SRAM ROCKSHOX RUDY XPLR User manual

SERVICE MANUAL
GEN.0000000006502 Rev A © 2021 SRAM, LLC
RUDY XPLR

SRAM® LLC WARRANTY
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AGAINST SRAM, LLC. YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM
STATE TO STATE, COUNTRY, OR PROVINCE. THIS WARRANTY DOES NOT AFFECT YOUR STATUTORY RIGHTS. TO THE EXTENT THIS
WARRANTY IS INCONSISTENT WITH THE LOCAL LAW, THIS WARRANTY SHALL BE DEEMED MODIFIED TO BE CONSISTENT WITH SUCH
LAW. FOR A FULL UNDERSTANDING OF YOUR RIGHTS, CONSULT THE LAWS OF YOUR COUNTRY, PROVINCE, OR STATE.
EXTENT OF LIMITED WARRANTY
Except as otherwise set forth herein, SRAM warrants its bicycle components to be free from defects in materials or workmanship for a period of two
(2) years after original purchase of the product.
SRAM warrants all Zipp MOTO Wheels and Rims to be free from defects in materials or workmanship for the lifetime of the product.
SRAM warrants all non-electronic Zipp branded bicycle components, Model Year 2021 or newer, to be free from defects in materials or workmanship
for the lifetime of the product.
GENERAL PROVISIONS
This warranty only applies to the original owner and is not transferable. Claims under this warranty must be made through the retailer where the
bicycle or the SRAM product was purchased or a SRAM authorized service location. Original proof of purchase is required. All SRAM warranty claims
will be evaluated by a SRAM authorized service location whereupon acceptance of the claim the product will be repaired, replaced, or refunded at
SRAM's discretion. To the extent allowed by local law claims under this warranty must be made during the warranty period and within one (1) year
following the date on which any such claim arises.
NO OTHER WARRANTIES
EXCEPT AS DESCRIBED HEREIN, AND TO THE EXTENT ALLOWED BY LOCAL LAW, SRAM MAKES NO OTHER WARRANTIES, GUARANTIES, OR
REPRESENTATIONS OF ANY TYPE (EXPRESS OR IMPLIED), AND ALL WARRANTIES (INCLUDING ANY IMPLIED WARRANTIES OF REASONABLE
CARE, MERCHANTABILITY, OR FITNESS FOR A PARTICULAR PURPOSE) ARE HEREBY DISCLAIMED.
LIMITATIONS OF LIABILITY
EXCEPT AS DESCRIBED HEREIN, AND TO THE EXTENT PERMITTED BY LAW, IN NO EVENT SHALL SRAM OR ITS THIRD PARTY SUPPLIERS BE
LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. SOME STATES (COUNTRIES AND PROVINCES) DO NOT
ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL DAMAGES, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
LIMITATIONS OF WARRANTY
This warranty does not apply to products that have been incorrectly installed, adjusted, and/or maintained according to the respective SRAM user
manual. The SRAM user manuals can be found online at sram.com/service.
This warranty does not apply to damage to the product caused by a crash, impact, abuse of the product, non-compliance with manufacturer's
specifications of intended usage, or any other circumstances in which the product has been subjected to forces or loads beyond its design.
This warranty does not apply when the product has been modified, including but not limited to, any attempt to open or repair any electronic and
electronic related components, including the motor, controller, battery packs, wiring harnesses, switches, and chargers.
This warranty does not apply when the serial number or production code has been deliberately altered, defaced, or removed.
SRAM components are designed for use only on bicycles that are pedal powered or pedal assisted (e-Bike/Pedelec).
Notwithstanding anything else set forth herein, the battery pack and charger warranty does not include damage from power surges, use of improper
charger, improper maintenance, or such other misuse.
This warranty shall not cover damages caused by the use of parts of dierent manufacturers or parts that are not compatible or suitable for use with
SRAM components.
This warranty shall not cover damages resulting from commercial (rental) use.
WEAR AND TEAR
This warranty does not apply to normal wear and tear. Wear and tear parts are subject to damage as a result of normal use, failure to service
according to SRAM recommendations, and/or riding or installation in conditions or applications other than recommended.
WEAR AND TEAR PARTS INCLUDE:
• Aero bar pads
• Air sealing o-rings
• Batteries
• Bearings
• Bottomout pads
• Brake pads
• Bushings
• Cassettes
• Chains
• Corrosion
• Disc brake rotors
• Dust seals
• Free hubs, Driver bodies, Pawls
• Foam rings, Glide rings
• Handlebar grips
• Jockey wheels
• Rear shock mounting
hardware and main seals
• Rubber moving parts
• Shifter and Brake cables
(inner and outer)
• Shifter grips
• Spokes
• Sprockets
• Stripped threads/bolts (aluminium,
titanium, magnesium or steel)
• Tires
• Tools
• Transmission gears
• Upper tubes (stanchions)
• Wheel braking surfaces
ZIPP IMPACT REPLACEMENT POLICY
Zipp branded products, Model Year 2021 or newer, are covered under a lifetime impact-damage replacement policy. This policy can be used to obtain
a replacement of a product in the event of non-warranty impact damage occurring while riding your bicycle. See www.zipp.com/support for more
information.

