Star Trac E-ST User manual

2 620-7925 Rev x1
STAR TRAC
14410 Myford Road
Irvine, CA 926060 USA
WORK INSTRUCTIONS,
E-ST / E-STe INSTALLATION

3 620-7925 Rev x1
GENERAL
Before using this product, it is essential to read ALL installation Instructions and this
ENTIRE operations manual; the manual describes equipment setup and instructs
members on how to use it correctly and safely.
1. Phillips screwdriver, #2 (Included)
2. Hex (Allen) key, 5/32 (Included)
3. Torque wrench (not included)
TOOLS REQUIRED
If you are a Factory Certified Installer you must:
• Adhere to all torque and assembly specifications.
• Use a CALIBRATED TORQUE WRENCH with the necessary hex key sockets
• NOT USE a powered drill, powered driver or powered impact tool for any part of the assembly.
• Complete the assembly checklist is completed on each Star Trac product.
• Complete the final programming, functional and cosmetic checklists for each Star Trac product.
FACTORY CERTIFIED INSTALLER
Copyright 2008. Star Trac by Unisen, Inc. Star Trac Fitness, Star Trac®, and the Star Trac Logo are registered trademarks of Unisen Inc. All rights
reserved, including those to reproduce this book or parts thereof in any form without first obtaining written permission from Star Trac.
iPod
®
is a registered trademark of Apple, Inc.
MYE
®
is a registered trademark of MYE Entertainment LLC.
Every effort has been made to keep this information current; however, periodically, changes are made to the information herein, and these changes
will be incorporated into new editions of this publication. All product names and logos are trademarks of their respective owners. Printed in the USA.

4 620-7925 Rev x1
Step 1.
Place the box with heavy end facing down in the
area where the unit is going to be assembled.
Cut and remove packaging straps.
Step 2.
Lift and remove the top box off the pallet base.
Step 3.
Remove the handrail box from the shipping pal-
let and place aside.
Step 4.
Carefully remove the display and neck assembly
from the pallet and place it on a non-scratching
surface.
E-STEPPER UNPACKING INSTRUCTIONS

5 620-7925 Rev x1
Step 7.
Verify hardware included in the hardware kit:
Item Description QTY
1 #2 Phillips screwdriver 1
2 5/32 Hex (Allen) key 1
4 M4 Pan Head screw. 8
3 1/4-28X3/8 screw (Handrails) 8
6 Quick Install Guide 1
5 M6X16 screw (Neck Joint) 4
Step 5.
Lift the unit off of the pallet base and place it on
the floor.
Step 8.
Place all components on the floor then verify all
items are accounted for and that no visual dam-
age is present on any part.
1 2 3 4 5
6
Step 6.
Remove items from the handrail box and verify
the following parts were included in the pack-
age:
1. Left and right handrails.
2. Owner’s manual with warranty registration card.
3. Hardware kit.
1 2 3

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Step 1.
Using provided screwdriver, remove the (2) M4
x 0.7 screws that hold the display assembly to-
gether, then separate the back of the display
from the front.
Note: Retain the screws for later use.
Step 3.
Take upper display and neck assembly to the
front of the stepper. Feed the cables from the
lower neck through the upper neck.
Caution: Take care not to damage the display plas-
tics or handlebar on the ground.
Step 4.
Keep hold of the cables and rotate the display
up. Now slide the neck over the two mounts in
the lower neck.
Caution: Take care not to pinch the cables or your
finger when the two pieces come together.
E-STEPPER INSTALLATION INSTRUCTIONS
Step 2.
Next, un-plug the heart rate cable from the HR
board connector on the display board, then re-
move the front of display.
Note: Place the display in a safe place for later use.

7 620-7925 Rev x1
Step 6.
Install the handrails:
1st, slide handrail on to upper display mount.
2nd, with some force lift handrail until opening
at the bottom of the handrail is able to slide over
lower frame.
Repeat for the other handrail.
Step 7.
Thread (2) 1/4-28 x 3/8” Button Head Screws
into the upper handrail. Then tighten each screw
to 110 lb-in (12.4 N-m) of torque. Repeat for the
other handrail.
Step 8.
Thread (2) 1/4-28 x 3/8” Button Head Screws
into the lower handrail. Then tighten each screw
to 110 lb-in (12.4 N-m) of torque. Repeat for the
other handrail.
1
st
2
nd
Step 5.
Thread in (4) M6 x 16 Flat Head Screws in the
front and back of the neck where the two pieces
came together. Tighten the screws to 60 lb-in
(6.7 N-m) of torque.

