stertil-KONI ST 1065-FWF Building instructions

Mobile column lifts
Wireless
Service and Parts manual
© 2015 Stertil B.V. 38007815-B

Service and Parts manual (Version B) 2 Wireless
Service and Parts manual for the Stertil- Koni mobile column lifts
ST 1065- FWF
ST 1075- FWF, FWG
ST 1085- FWA, FWG, RWA, RWG, VFWA, VFWG
ST 1100- FWA, FWG, RWA, RWG, VFWA, VFWG

Service and Parts manual (Version B) 3 Wireless
Contents
1 About this manual............................................................................................................. 6
1.1 Copyright.............................................................................................................................................. 6
1.2 Limitations of the document................................................................................................................ 6
1.3 Who is this manual intended for?....................................................................................................... 6
1.4 Scope of this manual...........................................................................................................................7
1.5 Document conventions.........................................................................................................................7
1.6 Manufacturers details...........................................................................................................................8
1.7 Guarantee and liability......................................................................................................................... 8
1.8 Compliance with standards..................................................................................................................8
1.9 Trademarks.......................................................................................................................................... 8
1.10 Statutory standards and regulations....................................................................................................9
1.11 Supplements to the manual.................................................................................................................9
1.12 Related documents.............................................................................................................................. 9
1.13 Additional documentation.....................................................................................................................9
1.14 Storing the manual...............................................................................................................................9
1.15 Recommissioning............................................................................................................................... 10
1.16 Version history................................................................................................................................... 10
2 Safety.................................................................................................................................11
2.1 Introduction to safety......................................................................................................................... 11
2.2 Hazards.............................................................................................................................................. 11
2.2.1 Electrical hazards...............................................................................................................................12
2.2.2 Mechanical hazards........................................................................................................................... 12
2.2.3 Fall hazards........................................................................................................................................12
2.3 General safety instructions................................................................................................................ 12
2.3.1 The importance of safety...................................................................................................................13
2.3.2 Working in accordance with procedures........................................................................................... 14
2.3.3 Safety warnings..................................................................................................................................14
2.3.4 Personnel........................................................................................................................................... 14
2.3.5 Safety instructions..............................................................................................................................15
2.4 Safety features................................................................................................................................... 17
2.4.1 Emergency stop................................................................................................................................. 17
2.4.2 Safety Signs....................................................................................................................................... 18
2.5 Lock-out / Tag-out.............................................................................................................................. 19
2.5.1 Lock-out / Tag-out procedure............................................................................................................ 19
2.5.2 End lock-out / tag-out procedure....................................................................................................... 20
2.6 Environmental aspects.......................................................................................................................21
2.6.1 Disposal..............................................................................................................................................21
2.6.2 REACH declaration............................................................................................................................ 21
2.7 Training levels.................................................................................................................................... 21
3 Description........................................................................................................................22
3.1 Technical specifications..................................................................................................................... 22
3.2 Type identification.............................................................................................................................. 23
3.3 Lifting capacity................................................................................................................................... 23
3.4 Lifting system..................................................................................................................................... 23
3.5 Control system................................................................................................................................... 25
3.6 Hydraulic power unit.......................................................................................................................... 25
3.7 Column, lifting cylinder and guide block............................................................................................25
3.8 Control box.........................................................................................................................................26
3.9 Pallet lifting mechanism..................................................................................................................... 26
3.10 Retractable Wheels (R models).........................................................................................................26
3.11 Locking feature...................................................................................................................................26
3.12 Adjustable forks..................................................................................................................................26
4 Installation.........................................................................................................................27
4.1 Unpacking and setup......................................................................................................................... 27
4.2 Switch tube assembly........................................................................................................................ 28