SAFETY FIRST!
We care about YOU. Please, always wear your safety glasses
and protective gloves when servicing RockShox® products.
Protect yourself! Wear your safety gear!

TABLE OF CONTENTS
ROCKSHOX SERVICE..........................................................................................................................................................................................5
PART PREPARATION ......................................................................................................................................................................................................................................5
SERVICE PROCEDURES.................................................................................................................................................................................................................................5
PARTS, TOOLS, AND SUPPLIES..................................................................................................................................................................................................................6
RECOMMENDED SERVICE INTERVALS.................................................................................................................................................................................................... 7
RECORD YOUR SETTINGS............................................................................................................................................................................................................................ 7
TORQUE VALUES.............................................................................................................................................................................................................................................7
OIL VOLUME AND LUBRICANT...................................................................................................................................................................................................................8
EXPLODED VIEW  RUDY ...................................................................................................................................................................................9
LOWER LEG REMOVAL AND SERVICE...........................................................................................................................................................10
50/200 HOUR SERVICE
LOWER LEG REMOVAL.................................................................................................................................................................................................................................10
50 HOUR SERVICE
LOWER LEG SERVICE.................................................................................................................................................................................................................................... 14
200 HOUR SERVICE
LOWER LEG SEAL SERVICE........................................................................................................................................................................................................................ 16
AIR SPRING SERVICE........................................................................................................................................................................................18
TRAVEL CHANGE ADJUSTMENT  OPTIONAL .................................................................................................................................................................................... 18
200 HOUR SERVICE
SOLO AIR SPRING SERVICE....................................................................................................................................................................................................................... 18
CHARGER RACE DAY DAMPER SERVICE..................................................................................................................................................... 24
200 HOUR SERVICE
CHARGER RACE DAY DAMPER REMOVAL........................................................................................................................................................................................... 24
BLEED PROCEDURE..................................................................................................................................................................................................................................... 25
CHARGER RACE DAY DAMPER INSTALLATION .................................................................................................................................................................................30
LOWER LEG ASSEMBLY....................................................................................................................................................................................31
50/200 HOUR SERVICE
LOWER LEG INSTALLATION ....................................................................................................................................................................................................................... 31

5
RockShox Service
RockShox Service
We recommend that you have your RockShox suspension serviced by a qualified bicycle mechanic. Servicing RockShox suspension requires
knowledge of suspension components, as well as the use of specialized tools and lubricants/fluids. Failure to follow the procedures outlined in this
service manual may cause damage to your component and void the warranty.
Visit www.sram.com/service for the latest RockShox Spare Parts catalog and technical information. For order information, please contact your local
SRAM® distributor or dealer.
Information contained in this publication is subject to change at any time without prior notice.
Your product's appearance may differ from the pictures contained in this publication.
For recycling and environmental compliance information, please visit www.sram.com/en/company/about/environmental-policy-and-recycling.
Part Preparation
Remove the component from the bicycle before service.
Disconnect and remove the remote cable or hydraulic hose from the fork or rear shock, if applicable. For additional information about RockShox
remotes, user manuals are available at www.sram.com/service.
Clean the exterior of the product with mild soap and water to avoid contamination of internal sealing part surfaces.
Service Procedures
The following procedures should be performed throughout service, unless otherwise specified.
Clean the part withClean the part with RockShox Suspension Cleaner or isopropyl alcohol andisopropyl alcohol and
a clean, lint-free shop towel. For hard to reach places (e.g. upper tube, lowera clean, lint-free shop towel. For hard to reach places (e.g. upper tube, lower
leg), wrap a clean, lint-free shop towel around a non-metallic dowel to cleanleg), wrap a clean, lint-free shop towel around a non-metallic dowel to clean
the inside.the inside.
Clean the sealing surface on the part and inspect it for scratches.Clean the sealing surface on the part and inspect it for scratches.
Replace the o-ring or seal with a new one from the service kit. Use yourReplace the o-ring or seal with a new one from the service kit. Use your
fingers or a pick to pierce and remove the old seal or o-ring.fingers or a pick to pierce and remove the old seal or o-ring.
Apply grease to the new seal or o-ring.Apply grease to the new seal or o-ring.
NOTICE
Do not scratch any sealing surfaces when servicing the product. Scratches
can cause leaks. Consult the spare parts catalog to replace the damaged
part.
Use aluminum soft jaws when placing a part in a bench vise.Use aluminum soft jaws when placing a part in a bench vise.
Tighten the part with a torque wrench to the torque value listed in the red bar.Tighten the part with a torque wrench to the torque value listed in the red bar.
When using a crowfoot socket and torque wrench, install the crowfoot socketWhen using a crowfoot socket and torque wrench, install the crowfoot socket
at 90 degrees to the torque wrenchat 90 degrees to the torque wrench
Specified torque value in N·m (in-lb)

