT (M) x 1 /8 NPT (M), Brass
No. 46340-190 Air Motor Assembly (For Model fAA090AG-- or AA190AG--)
© Sprayi
ng Systems Co .
8 \
I
8
12
INCLUDED TOOLS:
3/16" Hex Allen Wrench For Item 5 ( 1/4-20 Socket Head Cap Screw)
2 mm Hex Allen Wrench For Item 13 (M4 Set Screw)
4 mm Hex Allen Wrench For Item 1 (MS Socket Head Cap Screw) & Item 11 (MB Set Screw) .
DESCRIPTION:
No. 46340-190
Air Motor-Driven Assembly
For
090 & 190
Tank Washers
~ sr.~~~£0:
P.O. Box 7900 -Wheaton, II. 80187-7901
Rev. No . 4 Parts List
No.
PL 46340-190
Ref . SHEET OF

AA090AGSeriesAirMotor‐DrivenTankWasher08/15/2011
15
WARRANTY
SPRAYING SYSTEMS CO. WARRANTY
Seller warrants that its products will conform to and perform in accordance with the products’
specifications. Seller warrants that the products do not infringe upon any copyright, patent
or trademark. The foregoing warranties are in lieu of all other warranties, expressed or
implied, including, but not limited to, those concerning merchant ability and fitness for a
particular purpose.
Because of the difficulty of ascertaining and measuring damages hereunder, it is agreed that,
except for claims for bodily injury, Seller’s liability to the Buyer or any third party, for any losses
or damages, whether direct or otherwise, arising out of the purchase of product from Seller by
Buyer shall not exceed the total amount billed and billable to the Buyer for the product
hereunder. In no event will seller be liable for any loss of profits or other special or consequential
damages, even if seller has been advised of the possibility of such damages.
MAINTENANCERECORD
DATE PROCEDURE PERFORMED
•

AA090AGSeriesAirMotor‐DrivenTankWasher08/15/2011
16
North Avenue and Schmale Road, P.O. Box 7900,
Wheaton, IL 60187-7901
Tel: 1.800.95.SPRAY Intl. Tel: [phone]
Fax: 1.888.95.SPRAY Intl. Fax: [phone]
Visit our Website at htt
p
://www.s
p
ra
y
.com
Spray
Nozz l es
Spraying Systems Co.®
Experts in Spray Technology
Spray
1
Con l rol l
Spray
Ana l ys.i s s
ay
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