Genie SX-180 Installation and operating manual

Service and Repair Manual
Serial Number Range
SX-180
from SX18014-101 to
SX18016H-
599
from SX180H-
600
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1268497
Rev A2
June 2017

Service and Repair Manual June 2017
Introduction
ii SX-180 Part No. 1268497
Intr od ucti o n Intr od ucti o n
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate Operator's
Manual on your machine before attempting any
procedure.
This manual provides troubleshooting and repair
procedures for qualified service professionals.
Basic mechanical, hydraulic and electrical skills are
required to perform most procedures. However,
several procedures require specialized skills, tools,
lifting equipment and a suitable workshop. In these
instances, we strongly recommend that
maintenance and repair be performed at an
authorized Genie dealer service center.
Compliance
Machine Classification
Group B/Type 3 as defined by ISO 16368
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest
degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to
change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
Internet: www.genielift.com
E-mail: [e-mail]
Find a Manual for this Model
Go to http://www.genielift.com
Use the links to locate Service Manuals,
Maintenance Manuals, Service and Repair
Manuals, Parts Manuals and Operator's Manuals.
Copyright © 2015 by Terex Corporation
1268497 Rev A, September 2015
First Edition, First Printing
Genie is a registered trademark of Terex South Dakota, Inc. in
the U.S.A. and many other countries.

June 2017 Service and Repair Manual
Introduction
Part No. 1268497 SX-180 iii
Revision History
Revision Date Section Procedure / Page / Description
A 9/2015 Initial Release
A1 9/2016 Introduction Serial Number Legend
A2 6/2017 Repair 8-3 Platform Level and Rotation Manifold
8-4 Jib Boom Manifold
8-5 Function Enable Manifold
Fault Codes Fault Code Source
Reference Examples:
Electronic Version
Click on any content or procedure in the Table of Contents to view
the update.
Section – Repair Procedure, 4-2
Section – Fault Codes, All charts
Section – Schematics, Legends and schematics

Service and Repair Manual June 2017
Introduction
iv SX-180 Part No. 1268497
Serial Number Legend
To August 31, 2016
1 Model
2 Model year
3 Facility code
4 Sequence number
5 Serial number (stamped on chassis)
6 Serial label (located under cover)
From September 1, 2016
1 Model
2 Facility code
3 Sequence number
4 Serial number (stamped on chassis)
5 Serial label (located under cover)

June 2017 Service and Repair Manual
Safety Rules
Part No. 1268497 SX-180 v
Section 1 Safet y R ul es
Danger
Failure to obey the instructions and safety rules in
this manual and the appropriate Operator's Manual
on your machine will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when maintenance
and repair procedures are performed.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
•manufacturer's instructions and safety rules
•employer's safety rules and worksite
regulations
•applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.

Service and Repair Manual June 2017
Safety Rules
vi SX-180 Part No. 1268497
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This
manual and the decals on the machine,
use signal words to identify the following:
Safety alert symbol
—
used to alert
personnel to potential personal
injury hazards. Obey all
safety
messages that follow this symbol
to avoid possible injury or death.
Indicates a imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous
situation which, if not avoided,
co
uld result in death or serious
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may cause minor or moderate
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may result in property damage.
Be sure
to wear protective eye wear and
other protective clothing if the situation
warrants it.
Be aware of potential crushing hazards
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved
steel
-toed shoes.
Workplace Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an
approved fire extinguisher within easy
reach.
Be sure that all tools and working areas
are properly maintained and ready for
use. Keep work surfaces clean and free of
debris that could get into machine
components and cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or
straps that
are in good condition and of
ample capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins and self
-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil
or
other fluids. Use an approved container.
Please be environmentally safe.
Be sure that your workshop or work area
is properly ventilated and well lit.

