Staubli PV-ADB4-EVO 2A Series User manual

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PV-SVK4
32.0717
PV-BVK4
32.0716
MA000 (de_en)
Montageanleitung
MA000 (de_en)
Assembly instructions
MA299 (cn_en)
安装说明
MA299 (cn_en)
Assembly instructions
光伏母面板插座 PV-ADB4-EVO 2A/…
光伏公面板插座 PV-ADS4-EVO 2A/…
PV Female panel receptacle PV-ADB4-EVO 2A/…
PV Male panel receptacle PV-ADS4-EVO 2A/…
MC4-Evo 2
目录
安全须知2
所需工具3
电缆准备4
压接5
插座安装7
安装检查 �������������������������������������������������������������������������������������8
插入和拔出9
安装注意事项����������������������������������������������������������������������������10
技术参数11
Content
Safety Instructions �����������������������������������������������������������������������2
Tools required������������������������������������������������������������������������������3
Cable preparation ������������������������������������������������������������������������4
Crimping��������������������������������������������������������������������������������������5
Installation of receptacles�������������������������������������������������������������7
Assembly check ��������������������������������������������������������������������������8
Mating and disconnecting������������������������������������������������������������9
Notes on installation ������������������������������������������������������������������10
Technical data ���������������������������������������������������������������������������11
保护帽/Sealing caps
公面板插座
Male panel receptacle
PV-ADS4-EVO 2A/…
母面板插座
Female panel receptacle
PV-ADB4-EVO 2A/…

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安全须知 Safety instructions
安装说明的重要性
不遵守安装说明和安全须知可能会导致因电击、电弧、火灾或系
统故障而危及生命的人身伤害。
• 请完全按照安装说明的要求进行操作。
• 只可按照本安装说明和技术参数使用和安装产品。
• 安全妥善地保管安装说明，并将其移交给后续用户。
Importance of the assembly instructions
NOT following the assembly and safety instructions could result
in life-threatening injuries due to electric shock, electric arcs, fire,
or failure of the system�
•Follow the entire assembly instructions�
•Use and install the product only according to this assembly
instructions and the technical data�
•Safely store the assembly instructions and pass them on to
subsequent users�
应用范围
该连接器对光伏阵列直流 (DC) 电路中的部件进行电气连接。
该连接器可用于光伏阵列以外的用途，例如，可作为低压直流
(LVDC) 部件。如果该部件被用于其他用途，则要求和规格可能与
本文件中描述的有所不同。
• 要了解更多信息，请联系史陶比尔。www�staubli�com/electrical
Intended use
The connector electrically connects components within the DC
circuits of a photovoltaic array�
The connector can be used for purposes other than those in
a photovoltaic array, e�g�, as a LVDC component� If the com-
ponent is used for other purposes, then the requirements and
specifications may be different from the ones described in this
document�
•For more information, contact Stäubli
www�staubli�com/electrical
对人员的要求
仅电工或接受过电气指导的人员可以装配、安装和调试该系统。
• 电工是指接受过适当的专业培训，并具有适当的知识和经验的
人员，能够识别和避免可能来自电力的危险。电工能够选择和
使用合适的个人防护设备。
• 受过电气指导人员是指在电工的指导或监督下，能够识别和避
免可能来自电力的危险的人员。
Requirements for personnel
Only an electrician or electrically instructed person may assem-
ble, install, and commission the system�
•An electrician is a person with appropriate professional
training, knowledge, and experience to identify and avoid the
dangers that may originate from electricity� An electrician is
able to choose and use suitable personal protective equip-
ment�
•An electrically instructed person is a person who is instructed
or supervised by an electrician and can identify and avoid the
dangers that may originate from electricity�
安装和装配的先决条件
• 切勿使用有明显损坏的产品。
• 仅应使用史陶比尔认可的工具和程序。
• 仅经过认证的光伏电缆才可装配到连接器上。
Prerequisites for installation and assembly
•NEVER use an obviously damaged product�
•ONLY tools and procedures approved by Stäubli shall be
used�
•ONLY approved PV-cables shall be assembled to the connec-
tor�
安全装配和安装
隔离或断开连接后，带电部件仍然通电
• 只有在光伏阵列或光伏组串断电的情况下才能安装本产品。
Safe assembly and mounting
Live parts can remain energized after isolation or disconnection
•ONLY Install the product when the photovoltaic-array or -string
is de-energized�
连接或断开连接
• 在连接或断开连接器之前，一定要切断光伏系统的电源。
• 切勿切断有负载的连接器。
• 切勿将史陶比尔连接器的公端或母端与其他制造商的连接器
相连接。
Mating and disconnecting
•ALWAYS de-energize the photovoltaic system before mating
and disconnecting the connectors�
•NEVER disconnect the connectors under load�
•NEVER connect male or female part of Stäubli connector with
connectors of other manufacturers�
切勿调整或修理部件。
• 连接器仅可安装一次。
• 切勿在连接器装配好后进行调整。
• 更换有缺陷的部件。
Do NOT modify NOR repair component
•Mount connector only once�
•Do NOT modify connectors after assembly�
•Replace defective connectors�

