SPX 3641 User manual

Model 3641
BATTERY CHARGER
AND ANALYZER
USER GUIDE

[engn001 Inside Front cover]
Important Notice
Safety
All Danger, Warning and Important notes must be followed for your safety. These safety messages will be in the following
formats:
Danger:
You may risk possible loss of life
Warning:
You may risk bodily harm
Important:
You risk damage to the vehicle or the tool
Notes:
Added to provide clarity and helpful tips.
These safety messages cover situations SPX is aware of. SPX cannot know, evaluate and advise you as to all of the
possible hazards. You must be certain that any conditions or service procedures encountered do not jeopardize your
personal safety.
Copyright
No part of this user guide may be reproduced, stored in a retrieval system or transmitted, in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SPX.
Disclaimer
All information, illustrations, and specifications contained in this user guide are based on the latest information available at
the time of publication. The right is reserved to make changes at any time without obligation to notify any person or
organization of such revisions or changes. Further, SPX shall not be liable for errors contained herein or for incidental or
consequential damages (including lost profits) in connection with the furnishing, performance or use of this material.
© 2002 SPX Corporation. All rights reserved.

i
Contents
Contents
Important Safety Instructions ..................................................... ii
Specifications ...............................................................................................................iv
Getting Started ............................................................................. 1
Battery Charger and Analyzer ...................................................................................... 1
Assembly Instructions .................................................................................................. 1
Quick Tour .................................................................................................................... 2
Operating Instructions................................................................. 2
Set the Internal Clock ................................................................................................... 2
Set Language ............................................................................................................... 2
Select the Printer .......................................................................................................... 2
Set Ethernet ................................................................................................................. 3
Self-Test .......................................................................................................................3
Battery Test .................................................................................................................. 3
Test Report ................................................................................................................... 4
Software Update........................................................................................................... 5
Maintenance Instructions ............................................................ 5
User-Serviceable Components .................................................................................... 5
Unit Relocation ............................................................................................................. 5
Warranty ....................................................................................................................... 6
Technical Service and Repair ....................................................................................... 6

ii
Battery Charger and Analyzer User Guide
Important Safety Instructions
WARNING:
1. SAVE THESE INSTRUCTIONS – This manual contains important safety and operating instructions for the
battery charger and analyzer.
2. Do not expose the battery charger and analyzer to rain or snow.
3. Use of an attachment not recommended or sold by the battery charger and analyzer manufacturer may result in
a risk of fire, electric shock, or injury to persons.
4. To reduce risk of damage to electric plug and cord, pull by plug rather than the cord when disconnecting the
battery charger and analyzer.
5. An extension cord should not be used. Use of an extension cord could result in a risk of fire and electric shock.
6. Do not operate the battery charger and analyzer with damaged cord or plug – replace the cord or plug immedi-
ately.
7. Do not operate the battery charger and analyzer if it has received a sharp blow, been dropped, or otherwise
damaged in any way; take it to qualified service personnel.
8. Do not disassemble the battery charger and analyzer; take it to qualified service personnel when service or
repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
9. To reduce risk of electric shock, unplug the battery charger and analyzer from an outlet before attempting any
maintenance or cleaning. Turning off controls will not reduce this risk.
10. WARNING – RISK OF EXPLOSIVE GASES:
a) WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE
GASES DURING NORMAL BATTERY OPERATION. FOR THIS REASON, IT IS OF UTMOST IMPORTANCE THAT
EACH TIME BEFORE USING YOUR BATTERY CHARGER AND ANALYZER, YOU READ THIS MANUAL AND
FOLLOW THE INSTRUCTIONS EXACTLY.
b) To reduce risk of battery explosion, follow these instructions and those published by battery manufacturer
and manufacturer of any equipment you intend to use in vicinity of a battery. Review cautionary marking on
these products and on the engine.
11. PERSONAL PRECAUTIONS:
a) Someone should be within range of your voice or close enough to come to your aid when you work near a
lead-acid battery.
b) Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.
c) Wear complete eye protection and clothing protection. Avoid touching eyes while working near battery.
d) If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters eye, immedi-
ately flood eye with running cold water for at least 10 minutes and get medical attention immediately.
e) NEVER smoke or allow a spark or flame in vicinity of battery or engine.
f) Be extra cautious to reduce risk of dropping a metal tool onto battery. It might spark or short-circuit battery
or other electrical part that may cause explosion.
g) Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-
acid battery. A lead-acid battery can produce a short-circuit current high enough to weld a ring or the like to
metal, causing a severe burn.
h) Use the battery charger and analyzer for charging a 12V LEAD-ACID, Absorbed Glass Mat (AGM) or gel-cell
battery only. It is not intended to supply power to a low voltage electrical system other than in a starter-
motor application. Do not use battery charger and analyzer for charging dry-cell batteries that are commonly
used with home appliances. These batteries may burst and cause injury to persons and damage to property.
i) NEVER charge a frozen battery. Allow the battery to warm up before testing.
12. PREPARING TO CHARGE
a) If necessary to remove battery from vehicle to charge, always remove grounded terminal from battery first.