June 2017
Table of Contents
Part No. 1268497 SX-180 vii
Introduction Introduction...........................................................................................................ii
Important Information ............................................................................................. ii
Find a Manual for this Model .................................................................................. ii
Serial Number Legend .......................................................................................... iv
Section 1 Safety Rules ..........................................................................................................v
General Safety Rules ............................................................................................. v
Section 2Specifications .......................................................................................................1
Machine Specifications...........................................................................................1
Performance Specifications....................................................................................2
Hydraulic Specification ...........................................................................................3
Hydraulic Component Specifications......................................................................5
Manifold Component Specifications .......................................................................6
Deutz TD2011L04i Engine Specifications ..............................................................7
Deutz TD 2.9 Engine Specifications.......................................................................8
Perkins 1104D-44T Engine Specifications .............................................................9
Perkins 854F-34T Engine Specifications .............................................................11
Machine Torque Specifications ............................................................................12
Hydraulic Hose and Fitting Torque Specifications ...............................................13
Torque Procedure ................................................................................................14

June 2017
Table of Contents
viii SX-180 Part No. 1268497
Section 3 Repair Procedures ............................................................................................. 15
Introduction .......................................................................................................... 15
Platform Controls............................................................................................... 17
1-1 Platform Circuit Board.................................................................................... 17
How to Remove the LED Circuit Board .......................................................... 18
1-2 Joysticks ........................................................................................................ 18
How to Reset a Proportional Valve Coil Default ............................................. 22
How to Set the Function Thresholds and Default Functions Speeds ............. 22
How to Adjust the Function Speeds ............................................................... 24
How to Adjust the Function Ramp Rate Setting ............................................. 25
Platform Components ....................................................................................... 26
2-1 Platform.......................................................................................................... 26
2-2 Platform Leveling Cylinder............................................................................. 27
2-3 Platform Rotator............................................................................................. 28
How to Bleed the Platform Rotator ................................................................. 29
2-4 Platform Level Sensor ................................................................................... 30
2-5 Platform Overload System (if equipped)........................................................ 31
2-6 Platform Overload Recovery Message .......................................................... 33
Jib Boom Components...................................................................................... 34
3-1 Jib Boom ........................................................................................................ 35
3-2 Jib Boom Lift Cylinder.................................................................................... 36
3-3 How to Remove the Jib Boom Bellcrank ....................................................... 37
3-4 Jib Boom Bellcrank Angle Sensor ................................................................. 38

June 2017
Table of Contents
Part No. 1268497 SX-180 ix
Boom Components ............................................................................................41
4-1 Cable Track ....................................................................................................42
4-2 Primary Boom.................................................................................................44
4-3 Primary Boom Lift Cylinder ............................................................................52
4-4 Extension Cylinder .........................................................................................54
4-5 Boom Extend and Retract Cables..................................................................58
How to Replace the Boom Extend/Retract Cables .........................................63
4-6 Boom Internal Cable Track ............................................................................66
4-7 Primary Boom Angle Sensor..........................................................................69
4-8 Boom Length Sensor .....................................................................................72
Engines................................................................................................................75
5-1 RPM Adjustment ............................................................................................75
5-2 Flex Plate .......................................................................................................75
How to Install the Flex Plate............................................................................76
Ground Controls.................................................................................................77
6-1 Bypass/Recovery Key Switch ........................................................................77
6-2 Circuit Boards.................................................................................................79
6-3 Membrane Decal............................................................................................81
6-4 Full Machine Calibration.................................................................................82
Display Module ...................................................................................................83
Hydraulic Pumps ................................................................................................91
7-1 Function Pump ...............................................................................................91
How to Prime the Function Pump ...................................................................92
How to Adjust the Function Pump Standby Pressure .....................................92
How to Adjust the Function Pump Pressure Compensator ............................94
7-2 Drive Pump.....................................................................................................95
How to Prime the Drive Pump.........................................................................97