6
Parts, Tools, and Supplies
Parts, Tools, and Supplies
Parts
• 2021 Rudy Ultimate Service Kit - 200 hour
• 2021 Rudy Base Service Kit - 200 hour
Safety and Protection Supplies
• Apron
• Clean, lint-free shop towels
• Nitrile gloves
• Oil pan
• Safety glasses
RockShox Tools
• RockShox Bleed Syringe
• RockShox Reverb vise blocks - 10 mm
• RockShox Top Cap/Cassette tool (3/8" / 24 mm)
• RockShox Dust Seal Installation Tool 30 mm
• RockShox Shock Pump
Lubricants and Fluids
• Isopropyl alcohol or RockShox Suspension Cleaner
• RockShox 0w-30 Suspension Oil
• Maxima PLUSH 3wt Suspension Oil
• RockShox Dynamic Seal Grease (PTFE)
Bicycle Tools
• Bicycle stand
• Downhill tire lever
• Shock pump
Common Tools
• Air compressor and nozzle
• Bench vise and aluminum soft jaws
• Hex wrenches: 2, 2.5, 5 (minimum 110 mm length), 8, 11 mm
• Hex bit sockets: 2, 2.5, 5 (minimum 110 mm length), 8, 11 mm
• Internal retaining ring pliers- large
• Long plastic or wooden dowel
• Pick
• Plastic or rubber mallet
• Sockets: 14 mm
• Socket wrench
• T10 TORX wrench and bit socket
• Torque wrench
SAFETY INSTRUCTIONS
Always wear safety glasses and nitrile gloves when working with suspension oil and bicycle grease.
Place an oil pan on the floor underneath the area where you will be working on the fork.

7
Recommended Service Intervals
Recommended Service Intervals
Regular service is required to keep your RockShox product working at peak performance. Follow this maintenance schedule and install the service
parts included in each service kit that corresponds with the Service Hours Interval recommendation below. For spare part kit contents and details,
refer to the RockShox Spare Parts Catalog at www.sram.com/service.
Service Hours Interval Maintenance Benefit
Every ride Clean dirt from upper tubes and
wiper seals.
Extends wiper seal lifespan
Minimizes damage to upper tubes
Minimizes lower leg contamination
Every 50 Hours Perform lower leg service
Restores small bump sensitivity
Reduces friction
Extends bushing lifespan
Every 200 Hours Perform damper and spring service
Extends suspension lifespan
Restores small bump sensitivity
Restores damping performance
Record Your Settings
Use the charts below to record your settings to return your fork to its pre-service settings. Record your service date to track
service intervals.
Service Hours
Interval Date of Service Air Pressure
Rebound setting - count the
number of clicks while turning the
rebound adjuster fully counter-
clockwise.
Charger Damper Only
Low-speed Compression setting
- count the number of clicks while
turning the compression adjuster
fully counter-clockwise.
50
100
150
200
Torque Values
Part Tool Torque
Air side bottom bolt 5 mm hex bit socket (minimum 110 mm length) 7.5 N·m (66 in-lb)
Damper side - rebound bottom nut 5 mm hex bit socket (minimum 110 mm length) 4 N·m (35 in-lb)
Top caps Top cap/cassette tool 28 N·m (250 in-lb)
Maxle inserts (reverse threaded) 8 mm and 11 mm hex bit sockets 8 N·m (70 in-lb)
Race Day Damper lockout adjuster knob retaining screw 2 mm 0.4 N·m (3 in-lb)
Race Day Damper bleed screw T10 TORX 1.7 N·m (15 in-lb)
Air stud 14 mm socket 3 N·m (26 in-lb)

