Stanley ProSert XTN20 User manual

SERVICE
MANUAL
ProSert®XTN20 Blind Rivet Nut Tool – 74202
Hydro-Pneumatic Power Tool
EN Hydro-Pneumatic Blind Rivet Nut Tool
FR Outil de pose de rivets-écrous hydropneumatique
DE Hydropneumatisches Blindnietmutter-Werkzeug
IT Attrezzo idropneumatico per inserti lettati
PL Pneumatyczno-hydrauliczna nitownica do nitonakrętek
ES Remachadora hidroneumática para tuercas remachables
NL Hydro-pneumatisch gereedschap voor blindklinkmoeren

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2
3
4
5
6
1
7
8
9
15
14
11 12 13
Fig. 2
Fig. 1
80
F
19
I
75
B
C
D
A
E
20B
A
B
C
13
46
20B
30
K
22
31
12
13
14
73
15
18 19
3031

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Fig. 3
90

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Fig. 4

Fig. 5
SCALE 1.5 : 1
40
72
70
60
49
4
3B
3C
3A
3D
2
52 53
76
79
18C
18B
41
19
44
57
47
11
56
10
12
48
71
17
38
16
15
14
1A
74
16M
14M
13M
12M
11M
10M
9M
8M
7M
5M
4M
3M
2M
1M
17M
43
46
18M
19M
20M
21M
22M
42
21E
21A
21B
21C
21D
64
22
63
23
31
32
36
25
54
65
24
55
35
68
67
66
27
34
28
29
74
45
9
62 61
8
69
50
7
51 59
6
58
20B
80
20A
20C
1
18A
21F
33
37
39
73
77
75A
75B
75C
75D
75F
75G
75E
23M
75H
6M
13
5
30
15M
26
75F
78
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Items in bold represent sub-assemblies which can be found on page 20-21.
Item Part Number Description Qty Spares
1 74202-02101 HANDLE ASSEMBLY 1
2 74202-02004 AIR CYLINDER 1
3 74202-02106 AIR PISTON ASSEMBLY 1
4 74202-02005 TIE ROD 2
5 74202-02002 RUBBER BOOT 1
6 74202-02017 AIR TUBE 1
7 74202-02007 ROD GUIDE 1
8 74202-02018 VALVE SLEEVE 1
9 74202-02019 VALVE SLIDER 1
10 74202-02014 BEZEL SWITCH 1
11 74202-02013 TRIGGER VALVE 1
12 74202-02020 TRIGGER 1
13 74202-02021 NOSE CASING 1 1
14 74202-02022 CHUCK NUT 1 1
15 74202-02023 MANDREL ADAPTOR 1
16 74202-02024 T JOINT 1
17 74202-02025 LOCKING NUT 1
19 74202-02010 STROKE ADJUSTER 1
20 74202-02107 END CAP ASSEMBLY 1
21 74202-02105 DISTRIBUTOR ASSEMBLY 1
22 74202-02030 MANUAL REVERSE SWITCH 1
23 74202-02031 MANUAL REVERSE SCREW 1
24 74202-02009 SPOOL VALVE 1
25 74202-02032 PRESSURE ROD 1
26 74202-02033 PRESSURE ROD SLEEVE 1
27 74201-12089 SPRING GUIDE 1
28 74202-02035 PRESSURE CATCH 1
29 74202-02036 REGULATOR 1
30 74202-02037 REGULATOR COVER 1
31 74202-02038 REGULATOR LOCK 1
32 74202-02056 SPRING 1 3
33 74202-02055 LOCKING BEARING 1
34 74202-02054 SPRING 1 3
35 74201-12087 REGULATOR SPRING 1
36 74202-02080 OIL ROD 1
37 74202-02041 SLEEVE 1
38 74202-02047 NOSE SPRING 1 3
39 74202-02040 CONNECTOR 1
40 07265-02004 LIP SEAL 1 3
41 74202-02048 SPRING 1 3
42 74200-12079 BALL (RUBBER) 1
43 74202-02065 SCREW M3 X 12 2 2
44 74202-02044 AIR TUBE 2
45 74202-02045 OIL SCREW 1
46 74202-02012 SUSPENSION RING 1
47 74202-02051 TRIGGER SPRING 1 3
48 74202-02067 TRIGGER PIN 1 3
49 74202-02052 AIR SPRING 1 3
50 74202-02071 WASHER 1 1
51 74202-02072 LIP SEAL 1 3
52 74202-02076 WASHER 2 2
53 74202-02077 TIE ROD NUT 2
54 74201-12081 LIP SEAL 1 3
55 74202-02086 WASHER 1 1
56 74202-02060 O RING 1 5
57 74202-02066 O RING 2 10
58 07003-00029 O RING 1 5
59 07003-00134 O RING 1 5
60 74202-02070 O RING 1 5
61 74202-02074 O RING 3 10
62 74202-02075 O RING 1 5
63 74202-02078 O RING 1 5
64 74202-02079 O RING 2 10
65 74202-02082 O RING 3 10
66 07003-00026 O RING 1 5
67 74201-12084 O RING 1 5
68 07003-00046 O RING 1 5
69 07003-00027 O RING 1 5
70 74200-12121 O RING 1 5
71 07003-00028 O RING 1 5
72 74202-02058 LIP SEAL 1 3
73 74202-02039 NOSE ROD 1
74 74202-02087 SCREW M3 x 8 3 3
75 74200-12700 AIR INLET ASSEMBLY 1
76 74202-02089 BASE CAP 1
79 73200-02022 SAFETY LABEL 1 1
80 74202-02095 LOCKING PIN 1 1
M 1-23 74202-02104 AIR MOTOR ASSEMBLY 1

