Stanley MasterFix XGrip N09QI User manual

Hydraulic pneumatic blind rivet nut tools
XGrip N09QI

ENGLISH
1
TABLE OF CONTENT
1. SAFETY DEFINITIONS...................................................................................................................................2
1.1. General safety rules...........................................................................................................................................................................2
1.2. Projectile hazards...............................................................................................................................................................................3
1.3. Operating hazards.............................................................................................................................................................................3
1.4. Repetitive motions hazards ...........................................................................................................................................................3
1.5. Accessory hazards .............................................................................................................................................................................4
1.6. Workplace hazards............................................................................................................................................................................4
1.7. Noise hazards......................................................................................................................................................................................4
1.8. Vibration hazards...............................................................................................................................................................................4
1.9. Additional safety instructions for pneumatic power tools.................................................................................................4
2. DESCRIPTION OF THE TOOL ........................................................................................................................5
2.1. Basic characteristics..........................................................................................................................................................................5
2.2. Technical data ....................................................................................................................................................................................6
2.3. Range of usage...................................................................................................................................................................................6
2.4. Tool operation ....................................................................................................................................................................................6
3. TOOL MAINTENANCE...................................................................................................................................7
3.1 Daily maintenance ............................................................................................................................................................................7
3.2. Weekly maintenance........................................................................................................................................................................7
3.3. General maintenance.......................................................................................................................................................................8
3.4. Oil repriming .......................................................................................................................................................................................8
4. SPARE PARTS................................................................................................................................................8
4.1. Ordering................................................................................................................................................................................................8
4.2. List of quickly expendable parts ..................................................................................................................................................8
5. STORAGE ......................................................................................................................................................9
6. COMPLETE TOOL EQUIPMENT ....................................................................................................................9
7. OPERATIONS AND WARRANTY CONDITIONS ............................................................................................9
7.1 Operation conditions ......................................................................................................................................................................9
7.2. Warranty conditions ........................................................................................................................................................................9
8. EC DECLARATION OF CONFORMITY .........................................................................................................10

ENGLISH
2
This instruction manual must be read by any person installing or operating this tool with particular at-
tention to the following safety rules.
Always wear impact-resistant eye protection during operation of the tool. The grade of protection
required should be assessed for each use.
Use hearing protection in accordance with employer’s instructions and as required by occupational
health and safety regulations.
Use of the tool can expose the operator’s hands to hazards, including crushing, impacts, cuts and
abrasions and heat. Wear suitable gloves to protect hands.
1. SAFETY DEFINITIONS
The denitions below describe the level of severity for each signal word. Please read the manual and pay atten-
tion to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
Improper operation or maintenance of this product could result in serious injury and property damage.
Read and understand all warnings and operating instructions before using this equipment. When using
power tools, basic safety precautions must always be followed to reduce the risk of personal injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
1.1. GENERAL SAFETY RULES
 

injury.
 
 
 
 
risks to the operator. Any modication to the tool undertaken by the customer will be the customer’s entire
responsibility and void any applicable warranties.
 
 
 

or wrench before use.
 
11148 are legibly marked on the tool. The employer/user shall contact the manufacturer to obtain replace-
ment marking labels when necessary.
 
damage and function by trained personnel. Any dismantling procedure will be undertaken only by trained
personnel. Do not dismantle this tool without prior reference to the maintenance instructions.

ENGLISH
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1.2. PROJECTILE HAZARDS
 
remove a nose assembly or accessories.
 
velocity projectiles.
 
should be assessed for each use.
 
 
 
 
 
 
1.3. OPERATING HAZARDS
 
and heat. Wear suitable gloves to protect hands.
 
tool.
 
 
 
 
 
 
wash thoroughly if contact occurs.
 
 -
pected movement of the tool.
 
 
 
 
 
 
 
 
1.4. REPETITIVE MOTIONS HAZARDS
 
parts of the body.
 

this can help avoid discomfort and fatigue.
 

ENGLISH
4

should tell the employer and consult a qualied health professional.
1.5. ACCESSORY HAZARDS
 
 

1.6. WORKPLACE HAZARDS
 
tool and also of trip hazards caused by the air line or hydraulic hose.
 
lines.
 
with electric power.
 
tool.
 -
ing parts. Loose clothes, jewellery or long hair can be caught in moving parts.
 
1.7. NOISE HAZARDS
 -

of appropriate controls for these hazards are essential.
 
pieces from“ringing”.
 
and safety regulations.
 -
crease in the noise level.
 
being operated.
1.8. VIBRATION HAZARDS
 
 
 
tool, tell your employer and consult a physician.
 
then be used to support the tool.
1.9. ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS
 
 
 -
sories or when making repairs.