iii
Contents
Make sure all accessories in the vehicle are off, so as not to cause an arc.
b) Be sure area around battery is well ventilated while battery is being charged. Gas can be forcefully blown
away by using a piece of cardboard or other nonmetallic material as a fan.
c) Clean battery terminals. Be careful to keep corrosion from coming in contact with eyes.
d) Study all battery manufacturer’s specific precautions such as removing or not removing cell caps while
charging and recommended rates of charge.
13. BATTERY CHARGER AND ANALYZER LOCATION
a) Locate battery charger and analyzer as far away from battery as DC cables permit.
b) Never allow battery acid to drip on battery charger and analyzer when reading gravity or filling battery.
c) Do not operate battery charger and analyzer in a closed-in area or restrict ventilation in any way.
d) Do not set a battery on top of battery charger and analyzer.
14. DC CONNECTION PRECAUTIONS
a) Connect and disconnect DC output clips only after setting any battery charger and analyzer switches to off
position and removing AC cord from electric outlet.
b) Attach clips to battery posts and twist or rock back and forth several times to make a good connection. This
tends to keep clips from slipping off terminals and helps to reduce risk of sparking.
15. DO NOT CHARGE A BATTERY INSTALLED IN VEHICLE. A SPARK NEAR BATTERY MAY CAUSE BATTERY
EXPLOSION. Damage to the vehicle computer system may occur if the battery is tested in the vehicle.
16. FOLLOW THESE STEPS WHEN BATTERY IS OUTSIDE VEHICLE. A SPARK NEAR THE BATTERY MAY CAUSE
BATTERY EXPLOSION. TO REDUCE RISK OF A SPARK NEAR BATTERY:
a) Check polarity of battery posts. POSITIVE (POS, P, +) battery post usually has a larger diameter than NEGA-
TIVE (NEG, N, –) post.
b) Connect POSITIVE (RED) battery charger and analyzer clip to POSITIVE (POS, P, +) post of battery.
c) Connect NEGATIVE (BLACK) battery charger and analyzer clip to NEGATIVE (NEG, N, –) post.
d) When disconnecting battery charger and analyzer, always do so in reverse sequence of connecting proce-
dure.
e) A marine (boat) battery must be removed and charged on shore. To charge it on board requires equipment
specially designed for marine use.
17.GROUNDING AND AC POWER CORD CONNECTION INSTRUCTIONS – battery charger and analyzer should be
grounded to reduce risk of electric shock. Battery charger and analyzer is equipped with an electric cord having
an equipment-grounding conductor and a grounding plug. The plug must be plugged into an outlet that is
properly installed and grounded in accordance with all local codes and ordinances.
DANGER – Never alter AC cord or plug provided – if it will not fit outlet, have proper outlet installed by a
qualified electrician. Improper connection can result in a risk of an electric shock. This battery charger and
analyzer is rated more than 15 amperes and is for use on a circuit having a nominal rating of 120 volts. It is
factory-equipped with a specific electric cord and plug to permit connection to an acceptable electric circuit.
Make sure that the battery charger and analyzer is connected to an outlet having the same configuration as the
plug. No adapter should be used with this battery charger and analyzer.
18.This battery charger and analyzer should be installed so that unauthorized personnel are not likely to be in
contact with it.