Fig. 6
All dimensions are in mm.
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CONTENT
PAGE
1. Safety Denitions 9
2. Placing capability 10
2.1 Placing Matrix 10
2.3 Main components list 11
3. Servicing the Tool 12
3.1 Daily Servicing 12
3.2 Weekly Servicing 12
3.3 Priming 13
3.4 Return Spring Servicing 13
4. Maintenance 14
5. Troubleshooting guide 18
6. Hydraulic Oil General Safety Data 19
© 2021 Stanley Black & Decker, Inc.
All rights reserved.
The information provided may not be reproduced and/or made public in any way and through any means
(electronically or mechanically) without prior explicit and written permission from STANLEY Engineered
Fastening. The information provided is based on the data known at the moment of the introduction of this
product. STANLEY Engineered Fastening pursues a policy of continuous product improvement and therefore
the products may be subject to change. The information provided is applicable to the product as delivered by
STANLEY Engineered Fastening. Therefore, STANLEY Engineered Fastening cannot be held liable for any dama-
ge resulting from deviations from the original specications of the product.
The information available has been composed with the utmost care. However, STANLEY Engineered Fastening
will not accept any liability with respect to any faults in the information nor for the consequences thereof.
STANLEY Engineered Fastening will not accept any liability for damage resulting from activities carried out
by third parties. The working names, trade names, registered trademarks, etc. used by STANLEY Engineered
Fastening should not be considered as being free, pursuant to the legislation with respect to the protection of
trade marks.
Original Instruction: F- 21/023
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This instruction manual must be read by any person installing or operating this tool with particular attention
to the following safety rules.
1. Safety Denitions
The denitions below describe the level of severity for each signal word. Please read the manual and pay
attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
Improper operation or maintenance of this product could result in serious injury and property damage.
Read and understand all warnings and operating instructions before using this equipment. When using
power tools, basic safety precautions must always be followed to reduce the risk of personal injury.
STANLEY Engineered Fastening policy
is one of continuous product development and improvement
and we reserve the right to change the specication
of any product without prior notice.
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Items with a * may require a mandrel adaptor kit (74202-02200 found in Accessories Manual 07900-01073). A complete ProSert®
XTN20 (74202) tool is made up of the base tool (part number 74202-02000) and the appropriate nose assembly for the insert.
2. Placing capability
The ProSert® XTN20 hydro-pneumatic tool is designed for placing STANLEY Engineered Fastening Blind
Rivet Nuts through adjustment of the force and/or the stroke. For tool specications refer to tool instruction
manual.
The ProSert® XTN20 Tool is used to place Blind Rivet Nuts from a range of M3 to M10 when coupled with the
relevant nose equipment. Imperial nose equipment is also available to place UNC and UNF inch thread size
Blind Rivet Nuts
The safety instructions must be followed at all times.
2.1. Placing Matrix
Material: -Aluminium Steel StainlessSteel
Avdel®Product
Range:
Eurosert® - M3-M10 M4-M5
Thin Sheet Nutsert® M3-M10 M3-M10 M3-M10
DK/DL M4-M10 -
Euro Hexsert®/Hexsert® - M3-M8 M6
High Strength Hexsert® - M6-M8 -
Squaresert® - M5-M8 -
POP Nut®
Product Range:
Standard Nut* M3-M10 M3-M8 M4-M6
Knurled Nut* M4-M8 M4-M6 -
Closed End Nut* M3-M10 M3-M8 M4-M6
Hexagonal Nut* M4-M8 M4-M8 M4-M6
Tetra Nut* M4-M8 M4-M8 -
HB Bolt* M6-M8 M6-M8 -
Pipe Nut* M6 M6 -
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