ENGLISH
5
 -
sons. Never direct air at yourself or anyone else.
 
 
hoses. A sharp impact may cause internal damage and lead to premature hose failure.
 
 
safety cables shall be used to safeguard against possible hose-to-tool or hose-to-hose connection failure.
 
 
 
STANLEY Engineered Fastening policy is one of continuous product development and improvement and
we reserve the right to change the specication of any product without prior notice.
2. DESCRIPTION OF THE TOOL
2.1. BASIC CHARACTERISTICS

Anvil

Triger
Oil repriming screw

Push button
Outlet

adjustment

indicator
Air supply

ENGLISH
6
2.2. TECHNICAL DATA
weight ...............................................................................
working pressure ........................................... 
................................................ 23 kN
air consumption ............................................... 1,5 l / stroke
stroke.................................................................................8 mm
height...........................................................................
lenght...........................................................................262 mm
 ............................... 125 mm
2.3. RANGE OF USAGE
The pneumatic-hydraulic tool is designed for riveting with:


2.4. TOOL OPERATION


of the tool as following:
 
 
 
 
Rivet nuts Anvils and mandrels Spare part Nr.
  
 
  
 
  
 
  
 
  
 
  
 
 
hexagons of the screw-plug gauge and sleeve are matching.
 
 
 
- for rivet nuts - the rivet nut is screwed on the whole length of the thread on the mandrel and the front of

- for rivet bolts - set-up the anvil so that there is about 1 mm space between the outer side of the rivet
bolt and inner side of the anvil. Do it as following: screw on the anvil to the backstop to the mandrel and

 
 

ENGLISH
7

the set of stroke force and repeat the procedure until the recommended stroke force is set according to the

Stroke force Ft ( kN )
Rivet nut Al (aluminium) St (steel) Rv (stainless steel)
 357
 599
 7 11 11
 11 13 13
 13 15 15
 15 19 21
 
 
 
 

 
- if the rivet is not fully fastened it is necessary to increase the stroke.
- if the rivet is too fastened, which results in deformation of the rivet and the mandrel ishard to unscrew
out from the rivet, it is necessary to decrease the stroke.
 
The tool, which is set up and prepared this way is ready for riveting.
3. TOOL MAINTENANCE
During maintenance the tool must be disconnected from the source of compressed air !!!
3.1 DAILY MAINTENANCE


device connected in the air distribution.

If the pressure regulator is not equipped with a lter, blow through the air hose before its connection to the
tool in order to get rid of impurities and water. If the pressure regulator has a lter, dry it out.



3.2. WEEKLY MAINTENANCE

to the chapter 3.4.

check - especially the mandrel, anvil and front nozzle - if worn or damaged, replace them. Dismounted parts


ENGLISH
8
3.3. GENERAL MAINTENANCE

must be completely disassembled and all seals and worn parts must be replaced. This repair may be carried out
by an authorized technician only or a person trained by the manufacturer or supplier.
3.4. OIL REPRIMING
Connect the tool to the source of compressed air! Press and release the trigger several times.
Disconnect the tool from the source of compressed air!



4. SPARE PARTS
4.1. ORDERING
Order the spare parts exlusively from the manufacturer or from your sales agents.
The order must contain tool serial number, part number and number of pieces, name of your company and
precise address, your tax identication number and identication number.
4.2. LIST OF QUICKLY EXPENDABLE PARTS
All types and dimensions of mandrels and anvil.............see chart in paragraph 2.4.
 ..............................................................
Tensile screw ................................................................................
Joint sleeve....................................................................................

ENGLISH
9
5. STORAGE
The pneumatic-hydraulic tool embedded in a shipping container must be stored in environment with relative
oo
and caustics.
6. COMPLETE TOOL EQUIPMENT

7. OPERATIONS AND WARRANTY CONDITIONS
7.1 OPERATION CONDITIONS

compressed atmospheric air bare of solid particles and water, reduced to required pressure and lubricated with
anti-corrosive oil. Immediately before putting the tool into service, the regulator valve must not exceed the
maximum outlet pressure of 0,7 MPa. It is recommended to t the air line with an air lter and lubricator.
pAeq,T 
protectors during continuous and long-term operation.
Aggregated weighted vibration acceleration level Lavw,T -6 m.s-2. The cumulative weighted
vw,T -2.

according to the health regulation.
7.2. WARRANTY CONDITIONS


manufacturer, see paragraph 2.1, 3.1, 3.2. Other non-detachable parts are secured with paint. In case of
neglecting this protection the manufacturer shall not admit possible warranty repairs. To admit warranty repair

or proof of purchase. The warranty period is 24 months from the day of purchase conrmed in the Warranty
certicate if the purchase contract does not state otherwise.
Warranty is valid provided that the following:
• 
• 
• 
• 
• 