Service and Parts manual (Version B) 4 Wireless
5 Inspection and maintenance...........................................................................................29
5.1 Aim of maintenance........................................................................................................................... 29
5.2 When you carry out maintenance..................................................................................................... 29
5.2.1 Recommendations for maintenance.................................................................................................. 30
5.2.2 Preparations before inspection and maintenance............................................................................. 30
5.2.3 Pay attention to safety.......................................................................................................................30
5.2.4 Waste disposal...................................................................................................................................31
5.2.5 Forms and administration.................................................................................................................. 31
5.3 Monthly maintenance......................................................................................................................... 31
5.4 Annual maintenance by the technical service................................................................................... 31
5.5 Regular preventive maintenance procedures.................................................................................... 32
5.5.1 Lubrication instructions...................................................................................................................... 32
5.5.2 Hydraulic oil........................................................................................................................................33
5.5.3 Checking the emergency shutdown mechanism...............................................................................34
5.5.4 Checking the safety locking feature.................................................................................................. 34
5.5.5 Checking the safety switch of the pallet lifting mechanism............................................................... 35
5.5.6 Checking the pneumatic spring(s).....................................................................................................35
5.6 Maintenance switches........................................................................................................................35
5.7 Batteries..............................................................................................................................................36
5.8 Settings screen.................................................................................................................................. 36
5.8.1 User Settings......................................................................................................................................36
5.8.2 Shop configuration............................................................................................................................. 40
5.8.3 User administration............................................................................................................................ 41
5.8.4 Edit user............................................................................................................................................. 43
5.8.5 Maintenance configuration................................................................................................................. 44
5.9 Special procedures............................................................................................................................ 54
5.9.1 Users.................................................................................................................................................. 54
5.9.2 Setting the clock................................................................................................................................ 57
5.9.3 Setting the height limit....................................................................................................................... 59
5.10 Corrective maintenance..................................................................................................................... 61
5.10.1 General safety requirements for corrective maintenance..................................................................61
5.10.2 Required knowledge.......................................................................................................................... 61
5.10.3 Request for repair.............................................................................................................................. 61
5.10.4 Communication...................................................................................................................................61
5.10.5 Spare parts.........................................................................................................................................61
5.11 Technical support...............................................................................................................................62
5.12 Corrective maintenance procedures.................................................................................................. 62
5.12.1 Removal and installation of the lifting cylinder..................................................................................62
5.12.2 Adjustment of the pallet lifting mechanism........................................................................................62
5.12.3 Adjusting the pallet lifting mechanism safety switch......................................................................... 63
5.12.4 Adjustment of the retractable front wheels (R)..................................................................................65
5.13 List of parts........................................................................................................................................ 65
5.14 Replacement parts............................................................................................................................. 65
6 Troubleshooting............................................................................................................... 67
6.1 General...............................................................................................................................................67
6.2 Messages........................................................................................................................................... 67
6.3 Information messages........................................................................................................................69
6.4 Fault messages..................................................................................................................................71
6.5 Error messages..................................................................................................................................72
6.6 Faults..................................................................................................................................................74
6.6.1 The column lift cannot be raised.......................................................................................................74
6.6.2 The column lift cannot be lowered.................................................................................................... 75
6.6.3 The column lift lowers all by itself..................................................................................................... 75
6.6.4 The column lift is not raised far enough........................................................................................... 75
6.6.5 No battery power............................................................................................................................... 76
6.6.6 No control voltage..............................................................................................................................76
6.7 Emergency lowering facility............................................................................................................... 76
7 Options.............................................................................................................................. 78
7.1 Wheel adapters.................................................................................................................................. 78
7.1.1 Longer wheel adapters...................................................................................................................... 78
7.2 Traverse beam................................................................................................................................... 79
7.2.1 Before you start working....................................................................................................................79
7.2.2 User instruction.................................................................................................................................. 80