8 620-7925 Rev x1
Step 9.
Identify the four cables coming out of the neck
and the handlebar:
1. Heart rate cable
2. Main I/O cable
3. Coax cable
4. DC power cable
Note: If the unit is not equipped with Personal View-
ing Screen, the coax and DC power cables should
be tucked down the neck as they are part of the PVS
Kit.
Step 11.
Plug-in the 12-pin main I/O cable into the front
display circuit board at J4 connector.
1
2
3
4
Step 10.
Position the display assembly near the top rail
while you make the necessary connections.
Step 12.
Next, plug-in the heart rate cable into the HR
board connector.

9 620-7925 Rev x1
Step 14.
Assemble the front and back display parts to-
gether by sliding the bottom of the front display
under the 2 tabs at the base first, then pressing
front display against the back cover.
Next, secure the front display to the back with
(8) M4 Phillips head screws.
1
2
Step 13.
Plug the HR ground cable into the quick discon-
nect tab on the display frame.
Step 15.
Place the stepper on the floor in the position it
will be used. Then adjust leveling feet to as-
sure that the stepper is leveled to the floor and
does not rock back and forth.
Step 16.
Perform a visual inspection, and test the fea-
tures and functions of the unit prior to use.
Note: Refer to the User’s Manual for other settings
and instructions.
Leveling
Feet
YOU HAVE NOW COMPLETED THE E-SERIES STEPPER INSTALLATION

10 620-7925 Rev x1
ATTENTION
• Star Trac recommends that the steppers be spaced a minimum of 20.0 inches (0.5 m) apart to
allow safe and easy ingress and egress. Even more importantly, there must be at least 48
inches (1.25 m) of free space behind the stepper.
• As with any motorized equipment, the area where steppers are located must be free of obstruc-
tions and fixtures with sharp edges to prevent injury in the event that a user trips or loses bal-
ance and falls.
Use the checklist below to ensure the proper installation of the E Series Stepper:
1. All parts and hardware in the package are accounted for.
2. All screws are tightened down to their specified values.
3. Upper neck is properly mounted and secured to the lower neck.
4. Left and right handrails are properly mounted and secured.
5. All cables and harnesses are properly plugged to their respective connectors.
6. The front and back display plastics are properly installed and secured.
7. Unit is leveled to the floor.
8. Once powered up, all features of the unit function properly.
9. Using a chest strap or wireless heart rate simulator, verify heart rate is recording properly.
For technical assistance call Star Trac Customer Service: 1 800 503 1221

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12 620-7925 Rev x1
Step 1.
Remove all contents from the packaging and
verify that you have the following parts:
1. (1) Embedded display console.
2. (1) Operation manual.
3. (1) Hardware kit.
4. (1) Power adaptor (60W AC).
5. (1) Power cord.
Step 3.
Be careful with the display and place it face
down on top of a non-scratching surface to
protect it from being damaged.
Step 4.
Remove the back cover from the embedded dis-
play assembly and place it in a safe place for
later use.
EMBEDDED DISPLAY CONSOLE INSTALLATION INSTRUCTIONS
Step 2.
Verify the hardware kit has the following parts:
1 2 3
4
5
1
2 3
Item Description QTY
1 Assembly instructions 1
2 Screw, Phillips Head, M4 x 19mm 18
3 Washer, flat, M4 5

13 620-7925 Rev x1
Step 5.
Disconnect the ground cable from the ground
quick disconnect tab on the embedded display.
Save the cable for later use.
Step 6.
Mount the back cover to the display mounting
bracket using (4) M4 x 0.7 x 19mm long Phillips
head screws and four (4) M4 flat washers.
Step 7.
Attach the ground cable to upper left screw on
the mounting bracket and secure tightly.
Step 8.
Pullout the coax adapter from the tuner card on
the embedded display.

14 620-7925 Rev x1
Step 9.
Now screw in the coax adaptor to the coax ca-
ble coming out of the base neck.
Step 10.
Take the embedded display assembly to the
base unit. Hold the front display plastics at the
top with one hand while connecting the cables
and harnesses with the other.
Step 11.
Identify the four cables coming out of the neck
and mounting bracket:
1. Heart rate cable
2. Main I/O cable
3. Coax cable
4. DC power cable
1
2
3
4
Step 12.
Plug-in the heart rate cable from the neck into
the heart rate board connector on the FitCPU
board of the embedded display assembly.