8
Oil Volume and Lubricant
Oil Volume and Lubricant
Damper Spring
Fork Model Travel Damper
Upper Tube Lower Leg
Spring
Upper Tube Lower Leg
Oil
Weight
Volume
(mL)
Oil
Weight
Volume
(mL)
Oil
Weight
Volume
(mL) Grease Oil Weight
Volume
(mL)
RUDY
Ultimate
30
40
Charger
Race Day
3wt Bleed 0w-30 10 Solo Air 0w-30 3
Apply
Rock-
Shox
Dynamic
Seal
Grease
to Air
Piston
0w-30 10
Base Rebound
only

9
Exploded View - RUDY
Exploded View - RUDY
Top cap
Top cap cover (Base)
Air shaft
Bottom out platform
Bottom bolt
Air piston
Retaining ring
Rebound adjuster
Rebound
bottom nut
Maxle insert
Rebound damper shaft
Compression damper
Rebound adjuster
mechanism
Rebound adjuster
adapter
Top cap
Volume Reducer
Lockout adjuster knob
(Ultimate)
Lower leg
Seal head
Bottom out bumper
Air shaft stud
Maxle insert
Split keeper and o-ring
Wiper seal
Air Spring Assembly
Compression Damper
Assembly
Rebound Damper
Assembly
Air valve cap
Rebound
housing
bolt

10
Lower Leg Removal and Service
Lower Leg Removal and Service
50/200 Hour Service Lower Leg Removal
Ultimate:Ultimate: Make sure the compression is unlocked.Make sure the compression is unlocked.
Remove the air valve cap.Remove the air valve cap.
Depress the Schrader valve and release all air pressure.Depress the Schrader valve and release all air pressure.
⚠CAUTION  EYE HAZARD
Verify all pressure is removed from the fork before proceeding.
Failure to do so can result in injury and/or damage to the fork. Wear
safety glasses.
NOTICE
The Maxle inserts are reverse threaded. To avoid damaging the fork when removing or installing Maxle inserts, carefully read the instructions and
follow directional arrows.
Use an 8 mm hex wrench to remove the Maxle insert from the springUse an 8 mm hex wrench to remove the Maxle insert from the spring
side of the lower leg by rotating the insertside of the lower leg by rotating the insert clockwiseclockwise..
1
Ultimate
2
Small Hex
3
8 mm 8 mm
4

11
Lower Leg Removal
Use an 11 mm hex wrench to remove the Maxle insert from the damperUse an 11 mm hex wrench to remove the Maxle insert from the damper
side of the lower leg by rotating the insertside of the lower leg by rotating the insert clockwiseclockwise..
Remove the rebound housing boltRemove the rebound housing bolt from the damper side of the lowerfrom the damper side of the lower
leg.leg.
Holding the fork horizontally to remove the rebound set screw willHolding the fork horizontally to remove the rebound set screw will
assist in removing the rebound assembly from the lower leg.assist in removing the rebound assembly from the lower leg.
Remove the rebound mechanism from the damper side of the lowerRemove the rebound mechanism from the damper side of the lower
leg.leg.
Remove the black rebound adjuster adapter from the rebound bottomRemove the black rebound adjuster adapter from the rebound bottom
nut. Check that the o-ring is around the rebound nut. If not, it may benut. Check that the o-ring is around the rebound nut. If not, it may be
resting on the bottom bolt; use a pick to remove it from the lower legresting on the bottom bolt; use a pick to remove it from the lower leg
and install it on the rebound nut.and install it on the rebound nut.
11 mm 11 mm
5
6
T10
7
2.5 mm Rebound adjuster adapter
2.5 mm