Service and Parts manual (Version B) 5 Wireless
7.2.3 Tilting of the traverse beam with king pin adapter............................................................................ 80
7.3 Adaptors with G-suspension..............................................................................................................81
7.3.1 Before you start working....................................................................................................................82
7.4 Multipurpose fork adaptor.................................................................................................................. 83
8 List of parts...................................................................................................................... 84
8.1 Main components...............................................................................................................................84
8.2 Guide block ST 1075-xxF.................................................................................................................. 86
8.3 Guide block ST 1085-VxxA / ST 1100-VxxA.....................................................................................88
8.4 Guide block ST 1085-xxA / ST 1100-xxA......................................................................................... 89
8.5 Guide block ST 1065-xxG / ST 1085-xxG / ST 1100-xxG................................................................ 89
8.6 Guide block ST 1075-xxG................................................................................................................. 91
8.7 Column ST 1075-Fxx / ST 1085-Fxx.................................................................................................92
8.8 Column ST 1085-Rxx........................................................................................................................ 93
8.9 Column ST 1085-VFxx / ST 1100-VFxx............................................................................................ 96
8.10 Column ST 1100-Fxx.........................................................................................................................97
8.11 Column ST 1100-Rxx........................................................................................................................ 99
8.12 Pallet lift mechanism 250-2 (retractable/wide frame)...................................................................... 102
8.13 Pallet lift mechanism 300-2 (standard battery)................................................................................103
8.14 Fork arms ST 1085..........................................................................................................................104
8.15 Fork arms ST 1100..........................................................................................................................105
8.16 Drive unit B/W..................................................................................................................................105
8.17 Hydraulic unit................................................................................................................................... 106
8.18 Hydraulic cylinder (ST1075)............................................................................................................ 108
8.19 Hydraulic cylinder (ST1065, ST1085, ST1100)...............................................................................110
8.20 Control unit W.................................................................................................................................. 112
8.21 Control box.......................................................................................................................................115
8.22 Labels............................................................................................................................................... 116
9 List of parts - variants and options............................................................................. 119
9.1 Fork adaptors and frame extensions...............................................................................................119
9.2 Traverse beam................................................................................................................................. 120
10 Appendices..................................................................................................................... 123
10.1 Electrical connections...................................................................................................................... 123
10.2 Hydraulics diagram.......................................................................................................................... 123
10.3 Dimensional drawing ST 1065-FWF................................................................................................124
10.4 Dimensional drawing ST 1075-FWF................................................................................................126
10.5 Dimensional drawing ST 1085-FWA, VFWA, RWA........................................................................ 127
10.6 Dimensional drawing ST 1100-FWA, VFWA, RWA........................................................................ 128
10.7 Inspection checklist.......................................................................................................................... 128
Index................................................................................................................................ 130

Service and Parts manual (Version B) 6 Wireless
1 ABOUT THIS MANUAL
1.1 Copyright
Copyright © 2015 Stertil B.V All rights reserved worldwide.
No part of this publication, including drawings and diagrams, may be reproduced and/
or made public, whether by printing, photocopying. microfilm or by any other means
whatsoever, without the prior written permission of Stertil B.V.
1.2 Limitations of the document
The English language version is the original version. All other language versions are
translations of the original English language version.
Stertil B.V. reserves the right to modify the construction and/or configuration of
its products at any time without any obligation to modify products which have
been previously supplied. The data provided in this manual is based on the most
recent information. This data may be subject to change at a later date, without prior
notification. For information regarding adjustment, maintenance or repair which is not
described in this document, please contact the Customer Service department of Stertil
B.V.
The information in this document concentrates solely on use of the product as
intended by the manufacturer. In the event that the products, parts of the products
or procedures are applied in any way other than that described in this manual, then
confirmation must be obtained as to the correctness and suitability of that use.
No rights may be derived from this manual or from the documentation supplied
together with the product. The supplier is bound by no agreement other than the order
confirmation.
This manual contains useful and important information on the correct operation and
proper maintenance of the product. Furthermore, the manual contains important
instructions for installing the product and instructions for preventing possible accidents
and serious harm while the product is running. We have taken all possible steps
to make this manual as correct and as complete as possible. Should you discover
any errors or omissions, please bring this to the attention of your local Stertil service
department or distributor, see section Technical support (on page 62), so that we
can make amendments. This will enable us to improve our documentation.
1.3 Who is this manual intended for?
This manual is intended for users of the vehicle lift. Anyone who is not familiar with the
operation of the vehicle lift is advised to fully read the following chapters and to follow