June 2017
Table of Contents
x SX-180 Part No. 1268497
Manifolds ............................................................................................................ 98
8-1 Function Manifold .......................................................................................... 98
8-2 Valve Adjustments - Function Manifold ....................................................... 104
8-3 Platform Level and Rotation Manifold.......................................................... 106
8-4 Jib Boom Manifold ....................................................................................... 107
8-5 Function Enable Manifold ............................................................................ 108
8-6 Steer and Axle Manifold............................................................................... 110
8-7 Valve Adjustments - Steer and Axle Manifold ............................................. 114
8-8 Traction Manifold Components.................................................................... 116
8-9 Valve Adjustments - Traction Manifold ........................................................ 120
8-10 Generator Manifold Component ................................................................ 121
8-11 Valve Coils ................................................................................................. 122
Turntable Rotation Components .................................................................... 124
9-1 Turntable Rotation Assembly....................................................................... 124
How to Adjust the Turntable Rotation Gear Backlash .................................. 125
9-2 Turntable Level Sensor................................................................................ 126
Axle Components............................................................................................. 129
10-1 Steer Sensors ............................................................................................ 129
How to Calibrate a Replacement Steer Sensor............................................ 131
How to Calibrate All Steer Sensors .............................................................. 132
10-2 Steer Cylinders .......................................................................................... 134
10-3 Axle Extension Cylinders ........................................................................... 135
10-4 Axle Angle Sensors ................................................................................... 136
Generators ........................................................................................................ 138
11-1 Welder Generator ...................................................................................... 138

June 2017
Table of Contents
Part No. 1268497 SX-180 xi
Section 4 Fault Codes .......................................................................................................139
Introduction.........................................................................................................139
Control System Fault Codes ...........................................................................140
Fault Matrix.........................................................................................................159
Fault Code Source .............................................................................................160
Deutz TD 2.9 L4 Engine Fault Codes..............................................................163
Perkins 854F-34T Engine Fault Code .............................................................178
Section 5 Schematics........................................................................................................187
Introduction.........................................................................................................187
Wire Circuit Legend ............................................................................................188
Wire Color Legend .............................................................................................192
Limit Switches and Angle Sensors .....................................................................197
Circuit Connector Legend...................................................................................201
Connector Pin Legend........................................................................................204
Engine Relay and Fuse Panel Legend- Deutz TD2011 and Perkins 1104D Models
218
Engine Relay and Fuse Panel Legend- Deutz TD2.9 Models ...........................219
Engine Relay and Fuse Panel Legend- Perkins 854F Models ..........................220
Telematics Connector Pin Legend .....................................................................221
Electrical Symbols Legend .................................................................................222
Hydraulic Symbols Legend.................................................................................223

June 2017
Table of Contents
xii SX-180 Part No. 1268497
Electrical Schematics – Control Circuits....................................................... 225
Control Circuits - Horn ....................................................................................... 226
Control Circuits - Power ..................................................................................... 227
Control Circuits - Can Bus ................................................................................. 230
Control Circuits - Deutz TD2011L04i Engine..................................................... 231
Control Circuits - Deutz 2.9 Engine.................................................................... 234
Control Circuits - Perkins 1104D-44T Engine.................................................... 235
Control Circuits - Perkins 854 Engine ................................................................ 238
Control Circuits - Axle Extend/Retract ............................................................... 239
Control Circuits - Steering .................................................................................. 242
Control Circuits - Propel..................................................................................... 243
Control Circuits - Turntable Rotate .................................................................... 246
Control Circuits - Boom Up/Down ...................................................................... 247
Control Circuits - Boom Extend/Retract............................................................. 250
Control Circuits - Jib Up/Down, Jib Rotate and Platform Rotate ....................... 251
Control Circuits - Platform Level and Jib Bellcrank Level .................................. 254
Control Circuits - Platform Load Sense.............................................................. 255
Control Circuits - Flashing Beacons, Oil Cooler and Drive/Work Lights............ 258
Control Circuits - Recovery PLD ........................................................................ 259
Control Circuits - Telematics.............................................................................. 262
Generator Receptacle Wiring- ANSI/CSA ......................................................... 263
Generator Receptacle Wiring- CE ..................................................................... 266
Perkins 1104D-44T Engine Electrical Schematic .............................................. 267
Perkins 854F-34T Engine Electrical Schematic................................................. 270
Perkins 854F-34T Engine Harness.................................................................... 271
Deutz TD2.9 Engine Electrical Schematic ......................................................... 274
Deutz TD2.9 Engine Harness ............................................................................ 275
Hydraulic Schematic .......................................................................................... 277
Electrical Schematic........................................................................................... 279