12
Lower Leg Removal
Place an oil pan beneath the fork to catch the draining oil.Place an oil pan beneath the fork to catch the draining oil.
Use a 5 mm extension (minimum 110 mm length) toUse a 5 mm extension (minimum 110 mm length) to loosen the reboundloosen the rebound
bottom nut and bottom bolt 3 to 4 turns.bottom nut and bottom bolt 3 to 4 turns.
Insert a 5 mm extension or hex wrenchInsert a 5 mm extension or hex wrench (minimum 110 mm length)
into the bolt head of theinto the bolt head of the spring sidespring side lower leg. Strike the wrench tolower leg. Strike the wrench to
dislodge the shaft from the lower leg. The bolt head should contact thedislodge the shaft from the lower leg. The bolt head should contact the
bottom of the lower leg.bottom of the lower leg.
Remove theRemove the spring sidespring side bottom bolt. Clean the bolt and set it aside.bottom bolt. Clean the bolt and set it aside.
Insert a 5 mm hex wrenchInsert a 5 mm hex wrench (minimum 110 mm length) into theinto the reboundrebound
bottom nutbottom nut. Strike the wrench to dislodge the shaft from the lower leg.. Strike the wrench to dislodge the shaft from the lower leg.
Remove theRemove the rebound bottom nutrebound bottom nut. Make sure the crush washer is either. Make sure the crush washer is either
still in the rebound bottom nut or is no longer in the lower leg. Removestill in the rebound bottom nut or is no longer in the lower leg. Remove
the crush washer if it is in the lower leg.the crush washer if it is in the lower leg.
Clean the bolt and set it aside.Clean the bolt and set it aside.
8
Oil Pan
9
5 mm (minimum 110 mm length) 5 mm (minimum 110 mm length)
10
5 mm (minimum 110 mm length) & Mallet 5 mm (minimum 110 mm length)
11
5 mm (minimum 110 mm length) & Mallet 5 mm (minimum 110 mm length)

13
Lower Leg Removal
Firmly pull the lower leg downward until fluid begins to drain. ContinueFirmly pull the lower leg downward until fluid begins to drain. Continue
pulling downward to remove the lower leg.pulling downward to remove the lower leg.
If the lower leg does not slide o of the upper tube or if oil does notIf the lower leg does not slide o of the upper tube or if oil does not
drain from either side, the press fit of the shaft(s) into the lower leg maydrain from either side, the press fit of the shaft(s) into the lower leg may
still be engaged. Reinstall the bottom bolt and bottom nut 2 to 3 turnsstill be engaged. Reinstall the bottom bolt and bottom nut 2 to 3 turns
and repeat the previous step.and repeat the previous step.
NOTICE
Do not strike the fork arch with any tool when removing the lower leg
as this could damage the lower leg.
50 Hour Service Continue the 50 Hour Service with Lower Leg Service.
200 Hour Service Continue the 200 Hour Service with Lower Leg Seal Service.
12

14
Lower Leg Service
50 Hour Service Lower Leg Service
Remove the wire spring.Remove the wire spring.
Remove the foam rings.Remove the foam rings.
Clean the foam rings.Clean the foam rings.
1
Pick
2
3

15
Lower Leg Service
Soak the foam rings in suspension oil.Soak the foam rings in suspension oil.
Install the foam rings under the wiper seals.Install the foam rings under the wiper seals.
Confirm the foam rings are installed evenly in the space under theConfirm the foam rings are installed evenly in the space under the
wiper seals and do not protrude over the bushings.wiper seals and do not protrude over the bushings.
Install the wire spring.Install the wire spring.
50 Hour Service Continue the 50 Hour Service with Lower Leg Installation.
4
0w-30
5

16
Lower Leg Seal Service
200 Hour Service Lower Leg Seal Service
Remove the outer wire springs from the wiper seals.Remove the outer wire springs from the wiper seals.
Remove and discard the foam rings.Remove and discard the foam rings.
Stabilize the lower leg on a bench top or on the floor. Place the tip ofStabilize the lower leg on a bench top or on the floor. Place the tip of
a downhill tire lever under the wiper seal. Press down on the downhilla downhill tire lever under the wiper seal. Press down on the downhill
tire lever handle to remove the seal.tire lever handle to remove the seal.
Repeat on the other side. Discard the wiper seals.Repeat on the other side. Discard the wiper seals.
NOTICE
Keep the lower leg stable. Do not allow the lower leg to twist in
opposite directions, compress toward each other, or be pulled apart.
This will damage the lower leg.
Remove the bottom cup from the lower leg.Remove the bottom cup from the lower leg. Clean the inside andClean the inside and
outside of the lower leg.outside of the lower leg.
Soak the new foam rings in RockShox suspension oil. Install the newSoak the new foam rings in RockShox suspension oil. Install the new
foam rings into the lower leg.foam rings into the lower leg.
1
2
Downhill Tire Lever Downhill Tire Lever
3
4
0w-30