Service and Parts manual (Version B) 7 Wireless
the instructions exactly. Personnel that are familiar with the operation of the vehicle lift
can use this manual for reference. The table of contents and the index can be used to
locate specific information.
1.4 Scope of this manual
This manual is a guide for operating the vehicle lift. Each operator and operator
related maintenance action is sequentially described in the relevant sections of this
manual.
Normal routine operation of the vehicle lift, requires that operators:
• Have enough technical knowledge and experience to carry out the assigned tasks.
• Can recognize and prevent hazards.
• Have read this manual and understand the contents.
• Have been adequately trained.
• Are able to follow the procedures in this manual.
1.5 Document conventions
In this manual the following signs are used to draw the reader’s attention to especially
important points. Actions the operator or engineer should perform in a specific
sequence are numbered:
• Turn on the power switch.
• Bullet points (•) are used for lists of items or actions.
• Soft keys or touch screen buttons are always shown between [brackets]: [Start],
[Enter], [2].
NOTE
Provides additional information that is helpful to complete a task or avoid
problems.
CAUTION
Warns of a situation that may cause material damage if one does not follow the
safety instructions.
WARNING
Warns of a situation that may cause physical injury and / or material damage if
the safety instructions are not followed.
DANGER
Warns of a situation that will cause serious physical injury and / or heavy
material damage if the safety instructions are not followed.

Service and Parts manual (Version B) 8 Wireless
Bold text is used for (sub)titles or for information that needs special attention: “Read
these instructions carefully”.
1.6 Manufacturers details
If you need any assistance, please contact your regional service center.
If you still have questions after reading this guide, we would encourage you to contact
us. We appreciate all advice, feedback and suggestions from our customers. Please
contact Stertil at:
Stertil B.V.
Address: P.O Box 23 / 9288ZG Kootstertille
Westkern 3 / 9288 CA Kootstertille
The Netherlands
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet www.stertil.nl
1.7 Guarantee and liability
Please refer to the order confirmation and the delivery terms and conditions for the
applicable guarantee and liability.
1.8 Compliance with standards
The vehicle lift has been tested, certified and found to comply with:
• The ‘Machinery directive’ 2006/42/EC
EN 61508 (SIL2), EN 1493, NEN-EN-ISO 13489-1, NEN-EN-ISO 13850, EN
60204-1
• R&TTE Directive 1999/5/EC
EN 300 220-2, EN300 330-2
• The Low Voltage Directive 2006/95/EC
EN60950-1, IEC60335-2-29
• The EMC Directive 2004/108/EC
EN 301 489-01, EN 301 489-02, EN 61000 3-2, EN 61000 3-3
The product also complies with all applicable CE-directives and therefore bears a CE
plate.

Service and Parts manual (Version B) 9 Wireless
1.9 Trademarks
All trademarks stated in this manual are registered trademarks of their suppliers.
The instructions in this manual do not take into account different national regulations
and laws. When operating the machine, it is the sole responsibility of the user to make
sure that all applicable local laws and regulations are obeyed.
1.10 Statutory standards and regulations
The instructions in this document take no account of the different national regulations
and laws that must be obeyed when operating the vehicle lift. It is the sole
responsibility of the purchaser to obey these regulations and laws.
1.11 Supplements to the manual
If you receive any supplements to the manual from Stertil, these must be inserted into
the manual immediately.
1.12 Related documents
This manual is part of the documentation set for the vehicle lift. This set consists of the
following documents:
• Operator Manual,
This manual contains all required information for the operation of the vehicle lift. This
manual details also operator related maintenance.
• Service and Parts Manual,
This manual describes the procedures required for a proper installation and details
preventive and corrective maintenance to be carried out by a certified service
engineer. This manual contains also all the relevant system engineering drawings as
well as the lists of spare parts of the lifting system.
1.13 Additional documentation
NOTE
For additional information or maintenance procedures always refer to the
documentation of the manufacturer.

