Sram Rockshox super deluxe coil User manual

SERVICE MANUAL

2023

Super Deluxe Coil

SRAM® LLC WARRANTY

THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AGAINST SRAM, LLC. YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM

STATE TO STATE, COUNTRY, OR PROVINCE. THIS WARRANTY DOES NOT AFFECT YOUR STATUTORY RIGHTS. TO THE EXTENT THIS

WARRANTY IS INCONSISTENT WITH THE LOCAL LAW, THIS WARRANTY SHALL BE DEEMED MODIFIED TO BE CONSISTENT WITH SUCH

LAW. FOR A FULL UNDERSTANDING OF YOUR RIGHTS, CONSULT THE LAWS OF YOUR COUNTRY, PROVINCE, OR STATE.

THIS WARRANTY APPLIES TO SRAM PRODUCTS MADE UNDER THE SRAM®, ROCKSHOX®, TRUVATIV®, ZIPP®, QUARQ®, AVID® AND TIME®

BRAND NAMES.

EXTENT OF LIMITED WARRANTY

Except as otherwise set forth herein, SRAM warrants its bicycle components to be free from defects in materials or workmanship for a period of two

(2) years after original purchase of the product.

SRAM warrants all Zipp MOTO Wheels and Rims to be free from defects in materials or workmanship for the lifetime of the product.

SRAM warrants all non-electronic Zipp branded bicycle components, Model Year 2021 or newer, to be free from defects in materials or workmanship

for the lifetime of the product.

GENERAL PROVISIONS

This warranty only applies to the original owner and is not transferable. Claims under this warranty must be made through the retailer where the

bicycle or the SRAM product was purchased or a SRAM authorized service location. Original proof of purchase is required. All SRAM warranty claims

will be evaluated by a SRAM authorized service location whereupon acceptance of the claim the product will be repaired, replaced, or refunded at

SRAM's discretion. To the extent allowed by local law claims under this warranty must be made during the warranty period and within one (1) year

following the date on which any such claim arises.

NO OTHER WARRANTIES

EXCEPT AS DESCRIBED HEREIN, AND TO THE EXTENT ALLOWED BY LOCAL LAW, SRAM MAKES NO OTHER WARRANTIES, GUARANTIES, OR

REPRESENTATIONS OF ANY TYPE (EXPRESS OR IMPLIED), AND ALL WARRANTIES (INCLUDING ANY IMPLIED WARRANTIES OF REASONABLE

CARE, MERCHANTABILITY, OR FITNESS FOR A PARTICULAR PURPOSE) ARE HEREBY DISCLAIMED.

LIMITATIONS OF LIABILITY

EXCEPT AS DESCRIBED HEREIN, AND TO THE EXTENT PERMITTED BY LAW, IN NO EVENT SHALL SRAM OR ITS THIRD PARTY SUPPLIERS BE

LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. SOME STATES (COUNTRIES AND PROVINCES) DO NOT

ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL DAMAGES, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

LIMITATIONS OF WARRANTY

This warranty does not apply to products that have been incorrectly installed, adjusted, and/or maintained according to the respective SRAM user

manual. The SRAM user manuals can be found online at sram.com/service.

This warranty does not apply to damage to the product caused by a crash, impact, abuse of the product, non-compliance with manufacturer's

speciﬁcations of intended usage, or any other circumstances in which the product has been subjected to forces or loads beyond its design.

This warranty does not apply when the product has been modiﬁed, including but not limited to, any attempt to open or repair any electronic and

electronic related components, including the motor, controller, battery packs, wiring harnesses, switches, and chargers.

This warranty does not apply when the serial number or production code has been deliberately altered, defaced, or removed.

SRAM components are designed for use only on bicycles that are pedal powered or pedal assisted (e-Bike/Pedelec).

Notwithstanding anything else set forth herein, the battery pack and charger warranty does not include damage from power surges, use of improper

charger, improper maintenance, or such other misuse.

This warranty shall not cover damages caused by the use of parts of dierent manufacturers or parts that are not compatible or suitable for use with

SRAM components.

This warranty shall not cover damages resulting from commercial (rental) use.

WEAR AND TEAR

This warranty does not apply to normal wear and tear. Wear and tear parts are subject to damage as a result of normal use, failure to service

according to SRAM recommendations, and/or riding or installation in conditions or applications other than recommended.