June 2017 Service and Repair Manual
Specifications
Part No. 1268497 SX-180 1
Section 2 Speci fi c ati ons
Machine Specifications
Tires and wheels
Tire size
445D50/710, FF
Tire ply rating
18
Tire weight, new foam
-filled
(minimum)
850 l
bs
386 k
g
Overall tire diameter
45.47 i
n
115.5 c
m
Wheel diameter
28 i
n
71.1 c
m
Wheel width
15 i
n
38.1 c
m
Wheel lugs
10 @ 3/4 -
16
Lug nut
torque, dry 320 ft-
lbs
434 Nm
Fluid capacities
Fuel tank
50 g
al
189 liters
Hydraulic tank
110 g
al
416 liters
Hydraulic system (including tank)
175 g
al
663 liters
Drive hubs
67 f
l oz
1981 c
c
Turntable rotation drive hub
43 f
l oz
1262 c
c
Drive hub oil
type: SAE 90 multipurpose hypoid
gear oil API service classification GL5
For operational specifications, refer to the
Operator's Manual.
Continuous improvement of our products is a
Genie policy. Product specifications are
subject to change without notice or obligation.

Service and Repair Manual June 2017
Specifications
2 SX-180 Part No. 1268497
Performance Specifications
Drive speed, maximum
Stowed position, high speed
2.3 m
ph
3.7 k
m/h
36ft / 8.9 s
ec
11 m / 8.9 s
ec
Raised or extended
0.4 m
ph
0.64 k
m/h
36 ft / 62-68 s
ec
11 m / 62-68 s
ec
Boom
above 125 ft / 38.1 m 0.1 m
ph
0.16 k
m/h
18 ft / 124-132 s
ec
5.5 m / 124 - 132 s
ec
Braking distance, maximum
High range on paved surface
6 ft / 2
m
Gradeability
Refer to Operator's Manual
Boom function speeds, maximum from platform
controls
Jib
boom up/down 58 - 62 s
ec
Jib boom rotate CW/CCW 60°
28 - 32 s
ec
Primary boom extend/retract
30 - 33 s
ec /
0 - 100 in / 254 c
m
Primary boom up/down (stowed)
80 - 88 s
ec / 82°
Primary boom up/down
(stringpot = 7
6 in / 193 cm)
100 - 110 sec / 82°
Primary boom up/down
(stringpot = 15
8 in / 401 cm)
45 - 50 s
ec / 20°
Primary boom up/down
(stringpot = 23
8 in / 605 cm)
71 - 80 s
ec / 20°
Primary boom up/down
(stringpot = 37
0 in / 940 cm)
26 - 31 sec / 5°
Primary boom up/down
(stringpot = 59
6 in / 1514 cm)
34 - 39 sec / 5°
Turntable rotate, drive enable to
drive enable (80°) fully stowed
38 - 42 s
ec
Turntable rotate, drive enable to
drive enable (80°)
stringpot = 3
6 in / 91.4 cm
63 - 70 s
ec
Turntable rotate, drive enable to
drive enable (80°)
stringpot = 7
6 in / 193 cm
(above 7
5 ft / 22.8 m)
109 - 120 s
ec
Turntable rotate, drive enable to
drive enable (80°)
stringpot = 25
8 in / 655 cm (above
12
5 ft / 38.1 m)
155 - 175 s
ec
For operational specifications, refer to the
Operator's Manual.
Continuous improvement of our products is a
Genie policy. Product specifications are
subject to change without notice or obligation.