17
Lower Leg Seal Service
Remove the outer wire spring from each new wiper seal and set themRemove the outer wire spring from each new wiper seal and set them
aside.aside.
Insert the narrow end of a new wiper seal into the recessed end of theInsert the narrow end of a new wiper seal into the recessed end of the
30 mm RockShox Dust Seal Installation tool.30 mm RockShox Dust Seal Installation tool.
Hold the lower leg steady and use a mallet to seat the dust wiper sealHold the lower leg steady and use a mallet to seat the dust wiper seal
into the lower leg until the seal surface is flush with the top of the lowerinto the lower leg until the seal surface is flush with the top of the lower
leg.leg.
Repeat on the other side.Repeat on the other side.
NOTICE
Only press the wiper seal into the lower leg until it is flush with the
top surface of the lower leg. Pressing the wiper seal below the top
surface of the lower leg will compress the foam rings.
Install the outer wire spring.Install the outer wire spring.
200 Hour Service Continue the 200 Hour Service with Air Spring Service.
5
6
30 mm Dust Seal Installation Tool 30 mm Dust Seal Installation Tool
30 mm Dust Seal Installation Tool 30 mm Dust Seal Installation Tool
7
8

18
Air Spring Service
Air Spring Service
⚠WARNING EYE HAZARD
Verify all pressure is removed from the fork before proceeding. Depress the schrader valve again to remove any remaining air pressure. Failure to
do so can result in injury and/or damage to the fork.
Travel Change Adjustment - Optional
To increase or decrease the travel in your Rudy fork, the air spring must be replaced with the correct length air spring shaft assembly. Refer to the
RockShox Spare Parts Catalog available on our website at www.sram.com/service for spare part kit details.
200 Hour Service Solo Air Spring Service
Remove the top cap.Remove the top cap.
Remove the top cap o-ring. Install a new o-ring.Remove the top cap o-ring. Install a new o-ring.
Do not apply grease to the top cap threads.Do not apply grease to the top cap threads.
Place the tips of large retaining ring pliers into the eyelets of thePlace the tips of large retaining ring pliers into the eyelets of the
retaining ring, and remove the retaining ring.retaining ring, and remove the retaining ring.
NOTICE
Do not scratch the air shaft while removing the retaining ring.
Scratches on the air shaft will allow air to bypass the seal head into
the lower leg. Scratches can result in reduced spring performance.
Top Cap/Cassette Tool
1
2
3
Retaining Ring Pliers Retaining Ring Pliers

19
Solo Air Spring Service
Firmly pull on the air shaft to remove the air spring assembly from theFirmly pull on the air shaft to remove the air spring assembly from the
upper tube. Clean and inspect the assembly for damage.upper tube. Clean and inspect the assembly for damage.
Clean the inside and outside of the upper tube.Clean the inside and outside of the upper tube.
Inspect the inside and outside of the upper tube for damage.Inspect the inside and outside of the upper tube for damage.
NOTICE
Scratches on the inside surface of the upper tube can cause air to
leak. If an internal scratch is visible, then replace the crown steerer
upper tube (CSU).
Clamp the air shaft into the 10 mm slot in the Reverb Vice Blocks.Clamp the air shaft into the 10 mm slot in the Reverb Vice Blocks.
Use a 14 mm socket to remove the air shaft studUse a 14 mm socket to remove the air shaft stud from the air shaft.from the air shaft.
4
5
6
10 mm slot - Reverb
Vice Blocks
14 mm socket

20
Solo Air Spring Service
Remove the inner o-rings on the air shaft stud.Remove the inner o-rings on the air shaft stud.
Clean the air shaft stud.Clean the air shaft stud.
Apply grease and install a new o-ring.Apply grease and install a new o-ring.
Remove the o-ring from the split keeper. Remove the split keeper fromRemove the o-ring from the split keeper. Remove the split keeper from
the air shaft.the air shaft.
Remove the top out bottom-out platform, bottom out bumper, retainingRemove the top out bottom-out platform, bottom out bumper, retaining
ring, and seal headring, and seal head from the air shaft.from the air shaft.
Clean and inspect the shaft for damage.Clean and inspect the shaft for damage.
NOTICE
Scratches on the air spring shaft can cause air to leak. If a scratch is
visible the air spring assembly may need to be replaced.
Remove the outer and inner o-rings on the seal head.Remove the outer and inner o-rings on the seal head.
Clean the seal head.Clean the seal head.
Apply grease and install new o-rings.Apply grease and install new o-rings.
Pick
7
8
9