WEAR AND TEAR PARTS INCLUDE:

• Aero bar pads

• Air sealing o-rings

• Batteries

• Bearings

• Bottomout pads

• Brake pads

• Bushings

• Cassettes

• Chains

• Cleats

• Corrosion

• Disc brake rotors

• Dust seals

• Free hubs, Driver bodies, Pawls

• Foam rings, Glide rings

• Handlebar grips

• Jockey wheels

• Rear shock mounting

hardware and main seals

• Rubber moving parts

• Shifter and Brake cables

(inner and outer)

• Shifter grips

• Spokes

• Sprockets

• Stripped threads/bolts (aluminum,

titanium, magnesium or steel)

• Tires

• Tools

• Transmission gears

• Upper tubes (stanchions)

• Wheel braking surfaces

ZIPP IMPACT REPLACEMENT POLICY

Zipp branded products, Model Year 2021 or newer, are covered under a lifetime impact-damage replacement policy. This policy can be used to obtain

a replacement of a product in the event of non-warranty impact damage occurring while riding your bicycle. See www.zipp.com/support for more

information.

SAFETY FIRST!

We care about YOU. Please, always wear your safety glasses

and protective gloves when servicing RockShox products.

Protect yourself! Wear your safety gear!

TABLE OF CONTENTS

ROCKSHOX SERVICE..........................................................................................................................................................................................5

PART PREPARATION ......................................................................................................................................................................................................................................5

SERVICE PROCEDURES.................................................................................................................................................................................................................................5

MODEL CODE IDENTIFICATION .................................................................................................................................................................................................................6

RECOMMENDED SERVICE INTERVALS....................................................................................................................................................................................................6

RECORD YOUR SETTINGS............................................................................................................................................................................................................................6

TORQUE VALUES.............................................................................................................................................................................................................................................6

IFP DEPTH...........................................................................................................................................................................................................................................................6

COMPREHENSIVE PARTS, TOOLS, AND SUPPLIES LIST ...................................................................................................................................................................7

EXPLODED VIEW .................................................................................................................................................................................................8

EXPLODED VIEW  BEARING MOUNT ...........................................................................................................................................................10

SHOCK EYELET SERVICE..................................................................................................................................................................................11

MOUNTING HARDWARE AND BUSHING SERVICE ............................................................................................................................................................................. 11

PARTS, TOOLS, AND SUPPLIES................................................................................................................................................................................................................. 11

MOUNTING HARDWARE REMOVAL ......................................................................................................................................................................................................... 11

EYELET BUSHING REMOVAL..................................................................................................................................................................................................................... 13

EYELET BUSHING INSTALLATION ........................................................................................................................................................................................................... 14

BEARING MOUNT SERVICE........................................................................................................................................................................................................................ 15

BEARING REMOVAL...................................................................................................................................................................................................................................... 15

BEARING INSTALLATION ............................................................................................................................................................................................................................ 17

SUPER DELUXE COIL SERVICE.......................................................................................................................................................................19

PARTS, TOOLS AND SUPPLIES ................................................................................................................................................................................................................. 19

SPRING REMOVAL........................................................................................................................................................................................................................................ 20

DAMPER AND IFP SERVICE....................................................................................................................................................................................................................... 22

IFP RESERVOIR SERVICE............................................................................................................................................................................................................................. 31

SUPER DELUXE COIL ASSEMBLY AND BLEED ........................................................................................................................................... 33

MOUNTING HARDWARE INSTALLATION..................................................................................................................................................... 40

RockShox Service

We recommend that you have your RockShox suspension serviced by a qualified bicycle mechanic. Servicing RockShox suspension requires

knowledge of suspension components, as well as the use of specialized tools and lubricants/fluids. Failure to follow the procedures outlined in this

service manual may cause damage to your component and void the warranty.

Visit www.sram.com/service for the latest RockShox Spare Parts catalog and technical information. For order information, please contact your local

SRAM distributor or dealer.

Information contained in this publication is subject to change at any time without prior notice.

Your product's appearance may differ from the pictures contained in this publication.

For recycling and environmental compliance information, please visit www.sram.com/company/environment.

Part Preparation

Remove the component from the bicycle before service.

Disconnect and remove the remote cable or hydraulic hose from the fork or rear shock, if applicable. For additional information about RockShox

remotes, user manuals are available at www.sram.com/service.

Clean the exterior of the product with mild soap and water to avoid contamination of internal sealing part surfaces.