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1
2
3
4
5
3
PV-MS-PLS PV-MS
所需工具 Tools required
(图 1)
剥线钳 PV-AZM…
(ill. 1)
Stripping pliers PV-AZM���
注意： 操作说明 MA267，
wwwstaublicom/electrical
Note:
Operating instructions MA267,
www�staubli�com/electrical
(图 2)
压接钳 PV-CZM 包括定位块和压接模
具
(ill. 2)
Crimping pliers PV-CZM��� incl� locator
and crimping die�
注意： 操作说明 MA251，
wwwstaublicom/electrical
Note:
Operating instructions MA251,
www�staubli�com/electrical
(图 3)
组装和解锁工具PV-MS-PLS
订货号：326058
或者
开口扳手套件 PV-MS,
订货号： 326024
(ill. 3)
PV-MS-PLS Assembly and unlocking
tool, 1 Set = 2 pcs�
Order No� 32�6058
or
Open-end spanner set PV-MS,
Order No� 32�6024
注意: 操作说明MA270,
wwwstaublicom/electrical
Note:
Operating instructions MA270,
www�staubli�com/electrical
(图 4)
PV-WZ-Torque-Set,
订货号： 320065,
或者
扳手尺寸为17 mm的扭矩扳手
(ill. 4)
PV-WZ-Torque-Set,
Order No� 32�0065,
or
Torque wrench 17 mm
(图 5)
测试棒PV-EVO-PST,
订货号: 326073
(ill. 5)
Test plug PV-EVO-PST,
Order No� 32�6073
导线截面积
Conductor cross section
型号
Type
订货号
Order No.
2.5/4/6mm²
(14/12/10AWG) PV-AZM-156 32.6027-156
4/6/10mm²
(12/10/8AWG) PV-AZM-410 32.6027-410
压接范围
Crimping range
型号
Type
订货号
Order No.
2.5/4/6mm²
(14/12/10AWG) PV-CZM-41100 32.6020-41100
4/10mm2
(12/8AWG) PV-CZM-42100 32.6020-42100

4 / 124 / 12
7
6
(图 6)
剪线钳PV-WZ-KS,
订货号: 326080
(ill. 6)
Cable cutter PV-WZ-KS,
Order No� 32�6080
注意: 操作说明MA705,
wwwstaublicom/electrical
Note:
Operating instructions MA705,
www�staubli�com/electrical
b：控制尺寸
b: Control dimension
导线截面积
Conductor cross section
型号
Type
mm mm2AWG
4.0 2.5 14 PV-ADB4-EVO 2A/2,5
PV-ADS4-EVO 2A/2,5
5.8 4 – 6 12/10 PV-ADB4-EVO 2A/6
PV-ADS4-EVO 2A/6
6.5 10 8 PV-ADB4-EVO 2A/10
PV-ADS4-EVO 2A/10
Tab. 1
(图 7)
根据图 7 和表1 检查尺寸
(ill. 7)
Check dimension b in accordance with
ill� 7 and Tab� 1�
电缆准备 Cable preparation
可以连接等级5和6的单芯多股结构电缆。
只使用镀锡铜电缆。
Cables with a strand class 5 and 6 shall be connected�
Use tinned copper cables only�
注意：
切勿使用无保护（外露*）或已生锈的导线。 所有史陶比尔光伏
电缆均具有高品质的镀锡导线。出于安全考虑，史陶比尔禁止
使用 PVC 电缆或 H07RN-F 型号的未镀锡电缆。
Attention
Do not use oxidized nor bare (i�e� uncoated) conductors� All
Stäubli solar cables have high grade tinned conductors� For
safety reasons, Stäubli prohibits the use of PVC cables and
the use of non-tinned cables of type H07RN-F�
注意： 如果所用电缆直径位于两个规格的临界值，请使用较小的密
封 圈 。.
Note:
Please use the smaller sealing if the cable diameter used is
between two limits�
注意： 如果要将本连接器用于光伏阵列以外的低压直流应用，请查阅
《史陶比尔技术说明报告MC4-Evo 2》中的信息。 Link
Note:
If the connector is to be used in low-voltage DC applications
other than those in a photovoltaic array, please consult the
information as provided in the Stäubli Technical Description
Report MC4-Evo 2� Link