Service and Parts manual (Version B) 10 Wireless
1.14 Storing the manual
Stertil expects a copy of this manual to be available to the user(s), operators of the
vehicle lift and a copy should always be available when operating or maintaining the
vehicle lift.
1.15 Recommissioning
In the event of a recommissioning (e.g. relocation of the machine or a transfer of
ownership), you MUST contact Stertil and subcontractor to discuss the procedures,
terms and conditions, service contract, etc., so that the proper functioning and safety
of the machine after recommissioning can be guaranteed.
If Stertil is not involved in a recommissioning, then Stertil is not liable for any claims of
third parties arising from that recommissioning.
1.16 Version history
Every effort has been made to make this manual as accurate and complete as
possible. However, should the user(s) find any errors or omissions, it would be
appreciated if these were brought to the attention of Stertil. Please report any errors or
omissions to Stertil.
Also, during the lifetime of the machine, engineering improvements may result in
the need to revise this manual. It is then at the discretion of Stertil, if a revision/new
version of this manual is required.
The following table describes the main changes for each document version of this
manual.
Table 1: Version history
Version Date Changes
A March 2015 Added R&TTE directive, Update Service & Parts
manual 1.8,7.16, 7.20, 7.21,7.22, 9.1, 9.2, 9.3
B October 2015 Migrated to DITA standard, several changes

Service and Parts manual (Version B) 11 Wireless
2 SAFETY
2.1 Introduction to safety
If performing operation, maintenance and service activities, always carry out these
activities with the greatest caution to avoid injuries or damage to the vehicle lift.
All operation, maintenance and service activities may only be performed by an
authorized and sufficiently instructed person. It is the responsibility of those in charge
of preparing and/or supervising such maintenance or overhaul work to take the
necessary action(s) to ensure safe working conditions.
Our safety requirements may under no circumstances conflict with the legal
ordinances and regulations that apply to the safety of the vehicle lifts. If any one of the
warnings or safety requirements should be in conflict with existing local regulations,
then the strictest regulation shall take precedence.
WARNING
Always adhere to the local safety regulations! Stertil B.V. is not liable for damage
of physical injury due to ignoring the safety instructions.
Stertil B.V. has made all possible efforts to inform you correctly and fully about
possible dangers involved in working with this vehicle lift. However it is your
responsibility to assure that the safety rules are actually observed.
NOTE
By this manual, Stertil delivers the complete information and can therefore not
accept liability for possible omissions of parts of this manual.
The vehicle lift is safeguarded according to the regulations for this type of equipment.
Making modifications to the vehicle lift without our written permission is prohibited.
In the event of damages to persons or property arising from failure to heed this
instruction, Stertil shall accept no liability whatsoever.
The supervisor or individual responsible for the work site or organization respectively
must ensure that the organization's safety guidelines are strictly followed.
WARNING
Failure to follow the safety instructions may lead to personal injury and damage
to the vehicle lift and vehicle.

Service and Parts manual (Version B) 12 Wireless
2.2 Hazards
This section describes the potential hazards when working with the vehicle lift.
2.2.1 Electrical hazards
Precautions to be taken when working with electrical equipment:
• Consider all circuits live until you have personally turned the power off and locked
the main switch. Also tag the main switch with a safety sign.
• Keep your clothing, hands and feet dry.
• Do not wear rings, watches, metal-rimmed glasses or jewelry when working around
electrical circuits.
• Static electricity can harm electronic parts. Always make sure that you are earthed
when working on electronic parts.
• Maintenance and repair activities on the electrical system of the machine may only
be performed by special trained electricians which are familiar with the common and
local electrical regulations in charge.
2.2.2 Mechanical hazards
Precautions to be taken when working with mechanical equipment:
• Do not wear rings, watches, jewelry, ties or loose sleeves when working around
moving mechanical parts.
• Keep long hair covered when working around moving mechanical parts.
• Stay away from moving machine parts.
• Always use spare parts of a type and part number recommended by Stertil.
2.2.3 Fall hazards
Precautions to be taken when working on assemblies at higher altitudes:
• Identify potential fall hazards prior to each project and during a daily walk-around.
• Pay attention to hazards associated with routine and non-routine tasks.
• Eliminate the need for fall protection where possible by rescheduling the task,
isolating the task, or changing the task.
• Emphasize fall hazards unique to the site, such as open floor holes or shafts, riser
penetrations, and skylights.
• Team up with other construction employers and employees to identify best practices
and share fall prevention solutions.
• Chose the correct ladder for the task, read the instructions, and be sure that the
ladder is in good condition. Check for surrounding hazards, stable footing, and the
proper angle.
• Identify skylights and make sure they are properly protected.
• Contact your supervisor if you see fall hazards or have any other questions about fall
prevention. Do not work until unsafe conditions have been corrected.