Service Procedures

The following procedures should be performed throughout service, unless otherwise specified.

Clean the part with RockShox Suspension Cleaner or isopropyl alcohol and a

clean, lint-free shop towel.

Clean the sealing surface on the part and inspect it for scratches.

Replace the o-ring or seal with a new one from the service kit. Use your

fingers or a pick to pierce and remove the old seal or o-ring.

Apply RockShox Dynamic Seal Grease to the new seal or o-ring. If a brush is

used to apply grease, confirm there are no loose bristles in the grease or on

the part.

NOTICE

Do not scratch any sealing surfaces when servicing the product. Scratches

can cause leaks. Consult the spare parts catalog to replace the damaged

part.

To prevent damage to the shock, use aluminum soft jaws and position the

eyelet in the vise so that the adjustment knobs are clear of the vise jaws. For

bearing mount shocks, wrap a shop towel around the eyelet, then clamp the

eyelet flat into the vise.

Tighten the part with a torque wrench to the torque value listed in the red bar.

When using a crowfoot socket and torque wrench, install the crowfoot socket

at 90 degrees to the torque wrench.

Speciﬁed torque value in N·m (in-lb)

Model Code Identiﬁcation

Recommended Service Intervals

Regular service is required to keep your RockShox product working at peak performance. Follow this maintenance schedule and install the service

parts included in each service kit that corresponds with the Service Hours Interval recommendation below. For spare part kit contents and details,

refer to the RockShox Spare Parts Catalog at www.sram.com/service.

Service Hours Interval Maintenance Beneﬁt

Every ride Clean dirt from shock damper body and

wiper seal

Extends wiper seal lifespan

Minimizes damage to shock damper body

Minimizes oil contamination

Every 200 Hours Perform damper service

Extends suspension lifespan

Restores damping performance

Record Your Settings

Use the charts below to record your shock settings to return your shock to its pre-service settings. Record your service date to track

service intervals.

Service Hours Interval Date of Service Rebound setting - Count the number of clicks while turning the

rebound adjuster fully counter-clockwise.

200

Torque Values

Part Tool Torque

Sealhead Counter Measure wrench 28 N•m (250 in-lb)

Main piston nut 12 mm socket 8 N•m (75 in-lb)

Cap screw 3 mm hex wrench 2 N•m (18 in-lb)

IFP Depth

Model IFP Depth (mm)

Ultimate / Ultimate DH 41

Select / Select + 35

Model Code Identification

Product model code and specification details can be identified with the serial number etched onto the product. Model codes can be used to identify

the product type, series name, model name, and product version associated with the production model year.

Model Code example: RS-SDLC-ULT-B1

RS = Product Type - Rear Suspension

SDLC = Series - Super Deluxe Coil

ULT = Model - Ultimate

B1 = Version - (B - second generation, 1 - first iteration); the version of the product is important for part and lubricant compatibility.

To identify the model code, locate the serial number on the product and enter it into the

Search by Model Name or Serial Number field at www.sram.com/service.

Comprehensive Parts, Tools, and Supplies List

Parts

• Super Deluxe Coil B1 Service Kit - 200 hours

• Rear Shock Eyelet Bearing Kit

• Rear Shock Bushing Kit

Safety and Protection Supplies

• Apron

• Clean, lint-free shop towels

• Nitrile gloves

• Oil pan

• Safety glasses

Lubricants and Oils

• Isopropyl alcohol or RockShox Suspension Cleaner

• Maxima PLUSH 7wt

• RockShox Dynamic Seal Grease

• Loctite 2760 Threadlocker (Red)

RockShox Tools

• RockShox 1/2" x 1/2" rear shock bushing removal/installation tool

• RockShox Air Valve Adapter Tool - Rear Shock (red adapter)

• RockShox IFP Height Tool - Super Deluxe Coil

• RockShox IFP Removal Tool - Super Deluxe Coil

• RockShox Super Deluxe Coil Compression Tools

Bicycle Tools

• Shock pump

• Schrader valve core tool

Common Tools

• Bearing press tool: 22 mm (OD) x 10 mm (ID)

• Bench vise with aluminum soft jaws and grooved soft jaws

• Guide Pin/Punch: 1.5 mm

• Hammer

• Hex bit sockets: 2 mm, 3 mm

• Hex wrenches: 1.5 mm, 2 mm, 3 mm, 2 additional small hex wrenches

• Metric caliper or small metric ruler

• Open end wrenches: 13 mm (x2)