June 2017 Service and Repair Manual
Specifications
Part No. 1268497 SX-180 3
Hydraulic Oil Specifications
Hydraulic Fluid Specifications
Genie specifications require hydraulic oils
which are
designed to give maximum protection to hydraulic
systems, have the ability to perform over a wide
temperature range, and the viscosity index should
exceed 140. They should provide excellent antiwear,
oxidation prevention, corrosion inhibition, s
eal
conditioning, and foam and aeration suppression
properties.
Cleanliness level,
minimum
ISO 15/13
Water content,
maximum
250 p
pm
Recommended Hydraulic Fluid
Hydraulic oil type
Chevron Rando HD Premium
Viscosity grade
32
Viscosity index
200
Optional Hydraulic Fluids
Mineral based
Shell Tellus S2 V 32
Shell Tellus S2 V 46
Shell Tellus S4 VX 32 Shell
Shell Donax TG (Dexron III)
Chevron 5606A
Biodegradable
Petro Canada Environ MV
46
Fire resistant
UCON Hydrolube HP-
5046
Note: Genie specifications require additional
equipment and special installation instructions for
the approved optional fluids. Consult Genie
Product Support before use.
Optional fluids may not have
the same hydraulic lifespan and
may result in component
damage.
Note: Extended machine operation can cause the
hydraulic fluid temperature to increase beyond it's
maximum allowable range. If the hydraulic fluid
temperature consistently exceeds 200°F / 90°C an
optional oil cooler may be required.
Do not top off with
incompatible
hydraulic fluids. Hydraulic fluids
may be incompatible due to the
differences in base additive
chemistry. When incompatible
fluids are mixed, insoluble
materials may form and deposit
in the hydraulic system,
plugging hydraulic lines, filters,
control valves and may result in
component damage.
Note: Do not operate the machine when the
ambient air temperature is consistently above
120°F / 49°C.
Hydraulic Fluid Temperature
Range
Ambient air temperature
1 Chevron hydraulic oil 5606A
2 Petro-Canada Environ MV 46
3 UCON Hydrolube HP-5046D
4 Chevron Rando HD premium oil MV

Service and Repair Manual June 2017
Specifications
4 SX-180 Part No. 1268497
Chevron Rando HD Premium Oil
MV Fluid Properties
ISO Grade
32
Viscosity index
200
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
7.5
33.5
Brookfield Viscosity
cP @
-4°F / -20°C
cP @
-22°F / -30°C
1040
3310
Flash point
375°F / 190°C
Pour point
-58°F / -
50°C
Maximum continuous operating
temperature
171°F / 77°C
Note: A hydraulic oil heating system is
recommended when the ambient temperature is
consistently below 0°F / -18°C.
Note: Do not operate the machine when the
ambient temperature is below -20°F / -29°C with
Rando HD Premium MV.
Chevron 5606A Hydraulic Oil
Fluid Properties
ISO Grade
15
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°
C
cSt @
-40°F / -40°C
5.5
15.0
510
Flash point
180°F / 82°C
Pour point
-81°F / -
63°C
Maximum continuous operating
temperature
124°F / 51°C
Note: Use of Chevron 5606A hydraulic fluid, or
equivalent, is required when ambient temperatures
are consistently below 0°F / -17°C unless an oil
heating system is used.
Continued use of Chevron
5606A hydraulic fluid, or
equivalent, when ambient
temperatures are consistently
above 32°F / 0°C may result in
component damage
Petro-Canada Environ MV 46
Fluid Properties
ISO Grade
46
Viscosity index
154
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
8.0
44.4
Flash point
482°F / 250°C
Pour point
-49°F / -
45°C
Maximum continuous operating
temperature
180°F / 82°C
Shell Tellus S4 VX Fluid
Properties
ISO Grade
32
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
9
33.8
Brookfield Viscosity
cSt @
-4°F / -20°C
cSt @
-13°F / -25°C
cSt @
-40°F / -40°C
481
702.4
2624
Flash point
>100
Pour point
-76°F / -
60°C
Maximum continuous operating
temperature
103°F / 75°C
UCON Hydrolube HP-5046 Fluid
Properties
ISO Grade
46
Viscosity index
192
Kinematic Viscosity
cSt @ 149°F / 65°C
cSt @ 104°F / 40°C
cSt @ 0°F /
-18°C
22
46
1300
Flash point
None
Pour point
-81°F / -
63°C
Maximum continuous operating
temperature
189°F / 87°C