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8
9
10
(图 8)
剥除电缆外层，剥除的长度为60至
75 mm。
(ill. 8)
Strip cable to dimension 6�0 mm to
7�5mm�
注意
在剥线时不要切断单股铜丝！
Attention
Do not cut individual strands when
stripping!
压接 Crimping
(图 9)
• 打开并握住夹钳 (K)。
• 将插针置于适当的截面积范围内。
• 向上旋转压接片。
• 松开夹钳 (K)。
• 压接完成。。
(ill. 9)
•Open and hold the clamp (K)�
•Place the contact in the appropriate
cross-section range�
•Turn the crimping flaps upwards�
•Release clamp (K)�
•The contact is locked�
注意: 确保插针被放置于定位块内并由夹
钳托住。
Note:
Make sure that the contact is
placed in the housing and is held by
the clamp�
(图 10)
放置插针并固定到正确位置。
(ill. 10)
Press the pliers gently together until
the crimping flaps are properly located
within the the crimping die�

6 / 126 / 12
12
11
(图 11)
插入剥皮后的电缆末端，使电缆铜丝与
插针的压接套充分接触。再压紧压接
钳。
(ill. 11)
Insert the stripped cable end until the
cable strands come up against the
locator� Completely close the crimping
pliers�
(图 12)
根据IEC 60352-2:2006 + A1:2013 编写
标准，目视检查压接。
(ill. 12)
Visually check the crimp according to
the criteria written in
IEC 60352-2:2006 + A1:2013�
• 请确认：
• 所有铜丝均插入压接套
• 压接套没有变形或缺失
• 压接形状对称
• 在连接侧或压接侧，导线可见。
Confirm that:
•all of the strands have been captured
in the crimp sleeve
•the crimp sleeve is not deformed or
missing any portion of the crimp flaps
•that the crimp is symmetrical
•a “brush” of conductor strands are
visible on the contact side of crimp�

7 / 127 / 12
M
M
E
E
14
15
13
( 1 : 1 )
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D
1 2
1 2
Copyright DIN ISO 16016
shall beobserved!Thereproduction,distributionandutilizationofthis documentaswell asthe
communicationof its contentstootherswithoutexplicit authorizationis prohibited. Offenderswill beheld liable fo rthepayment of damages. All rightsreservedin theeventofthegrantofa patent,utillitymodel ordesign. ©Stäubli Electrical Connectors.
11.3
0
0.1
+
12.15