• Pick

• Socket wrench: 12 mm

• Torque wrench

• T10 TORX wrench and bit socket

Spring

Spring Retainer

Exploded View

Body Eyelet

Bushing

Compression Lever

(Ultimate, Select +)

Compression Valve

(Ultimate DH, Select)

Preload Adjuster

Damper Body

IFP Reservoir

IFP

(Internal

Floating Piston)

Retaining Ring

Shrader Valve

IFP bleed screw

IFP Reservoir Cap

IFP Reservoir

Valve Cap

Main Piston

Top Out Plate

Check Piston Nut

Check Piston

Bottom Post

Bleed Screw

Nylon Compression Ball

Sealhead

Travel Spacer

Bottom Out Bumper

Counter Measure

Spring

Shaft Eyelet

Super Deluxe Coil SelectSuper Deluxe Coil Select+

Super Deluxe Coil Ultimate DH

Super Deluxe Coil Ultimate

Dust cover

Bearing

Exploded View - Bearing Mount

Spacer

Dust cover

Shock Eyelet Service

Mounting Hardware and Bushing Service

Prior to servicing the rear shock, remove it from the bicycle frame according to the bicycle manufacturer's instructions. Once the shock is removed

from the bicycle, remove the mounting hardware before performing any service. Replace bushings as needed.

Parts, Tools, and Supplies

Parts

• Super Deluxe Coil Service Kit - 200 hours

Safety and Protection Supplies

• Apron

• Clean, lint-free shop towels

• Nitrile gloves

• Safety glasses

Lubricants and Oils

• RockShox Dynamic Seal Grease

RockShox Tools

• RockShox 1/2" x 1/2" rear shock bushing removal/installation tool

Common Tools

• Open end wrenches: 13 mm (x2) or an adjustable wrench

• Bench vise with aluminum soft jaws

Mounting Hardware Removal

Some mounting hardware is easily removed using only your fingers. Try to

remove the end spacers with your fingernail or small screwdriver, then push

the bushing pin out of the bushing. If this works, continue to the next section.

If you are unable to remove the mounting hardware using your fingers, use

the RockShox rear shock bushing removal/installation tool.

Thread the small end of the push pin onto the threaded rod until the

rod is flush or slightly protrudes from the hex-shaped end of the

push pin.

Title Case

Catcher

Threaded rod

Push pin

Mounting Hardware Removal

Insert the threaded rod through the shaft eyelet until the push pin rests

against the bushing pin.

Thread the large, open end of the catcher along the rod until it rests on

the end spacer.

Hold the catcher secure with a 13 mm open end or adjustable wrench.

Use a second 13 mm or adjustable wrench to thread the push pin along

the rod until it stops against the end spacer.

Unthread the push pin from the threaded rod to remove the end spacer

and the bushing pin if it slides out easily.

If the bushing pin did not remove easily, unthread the push pin from

the threaded rod to remove the end spacer, then reinstall the push pin

onto the threaded rod.

Thread the large, open end of the catcher along the rod until it rests

against the shaft eyelet.

Use a 13 mm wrench to thread the push pin along the rod until it stops

against the eyelet shaft.

Unthread the push pin from the threaded rod to remove the bushing

pin.

Unthread the catcher from the threaded rod.

Remove the end spacer and bushing pin from the tool.

Repeat steps 2-5 for the damper eyelet.

Set the mounting hardware aside until you have finished servicing

the shock.

13 mm 13 mm

Eyelet Bushing Removal

To replace damaged or worn out bushings, use the RockShox rear shock bushing removal/installation tool.

Insert the threaded rod through the shaft eyelet until the base of the

push pin rests against the bushing.

Thread the large, open end of the catcher onto the rod until it rests on

the eyelet.

Hold the catcher secure with a 13 mm open end or adjustable wrench.

Use a second 13 mm wrench to thread the push pin along the rod until

the push pin pushes the eyelet bushing out of the eyelet.

Unthread the catcher from the threaded rod. Remove the tool from the

shaft eyelet and discard the bushing.

Repeat steps 1-3 for the damper body eyelet.

13 mm 13 mm

Eyelet Bushing Installation

Apply a light layer of grease to the outside of the new bushing.

Position the shaft eyelet and eyelet bushing between the soft jaws of a

vise. Slowly turn the vise handle to begin pressing the eyelet bushing

into the shaft eyelet.