15 620-7925 Rev x1
Step 14.
Next plug-in the coax cable into the coax
adapter on the tuner card of the embedded dis-
play assembly.
Step 15.
Now plug-in the DC power cable from the base
neck into the DC connectors on the embedded
display assembly.
Step 13.
Plug-in the 12-pin main I/O cable from the neck
into the 12 pin connector on the FitCPU board of
the embedded display assembly.
Step 16.
Plug-in the Heart rate ground cable into the
quick disconnect tab on the display mount.

16 620-7925 Rev x1
Step 18.
Assemble the front and back display parts to-
gether by sliding the bottom of the front display
under the 2 tabs at the base first, then pressing
front display against the back cover.
Next, secure the front display to the back with
(8) M4 Phillips head screws.
Step 17.
Plug-in the ground cable coming from upper left
side of the display mounting bracket into the
quick disconnect tab on the embedded display
assembly.
1
2
Step 19.
Connect the in-house entertainment cable to the
RF input at the base of the unit.
Next, take the power supply from the kit and plug
it into the DC input. Then take the power adapter
cable from the kit and plug it into the power sup-
ply and the electrical receptacle.
Step 20.
Turn power on. Perform a visual inspection, and
test the features and functions of the unit prior
to use.
Note: Refer to the User’s Manual for other settings
and instructions.
YOU HAVE NOW COMPLETED THE EMBEDDED DISPLAY INSTALLATION

17 620-7925 Rev x1
ATTENTION
• Star Trac recommends that the steppers be spaced a minimum of 20.0 inches (0.5 m) apart to
allow safe and easy ingress and egress. Even more importantly, there must be at least 48
inches (1.25 m) of free space behind the stepper.
• As with any motorized equipment, the area where steppers are located must be free of obstruc-
tions and fixtures with sharp edges to prevent injury in the event that a user trips or loses bal-
ance and falls.
Use the checklist below to ensure the proper installation of the Embedded Stepper:
1. All parts and hardware in the package are accounted for.
2. Embedded display assembly is clear of any scratches or damage.
3. The front and back display plastics are properly installed and secured.
4. All screws are tightened down to their specified values.
5. All cables and harnesses are properly plugged to their respective connectors.
6. Cable feed and power adaptor are plugged into the front base of the unit.
7. Verify unit is leveled to the floor.
8. Touch screen responds to commands as specified in the User’s Manual section regarding the
Calibration and Setup.
9. iPod menu is functioning and user can browse and listen to music and videos.
10. TV is setup properly per the owner’s manual, signal is clear and audio is coming from both
earphones.
For technical assistance call Star Trac Customer Service: 1 800 503 1221

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19 620-7925 Rev x1
Step 1.
Remove all contents from the packaging and
verify that you have the following parts:
1. (1) iPod® center console.
2. (1) iPod® cradle.
3. (1) Owner’s manual.
4. (1) Cable kit.
5. (1) Lower back cover.
Note: If the center console is being installed on a new
unit, then perform this installation prior to mounting the
display assembly onto the frame.
Step 3.
Using a #2 Phillips screwdriver, remove the (8)
screws on the back of the display plastic. Set
the screws aside, you will need them for re-
assembly.
Step 4.
Carefully open the display plastic, so as to not
detach the inner cables from the display.
iPod® CENTER CONSOLE INSTALLATION INSTRUCTIONS
Step 2.
Verify the cable kit has the following two parts:
1. (1) Center console power cable.
2. (1) Headphone jack and mount.
1
2
3
4
5 1 2

20 620-7925 Rev x1
Step 5.
Disconnect the ground wire between the heart
rate board and the display mount.
Step 6.
Disconnect the 12-pin serial connector from the
display
Step 7.
Now disconnect the heart rate connector from
the display
Step 8.
Be careful with the display and place it face
down on top of a non-scratching surface to pro-
tect it from being damaged.

21 620-7925 Rev x1
Step 9.
Using a #2 Phillips head screwdriver, remove
the (4) screws that hold bottom side of the dis-
play console on, then remove the (1) screw that
holds the headphone jack cap.
Note: Retain screws for later use.
Step 10.
Next remove the bottom cover, then remove the
headphone blank cover.
Note: You will no longer need those covers and
they can be stored away for any possible future use.
Step 11.
Using a Phillips head screwdriver, remove the
(4) screws that hold the original center console
in place, then remove the center console.
Note: You will no longer need the center console
and it can be stored away for any possible future
use.
Step 12.
Insert the new center console into the front dis-
play. Using a #2 Phillips screwdriver, screw in
and secure the (4) screws that were saved from
the original center console.