Service and Parts manual (Version B) 13 Wireless
2.3 General safety instructions
If performing operational or maintenance activities, always carry out these activities
with the greatest caution to avoid injuries or damage to the equipment.
Always adhere to the local safety regulations. The safety instructions in this manual
only serve as a guideline. Stertil B.V. is not liable for damage or physical injury as a
result of ignoring the safety instructions.
Examples of local safety instructions are:
• A safety plan
• Work area must be shielded off or clearly marked with signs indicating that
technicians are responsible for their own safety.
• A first-aid kit has to be present.
DANGER
Modifications to parts or to the operating system may result in danger for
the user. The compliance as well as guarantee will then be voided.
WARNING
If you are not familiar with the vehicle lift, read the operator manual and
especially this chapter about safety before starting to operate the vehicle lift.
WARNING
Do not use the vehicle lift for purposes other than those specified.
WARNING
Never operate the vehicle lift when persons, goods or anything related are on it,
under it or in front of it.
WARNING
At all times, the user of the vehicle lift is responsible for a safe operation of the
lift and should always notice the maximum lifting height to prevent damage to the
vehicle and the building.
NOTE
All persons working on the vehicle lift must have free access to the instruction
manuals.
2.3.1 The importance of safety
The importance of safety at work place can't be over exemplified. It is mostly felt at
places where the operators and engineers are exposed to sustained risk in their daily

Service and Parts manual (Version B) 14 Wireless
operations. Adaptation of safety measures ensures safety of the life of the operators
and engineers.
It is important that your organization adopt some basic safety measures to ensure
overall safety of the workplace. First and foremost all operations should be executed
under supervision of a supervisor. He or she is responsible for discharge of all safety
measures. All the safety provisions must be brought to the attention of everyone
employed at the location where the machine is operated or maintained. A list of all
adopted safety measures should be displayed at a prominent place to attract attention
of the operators and engineers.
2.3.2 Working in accordance with procedures
Always work in accordance with the procedures and never deviate from them.
2.3.3 Safety warnings
This document contains a number of special symbols and conventions that the user
must understand. For the symbols in the text, see section Document conventions (on
page 7).
2.3.4 Personnel
Operating, maintenance and repair personnel, as well as anyone who is around this
vehicle lift should be aware of the possible dangers. This recommendation applies
regardless of other regulations that are issued by a higher authority or included in a
(safety) standard. The owner must ensure that employees are qualified to perform the
activities involved.
WARNING
Employees must be aware of potential dangers.
WARNING
Only trained and qualified operators may work on the vehicle lift. Inexperienced
operators can only work on the vehicle lift under supervision of an experienced
and trained person.
WARNING
Persons under 16 years of age are prohibited from working on this vehicle lift
in any way whatsoever. Children under 14 years of age are not allowed in the
immediate vicinity of the installation.

Service and Parts manual (Version B) 15 Wireless
WARNING
When performing maintenance, always warn your colleagues at which location
you are working. Always turn the main switch to “O” and lock it with a padlock. If
you leave the vehicle lift unattended during maintenance, it is recommended to
attach a “DO NOT START” tag to the main switch and operator panel.
WARNING
Working on or around the vehicle lift while under the influence of substances that
slow the ability to react is not permitted.
The following personal protection equipment is recommended for the engineer and the
user:
• Protective clothing
• Gloves
• Safety glasses
• Ear protection
• Safety shoes
WARNING
Do not wear loose fitting clothing or jewellery.
2.3.5 Safety instructions
Read all instructions. The vehicle lift is provided with safety and protection features.
Even so, caution is required when using the vehicle lift. Work safely!
Stertil has made every effort to inform you as correctly and completely as possible on
any dangers associated with operation of the vehicle lift. You must ensure and are
responsible for compliance with these behavioral guidelines.
The buyer/user is obliged to familiarize operating, cleaning and maintenance
personnel with these instructions.
Upon their arrival, check deliveries for:
• Any damage and/or missing parts due to transport. Make sure that the carrier draws
up a transport damage report on the spot.
• Correctness and completeness; have all parts (additionally) and or accessories
ordered been supplied?
In the event of damage always contact Stertil or the supplier.
WARNING
All worn or broken parts need to be replaced with genuine lift manufacturer
supplied parts.
Important safety instructions:

Service and Parts manual (Version B) 16 Wireless
•Read all instructions.
•If an extension cord is necessary, use a cord with a current rating equal to or
more than the equipment. Cords rated for less current than the equipment may
overheat. Take care to arrange the cord so that it will not be tripped over or
pulled.
•Always unplug equipment from electrical outlet when not in use. Never use the
cord to pull the plug from the outlet. Grasp plug and pull to disconnect.
•Let equipment cool completely before putting away. Loop cord loosely around
equipment when storing.
•To reduce the risk of fire, do not operate equipment in the vicinity of open
containers of flammable liquids (gasoline).
•Provide adequate ventilation when working on internal combustion engines.
•Keep hair, loose clothing, fingers and all parts of the body away from moving
parts.
•To reduce the risk of electrical shock, do not use on wet surfaces or expose to
rain when charging batteries.
•Use only as described in this manual. Use only manufacturers recommended
attachments.
•ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impact
resistant lenses they are not safety glasses.
•Use by untrained people could result in serious injury and/or damage.
•Only authorized persons should operate the vehicle lift. These persons are in
any case familiar with the operating instructions of the lift.
•Do not use the lifting system outdoors if the wind velocities mentioned in
section Outdoor use are exceeded.
•If the lifting system is used outdoors do not leave the vehicles unattended in
the lifted position. The wind speed may change and exceed the safety limits.
•Danger of getting injured by electrical shock.
•Care must be taken as burns can occur from touching hot parts.
•Only remove the covers to carry out maintenance, ensure that the vehicle lift
is disconnected from the power supply.
•Take care as burns can occur from touching hot parts.
•Prevent damage to the power feed cables on account of driving over or heavy
or falling objects.
•Do not operate equipment with a damaged cord or if the equipment has
been dropped or damaged until it has been examined by a qualified service
technician.
•In case of using one or two lifting columns (in paired operation), be sure that
this will not result in stability risks. In case of doubt, consult your superior.
Unsafe lifting can result in serious injury and damage to the lifting system and/
or vehicles.
•This vehicle lift should only be used for lifting of vehicles and not for other
applications. The positioning of the lifting system must be done in a way
that a safe working area will be obtained, thereby creating escape paths for
emergency situations (leave passageways of at least 24").
•For important vehicle technology please refer also to the service manual.
•If a vehicle is in the lifted position, its air suspension system may not be used
in a view of possible change of track width and/or wheel base.