June 2017 Service and Repair Manual
Specifications
Part No. 1268497 SX-180 5
Hydraulic Component
Specifications
Drive Pump
Type: bi
-directional variable displacement piston pump
Displacement per revolution
2.8 c
u in
46 c
c
Flow rate
@ 2450 rpm 30 g
pm
114 L/min
Drive pressure, maximum
3625 p
si
250 b
ar
Charge Pump
Type
gerotor
Displacement per revolution
0.85 c
u in
13.9 c
c
Flow rate @ 245
0 rpm 9 g
pm
34 L/min
Charge pressure @ 245
0 rpm
Neutral position
315 p
si
21.7 b
ar
Function
pump - Middle Pump
Type: variable displacement piston pump
Displacement per revolution
0 to 1.8 c
u in
0 to 30 c
c
Flow rate @ 245
0 rpm 0 to 20 g
pm
0 t
o 76.4 L/min
Pressure, maximum
2700 p
si
183 b
ar
Pressure compensator
2700 p
si
183 b
ar
Standby
pressure 350 p
si
24 b
ar
Function pump
- End Pump
Type
variable
displacement
piston pump
Displacement per revolution
0 to 1.8 c
u in
0 to 30 c
c
Flow rate @ 245
0 rpm 0 to 20 g
pm
0 t
o 76.4 L/min
Pressure, maximum
2900 p
si
200 b
ar
Pressure compensator
2900 p
si
200 b
ar
Standby pressure
350 p
si
24 b
ar
Auxiliary Pump
Type
fixed displacement
gear pump
Displacement per revolution
0.15 c
u in
2.47 c
c
Function manifold
System relief valve pressure,
maximum
3200 p
si
221 b
ar
Primary boom extend relief pressure
(measured at
PTEST port)
2500 p
si
172 b
ar
Platform Manifold
Platform rotate and platform level
flow regulator
0.2 g
pm
0.76 L/min
Steer/Axle Manifold
Axle extend relief pressure
2400 p
si
165 b
ar
Traction Manifold
Hot oil relief pressure
250 p
si
17.2 b
ar
Continuous improvement of our products is a
Genie policy. Product specifications are
subject to change without notice or obligation.

Service and Repair Manual June 2017
Specifications
6 SX-180 Part No. 1268497
Brakes
Brake relief pressure
160 p
si
11 b
ar
Drive Motors
Displacement per
revolution
high speed:
1.19 c
u in
19.5 c
c
Displacement per revolution
low speed
2.7 c
u in
45 c
c
Hydraulic Filters
High pressure filter:
Beta 5 ≥
1000
High pressure filter bypass pressure
102 p
si
7 b
ar
Medium pressure filter
Beta 3 ≥
200
Medium pressure
filter bypass
pressure
51 p
si
3.5 b
ar
Hydraulic tank return filter
10 m
icron with
25 psi / 1.7 b
ar
bypass
Drive motor case drain return filter
Beta 10 ≥
2
Manifold Component
Specifications
Plug torque
SAE No. 2
36 in-lbs / 4 Nm
SAE No. 4
10 ft-
lbs / 13 Nm
SAE No. 6
14 ft-
lbs / 19 Nm
SAE No. 8
38 ft-
lbs / 51 Nm
SAE No. 10
41 ft-
lbs / 55 Nm
SAE No. 12
56 ft-
lbs / 76 Nm
Continuous improvement of our products is a
Genie policy. Product specifications are
subject to change without notice or obligation.

June 2017 Service and Repair Manual
Specifications
Part No. 1268497 SX-180 7
Deutz TD2011L04i Engine
Displacement
220.9 c
u. in
3.62 l
iters
Number of cylinders
4
Bore and Stroke
3.78 x 4.92 i
nches
96 x 125 m
m
Horsepower net intermittent @
240
0 rpm
74 h
p
55 k
W
Induction system
turbocharged
Firing order
1 - 3 - 4 -
2
Low idle
1300 r
pm
High idle
2450 r
pm
Compression ratio
17.5:1
Compression pressure pressure (psi or bar) of the
lowest cylinder must be at least 75% of the highest
cylinder
Governor
centrifugal
mechanical
Valve Clearance, cold
Intake
0.012 i
n
0.3 m
m
Exhaust
0.020 i
n
0.5 m
m
Lubrication system
Oil pressure, hot (@ 200
0 rpm) 40 to 60 p
si
2.8 to 4.1 b
ar
Oil capacity (including filter)
12.8 q
uarts
12.1 l
iters
Oil viscosity
requirements
-
22°F to 86°F / -30°C to 30°C 5W-
30
(synthetic)
-
4°F to 104°F / -20°C to 40°C 10W-
40
Above 5°F /
-15°C 15W-
40
Unit ships with 15W
-40. Extreme operating
temperatures may require the use of alternative
engine oils. For oil requirements,
refer to the
Engine Operator Manual for your engine.
Oil temperature switch
Installation torque
8 - 18 ft-
lbs
11 -
24 Nm
Temperature switch point
275°F
135°C
Oil Pressure switch
Installation torque
8 - 18 ft-
lbs
11 -
24 Nm
Pressure switch point
22 p
si
1.5 b
ar
Fuel injection system
Motorpal
Injection pump pressure, maximum
15,000 p
si
1034 b
ar
Injector opening pressure
3046 p
si
210 b
ar
Fuel requirement
For fuel requirements, refer to the engine Operator
Manual for your engine.
Starter motor
Current draw, normal load
140 -
200A
Cranking speed
250 - 350 r
pm
Battery
– Auxiliary power units
Type
6V DC
Quantity
2
Battery capacity, maximum
285 AH
Reserve capacity @ 25A rate
745 m
inutes
Battery
– Engine starting and control system
Type
12V
DC, Group 31
Quantity
1
Battery capacity, maximum
1000A
Reserve capacity @ 25A rate
200 Minutes
Alternator output
80A @ 14V DC
Fan belt deflection
3/8 to 1/2 i
nch
9 to 12 m
m
Continuous improvement of our products is a
Genie policy. Product specifications are
subject to change without notice or obligation.

Service and Repair Manual June 2017
Specifications
8 SX-180 Part No. 1268497
Deutz TD 2.9 Engine
Displacement
177 c
u. in
2.9 l
iters
Number of cylinders
4
Bore and Stroke
3.6 x 4.3 i
nches
92 x 110 m
m
Horsepower net intermittent
@
260
0 rpm
74.2 h
p
55 k
W
Induction system
turbocharged
Firing order
1 - 3 - 4 -
2
Low idle
1000 r
pm
High idle
2500 r
pm
Compression ratio
17.4:1
Compression pressure pressure (psi or bar) of the
lowest cylinder must be at least 75% of the highest
cylinder
Governor
electronic
Lubrication system
Oil pressure, hot (@ 200
0 rpm) 40 to 60 p
si
2.8 to 4.1 b
ar
Oil capacity (including filter)
9.4 q
uarts
8.9 l
iters
Oil viscosity requirements
-
22°F to 86°F / -30°C to 30°C 5W-
30
(synthetic)
-
4°F to 104°F / -20°C to 40°C 10W-
40
Above 5°F /
-15°C 15W-
40
Unit ships with 15W
-40.
Extreme operating temperatures may require the use of
alternative engine oils. For oil requirements, refer to the
Engine Operator Manual for your engine.
Oil temperature
switch
Installation torque
8 - 18 ft-lbs
11 - 24 Nm
Temperature switch point
275°F
135°C
Oil Pressure switch
Installation torque
8 - 18 ft-lbs
11 - 24 Nm
Pressure switch point
22 p
si
1.5 b
ar
Fuel injection system
Motorpal
Injection pump pressure,
maximum 15,000 p
si
1034 b
ar
Injector opening pressure
3046 p
si
210 b
ar
Fuel requirement
For fuel requirements, refer to the engine Operator
Manual for your engine.
Starter motor
Current draw, normal load
140 -
200A
Cranking speed
250 - 350 r
pm
Battery – Engine starting and control system
Type
12V DC, Group 31
Quantity
1
Battery capacity, maximum
1000A
Reserve capacity @ 25A rate
200 Minutes
Alternator output
95A @ 14V DC
Fan belt deflection
3/8 to 1/2 inch
9 to 12 m
m
Continuous improvement of our products is a
Genie policy. Product specifications are
subject to change without notice or obligation.