Check the alignment of the bushing as it enters the eyelet. If the

bushing starts to enter the eyelet at an angle, remove the bushing

from the eyelet, regrease the bushing, and repeat this step until the

bushing enters the eyelet straight.

Continue to press the eyelet bushing until it is seated in the shaft

eyelet.

Remove the shock from the vise and repeat the installation process for

the other bushing and eyelet.

Bearing Mount Service

Replace the bearings if they are not spinning freely, or if they are making a creaking noise.

Parts, Tools, and Supplies

Parts

• Rear Shock Bearing Kit

Safety and Protection Supplies

• Clean, lint-free shop towels

• Nitrile gloves

• Safety glasses

Lubricants and Oils

• Isopropyl alcohol or RockShox Suspension Cleaner

Common Tools

• Bearing press tool: 22 mm (OD) x 10 mm (ID)

• Bench vise with aluminum soft jaws

• Hammer

• Small diameter punch

Bearing Removal

Remove the dust cover.

Place a punch against the back of the opposite bearing, and tap out

the bearing.

Hammer Punch

Bearing Removal

Turn the shock over and place the punch against the back of the other

bearing, and tap out the bearing.

Clean the bearing bores.

Punch Hammer

Bearing Installation

Install a new bearing into one bearing bore, then clamp the eyelet and

bearing into a vise with soft jaws. Press the bearing into the bearing

bore until it is flush with the eyelet.

Loosen the vise, and align the bearing press tool with the bearing, then

tighten the vise. Press the bearing into the bearing bore until it stops.

NOTICE

Do not overtighten the bearing. Overtightening can damage the

bearing and cause it to malfunction.

To prevent damage to the bearing, make sure that the bearing press

tool contacts both the inner and outer races of the bearing.

Insert a new spacer into the eyelet, then install a new bearing into the

other bearing bore. Clamp the eyelet and bearing into a vise with soft

jaws, then press the bearing into the bearing bore until it is flush with

the eyelet.

Loosen the vise, and align the bearing press tool with the bearing, then

tighten the vise. Press the bearing into the bearing bore until it stops.

NOTICE

Do not overtighten the bearing. Overtightening can damage the

bearing and cause it to malfunction.

To prevent damage to the bearing, make sure that the bearing press

tool contacts both the inner and outer races of the bearing.

22 mm (OD) x 10 mm (ID)

bearing press tool

Bearing Press Tool

Bearing Installation

Remove the shock from the vise. The bearings should sit approximately

1 mm below the outer edge of the bearing bore.

Install dust covers before installing the shock on the bicycle.

Super Deluxe Coil Service

Parts, Tools and Supplies

Parts

• Super Deluxe Coil B1 Service Kit - 200 hours

Safety and Protection Supplies

• Apron

• Clean, lint-free shop towels

• Nitrile gloves

• Oil pan

• Safety glasses

Lubricants and Oils

• Isopropyl alcohol or RockShox Suspension Cleaner

• Maxima PLUSH 7wt

• RockShox Dynamic Seal Grease

• Loctite 2760 Threadlocker (Red)

RockShox Tools

• RockShox Air Valve Adapter Tool - Rear Shock (red adapter)

• RockShox IFP Height Tool - Super Deluxe Coil

• RockShox IFP Removal Tool - Super Deluxe Coil

• RockShox Super Deluxe Coil Compression Tools

Bicycle Tools

• Shock pump

• Schrader valve core tool

Common Tools

• Bench vise with aluminum soft jaws and grooved soft jaws

• Guide Pin/Punch: 1.5 mm

• Hammer

• Hex bit sockets: 2 mm, 3 mm

• Hex wrenches: 1.5 mm, 2 mm, 3 mm, 2 additional small hex wrenches

• Metric caliper or small metric ruler

• Open end wrenches: 13 mm (x2)

• Pick

• Socket wrench: 12 mm

• Torque wrench

• T10 TORX wrench and bit socket

⚠WARNING

Before disassembly or service of any air system, remove the air pressure from all air chambers and remove the air valve cores.

If your shock will not return to full extension, do not attempt to service or disassemble your shock. Attempting to service a shock that will not return

to full extension can cause severe and/or fatal injuries.

SAFETY INSTRUCTIONS

Always wear safety glasses and nitrile gloves when working with suspension oil.