Service and Parts manual (Version B) 17 Wireless
•Use the lifting columns only on a hard and level floor with sufficient bearing
capacity, see the specifications for floor pressure and floor load in section
Technical specifications.
•Whenever a vehicle is raised on the lift, always raise the lifts to at least above
the first safety lock.
•Always lower the lifts into the safety lock before starting any work on the
vehicle or leaving the vehicle unattended.
FOR YOUR AND OTHER PEOPLES SAFETY: SAVE THESE INSTRUCTIONS.
WARNING
All accessories supplied with this lift are to be used on this lift only. Accessories
from other lifts are not acceptable and could result in injury to the user.
Information for the user
The users manual or instruction manual for an intentional or unintentional radiator
shall caution the user that changes or modifications not expressly approved by
the party responsible for compliance could void the user's authority to operate the
equipment. In cases where the manual is provided only in a form other than paper,
such as on a computer disk or over the Internet, the information required by this
section may be included in the manual in that alternative form, provided the user can
reasonably be expected to have the capability to access information in that form.
2.4 Safety features
The vehicle lift has a control and monitoring system, which ensures that:
• The guide blocks always stay at an equal height within the control limits.
• Lowering is halted in the event that obstacles cause an elevation difference to occur.
• The control circuit is interrupted in the event that the height difference between the
guide blocks exceeds a pre-defined value; operation via the push buttons on the
column lift control boxes is then disabled.
• Lifting is halted when the highest position is reached (height safeguard).
• The lowering action stops 30 cm above the floor; if the [DOWN] and [UNLOCK]
buttons are pressed again, the column will be lowered further with an accompanying
acoustic signal; this option (foot protection) can be enabled or disabled; by default it
is disabled.
• Lowering is electro-mechanically blocked in the event of loss of control power or
leakage from the cylinders.
2.4.1 Emergency stop
The red push button on the control box is used as emergency stop switch. In
emergencies, use this switch to halt the vehicle lifts.
If the emergency stop has been used, check:
• Whether anyone is trapped.
• Whether the vehicle lift has been damaged.

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2.4.2 Safety Signs
The vehicle lift is provided with safety and protection signs.
NOTE
Regularly check whether all the safety signs are still present at the correct place
on the vehicle lift. If signs have been lost or are damaged, apply new ones. Do so
in the correct place.
The next table gives an overview of the various safety signs used on or in the vehicle
lift. For each sign the locations where they are fitted are indicated.
Pictogram Description Location
Capacity sticker
(example). The
value stated on this
sticker gives the
maximum lifting
capacity of the
column.
At the left side of
the column.
Operation sticker
(example). On
this sticker a short
description of the
operation of the
column is given.
At the operating
side of the column,
under the control
box.

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Pictogram Description Location
Attention sticker.
On this sticker the
most important
safety instructions
are given.
At the operating
side of the column,
above the control
box.
2.5 Lock-out / Tag-out
Lock-out/Tag-out procedures are safety measures, designed to prevent application of
power (energy) to the machine while it is being serviced.
The established procedures for the application of energy control (the lock-out or tag-
out procedures) shall cover the following elements and actions and shall be done in
the next mentioned sequence.
2.5.1 Lock-out / Tag-out procedure
1. Notification. Notify all affected employees that service or maintenance is required
on the machine and that the machine must be shut down and locked out.
2. Preparation for shutdown. The machine may only be turned off by an authorized
employee. Before turning it off, the employee must know:
• The type and magnitude of the energy
• The hazards of the energy to be controlled
• The method or means to control the energy

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3. Shutdown. If the machine is in operation, shut it down with the normal shut down
procedure. For more information, refer to section Switch off.
4. Machine isolation. Isolate the machine from the energy source(s). The machine
uses the following energy sources:
• AC / DC power, this is de-energized by removing the AC connection to the
machine.
• Battery, this is de-energized by disconnecting the battery and protecting the
battery terminal.
5. Lock-out (or tag-out) device application. Lock-out the energy isolating device(s)
with:
• Individual lock(s)
• Place a warning device on the main switch
6. Remove residual or stored energy. Stored or residual energy (such as that in
capacitors, air pressure, etc.) must be dissipated or restrained by methods such as
grounding, bleeding down, etc.
7. Verification of isolation
• Make sure that no persons are in or on the machine.
• Make sure that the machine is disconnected from the energy source(s).
• Test to verify the isolation of the machine.
• Make certain that the machine will not operate (power cannot be turned on)
CAUTION
Return all operating control(s) to the OFF position after verifying the isolation
of the machine.
The machine is now locked out.
2.5.2 End lock-out / tag-out procedure
1. Make sure the service or maintenance is completed and the machine is ready to
return to normal operation
2. Check the machine and the immediate area around to make sure that all
nonessential items have been removed.
3. Make sure that all components of the machine are operationally intact.
4. Make sure that all persons are at a safe distance from the machine.
5. Verify that the power switch is in the OFF position.
6. Remove the lockout devices.
7. Notify all personnel that the service or maintenance is completed and the machine
is ready for use.