0
0.05
+
Thickness Metal min. 1 mm to ≤ 4 mm
Plastic min. 1 mm to ≤ 6 mm
12.3


0.1
x
x
w anti-twist functionality
(D-shaped thread)
w/o anti-twist functionality
(w/o D-shaped thread)
2
2
带电缆 with
cable
不带电缆
without cable
插座安装 Installation of receptacles
(图 13)
根据图 13 中列出的尺寸在外壳板上钻
孔。
对于水平和垂直安装，建议保留至少
25 mm 的间距 (X)。
(ill. 13)
Manage breakthroughs/drill housing
plate using dimensions as layed out in
ill� 13�
For both horizontal and vertical mount-
ing a spacing (X) of at least 25 mm is
recommended�
注意事项： 确保金属外壳的外壳壁厚为
2-4 mm，塑料外壳的外壳壁厚为
2-6 mm。如果使用上述值以外的壁
厚，则客户必须完成验证过程。
Note:
Ensure a housing wall thickness of
2 – 4 mm for metal housings and
2 – 6 mm for plastic housings� In case
of using a wall thickness outside the
values mentioned above the valida-
tion process has to be done by the
installer�
(图 14) (ill. 14)
注意
在通过钻孔安装塑料绝缘材料之
前，必须将平垫片安装在绝缘材料
上。
Attention
Before mounting the plastic
insulations through the bore, the
flat gasket must be located on the
insulation�
注意
如果缺少平垫片或安装不当，则防
护等级 IP65 和 IP68 会受影响。
Attention
In case of lacking flat gasket or
incorrect mounting, the ingress
protection IP65 and IP68 is not
ensured!
(图 15) (ill. 15)
注意： 将绝缘外壳(E) 放在适当位置，使其
能够插入和拔出。转动螺母 (M) 并用
扭矩扳手拧紧。
典型值为 17 Nm1)。在最终使用中，必
须根据相应的外壳验证适当的扭矩。
Note:
Position the plastic parts (E) such
that they can be plugged and un-
plugged� Screw on the nuts (M) and
tighten them with the torque wrench�
Typical values are about 1�7 N m1)�
The appropriate torque has to be
verified in the end-use according to
the housing chosen�
1) 我们建议严格按照为所用的每个特定扭矩扳手确
定的校准程序进行操作！
1) Follow the calibration procedure defined for the
applied torque wrench!
在安装位置，平垫片必须均匀地位于安
装面的外侧。
在组装后的目视检查中，不应存在裂纹、
折叠或其他干扰。
In mounting position the flat gasket
must lie even on the outer side of the
mounting surface�
During visual check following the
assembly steps, no cracks, foldings or
other irregularities shall exist�
不带有抗扭转功能
D型螺纹 带有抗扭转功能 D型螺纹
金属厚度最小
塑料厚度最小

8 / 128 / 12
16
18
17
安装检查 Assembly check
(图 16)
将压接的插针插进公/母绝缘外壳，直至
啮合。轻轻拉动导线，检查金属部分是否
正确连接。
(ill. 16)
Insert the crimped contact into the
insulator of the male or female coupler
until engaged�
You will typically hear a “click” sound
once fully inserted�
Pull gently on the cable to check that
the metal part is correctly engaged�
（图 17）
将测试棒正确的一端最大限度地插入
公/母连接器。如果插针位置正确，测试
棒上的白色标记必须仍然可见。
(ill. 17)
Insert the appropriate end of the test pin
into the male or female coupler as far as
it will go�
If the contact is correctly located the
white mark on the test pin must still be
visible�
(图 18)
必须在终端使用处标记光伏组件串的极
性，例如在安装面板插座的 PCE 外壳上。
(ill. 18)
The polarity of the PV-string in its end-
use has to be marked, for example on
the PCE enclosure where the panel
receptacles are mounted�
注意： 以下标记被视为极性的清晰标记：
“+”和“-”
“POS”和“NEG”
“POSITIVE”和“NEGATIVE”
Note:
The following markings for polarity
are deemed to be sucient:
“+” and “-”
“POS” and “NEG”
“POSITIVE” and “NEGATIVE”

9 / 129 / 12
19
插入和拔出 Mating and disconnecting
插入：
(图 19)
将连接器互插直到听到“咔嗒”声为止。
轻轻拉动连接器以便确认是否正确啮
合。
Mating
(ill. 19)
Mate the connectors until a „click“ can
be heard�
Check correct engagement by lightly
pulling the connector (maximum pulling
force: 20 N)�
注意
不得安装未完全啮合的连接器，因为
这可能会导致卡夹永久偏移，进而
丧失锁定功能。
无论何时都必须核实装配情况。
Attention
Assembly of not fully engaged
connectors is not permitted as this
could lead to a permanent deflec-
tion of clips and thus to a potential
loss of the locking function�
The correct assembly has to be
verified at all times�
拔出：
使用 PV-MS-PLS/2 或 PV-MS 断开连接。
Disconnecting
Use PV-MS-PLS/2 or PV-MS to discon-
nect�

10 / 1210 / 12
安装注意事项 Notes on installation
关于安装的一般注意事项
• 必须为未插合的连接器安装保护帽（插座订购号320716；插头
保护帽订购号 320717）以防止环境影响（湿气、灰尘等）。
• 切勿插合被污染的连接器。
• 连接器不得与任何化学品接触。
General notes on installation
•Unmated connectors must be protected from environmental im-
pact (moisture, dirt, dust, etc�) with sealing caps (socket order
no� 32�0716; plug order no� 32�0717)�
•Do not mate contaminated connectors�
•Connectors must not come into contact with any chemicals�
电缆布线
电缆从连接器出来应预留至少20毫米距离再进行弯折。请参阅电
缆制造商规格，获取最小弯曲半径。
Cable routing
Cable management must allow a minimum of 20 mm of cable
that exits directly from the cable seal without bending or stress�
Refer to cable manufacturers specification for minimum bending
radius�
被污染/损坏的连接器：
• 切勿让连接器受到环境污染（如土壤、水、昆虫、灰尘）。
• 切勿让连接器的表面受到污染（如贴纸、油漆、热缩管）
• 切勿将连接器直接置于屋顶表面。
• 连接器不得位于电缆的最低点，此处会有水聚集
• 连接器不得位于滞水中
• 不得将电缆扎带直接安装在连接器本体上。
Contaminated/damaged connectors:
•Do not allow connectors to be contaminated by the environ-
ment (e�g� soil, water, insects, dust)�
•Do not allow the connector to be contaminated on its surface
(e�g� stickers, paint, heat shrink tubing)
•Do not allow that the connector is directly on the roofing sur-
face�
•Do not allow that the connector is at the lowest point of cabling
where water can collect
•Do not allow that the connector is in standing water
•Do not allow that cable ties to be mounted directly on the
connector body�
机械压力：
• 检查确认连接器没有受到永久性机械拉伸负荷或振动的影响。
• 电缆不得使连接器受到应力。
Mechanical stress:
•Check that the connectors are not subjected to a permanent
mechanical tensile load or vibration
•Connectors shall not be under strain from cable management
Min.
20 mm

11 / 1211 / 12
型号名称 Type designation PV-ADS4-EVO 2A/x, PV-ADB4-EVO 2A/x
连接系统 Connector system Ø 4 mm
额定电压: Rated voltage DC 1500 V (TÜV Rheinland)
DC 1500 V (UL)
额定电流85°C (IEC) Rated current at 85°C (IEC)
32 A (2.5 mm²)
42 A (4.0 mm²)
47 A (6.0 mm²)
62 A (10.0 mm2)
额定电流 (UL) Rated current (UL)
30 A (14 AWG)
35 A (12 AWG)
50 A (10 AWG)
70 A (8 AWG)
环境温度范围 Ambient temperature range -40°C...+85°C (IEC)
-40°C...+90°C (UL)
运输/存储温度范围 Transportation/storage temperature range -30°C/+60°C
运输/存储相对湿度 Transportation/storage relative humidity < 70%
温度上限 Upper limiting temperature 115°C
防护等级，已插合 Degree of protection, mated IP65/IP68 (1 m, 1 h)
防护等级，未插合 Degree of protection, unmated IP2X
过压类别/污染等级 Overvoltage category/Pollution degree CAT III/3
锁紧系统 Locking system Locking type
连接系统 Contact system MULTILAM
连接类型 Type of termination 压接/crimping
触头材料 Contact material 铜 、镀 锡 /Copper, tin plated
绝缘材料 Insulation material PA
阻燃等级 Flame class UL94-V0
连接器兼容型号 Compatible with Connector type
MC4:
(PV-KST4/… ; PV-KBT4/…)
MC4-Evo 2:
(PV-KST4-EVO 2/...; PV-KBT4-EVO 2/...)
TÜVRheinland认证依据
IEC62852:2014+Amd.1:2020
TÜV Rheinland certified according to
IEC 62852:2014+Amd.1:2020 R 60127171
UL 认证依据 UL6703 UL recognized component in accordance with
UL6703 E343181
温度等级符合IECTS63126的规定 Temperature Level according to IEC TS 63126 Level 2
技术参数 Technical Data

12 / 1212 / 12
生产商/Manufacturer:
Stäubli Electrical Connectors AG
Stockbrunnenrain 8
4123 Allschwil/Switzerland
Tel. [phone]
Fax [phone]
mail [email protected]
www.staubli.com/electrical © by Stäubli Electrical Connectors AG, Switzerland – MA299 – 01.2022, Index b, Marketing Communications – 随时可能变更/Subject to alterations
注意事项/Notes: