Stonehealth DOFF SM User manual

THE STONEHEALTH
DOFF SM USER GUIDE
User Guide
SUPERHEATED WATER / STEAM CLEANING SYSTEM
STONEHEALTH.COM

Index
SAFETY INFORMATION PAGE 02
SAFETY INFORMATION CHECKLIST PAGE 03
SPECIFICATION AND SITE REQUIREMENTS PAGE 04
CHECKLIST OF PARTS REQUIRED PAGE 05
CONTROL PANEL - A DETAILED VIEW PAGE 06
QUICK SET UP GUIDE PAGE 07 - 09
ROUTINE MAINTENANCE PAGE 10
EC DECLARATION OF CONFORMITY PAGE 11
CONTACT DETAILS PAGE 14
ORIGINAL INSTRUCTIONS

Safety Informa on
CONSIDERATIONS WHEN USING THE DOFF SYSTEM
Symbols in this sec on are displayed
in accordance with CE requirements
Only Stonehealth inducted and authorised operators may use the equipment. A nominated person adjacent, other than the
Operator, should be aware of how to safely shut down the system in unforeseen circumstances. Whilst personnel working
in the vicinity need not be inducted into the working of the system, they should be made aware of the poten al hazards –
heat, ven la on, the temperature of metal/rubber components etc.
FRONT VIEW OF THE DOFF SKID MOUNT
DIESEL JERRY
CAN STORE
FRONT
CONNECTOR
02
OIL LEVEL
ACCESS
CONTROL
PANEL
FORK LIFT
POINTS
WATER
PUMP
AIR
FILTER
YANMAR
ENGINE
EMERGENCY
STOP THERMOSTAT
PUMP PRESSURE
ADJUSTMENT
PRESSURE
GAUGE
ORIGINAL INSTRUCTIONS

Safety Informaon Checklist
Equipment should be placed in a well venlated area away from ammable materials. The exhaust must not be covered
or obscured.
Visually check all equipment before use, if damage is noted the equipment should not be used.
The fuel for the DOFF Skid Mount is light gas oil. Never Petrol, Gasoline or Spirit Fuels!
Acid Descaler supplied with product should be handled with care: see product Health & Safety Data Sheet.
Maintain access of an appropriate re exnguisher.
Switch o equipment when not aended.
WHILST STONEHEALTH HAVE MADE EVERY EFFORT TO GIVE APPROPRIATE GENERAL GUIDANCE
THE EQUIPMENT MUST COMPLY WITH AND BE USED IN ACCORDANCE WITH ANY REGULATION
APPROPRIATE TO THE SITE ON WHICH IT IS IN USE.
The DOFF Skid Mount system is manufactured to ‘CE’ requirements. Any interference or modicaon to the product
may render the ‘CE’ mark and any warranty null and void.
In the event of accident or breakdown: Release the trigger, operate the emergency stop.
ORIGINAL INSTRUCTIONS

Specifi ca on
MASS 250KG
DIMENSIONS L: 1100mm W: 600mm H: 900mm
FLOW RATE 7 - 10L Per Minute
OUTPUT TEMPERATURE 150°c
PUMP PRESSURE 20 - 150 bar
NOISE LEVEL 95.4 dB Max
IP RATING 23
HEATER OUTPUT 74KW
FUEL Diesel Only
Ambient temperature range for operaon and storage is 5 Degrees C to 40 Degrees C.
04
Site Requirements
YOU WILL NEED:
Clean, cold water supply with a posi ve pressure. Approximately 10 Litres per minute  ow
Clean uncontaminated fuel – Diesel - NEVER PETROL OR GASOLINE
Suitable PPE for the task being performed
CONTAMINATED FUEL AND INADEQUATE ELECTRICAL OR WATER SUPPLIES CAUSE THE
MAJORITY OF ALL FAILURES.
ORIGINAL INSTRUCTIONS

01
02
04
03
05
06
08
09
07
Checklist of Parts Required
DOFF SKID MOUNT • 01
JERRY CAN • 02
HOSE • 03
EXTENSION HOSE • 04
TRIGGER • 05
LANCE x2 • 06
SPARE FUEL FILTER • 07
DE-SCALER HOSE • 08
25 LITRES OF DOFF DESCALER • 09
ORIGINAL INSTRUCTIONS

06
Control Panel - Detailed View
EMERGENCY STOP • 01
OIL LIGHT • 02
COOL DOWN LIGHT • 03
ON/OFF • 04
THERMOSTAT RESET • 05
THERMOSTAT • 06
PUMP PRESSURE ADJUSTMENT • 07
PRESSURE GAUGE • 08
01
02
04
03
05
06
08
07
ORIGINAL INSTRUCTIONS

E
M
E
R
G
E
N
C
Y
S
T
O
P
WARNING
Quick Setup Guide
1) To operate the DOFF Skid Mount, you will need a clean, cold water supply
providing no less than 7 - 10 litres of water per minute.
Next, connect the water supply.
3) Now connect the hot hose to the connector on the DOFF Skid Mount.
4)
2) To begin, connect the fuel connectors. The DOFF Skid Mount funcons using
diesel only. Never fuel the DOFF with petrol under any circumstances.
ORIGINAL INSTRUCTIONS

Quick Setup Guide
5) Then, connect the Trigger to the hot hose.To power on the DOFF Skid Mount, pull the emergency stop buon out fully
and then turn the key clockwise to the one o’clock posion.
6)
7) Once the system has been ushed, you can safely connect the lance to the DOFF
trigger. Lances can be supplied in dierent lengths to suite your requirements.
8) Adjust the controls to the desired heat and pressure. You are now ready to
start using the DOFF Skid Mount.
08 ORIGINAL INSTRUCTIONS

WARNING
DO NOT RUN WITHOUT
WATER CONNECTED
CHECK ENGINE & PUMP OIL
DAILY
Quick Setup Guide
9) To power o the DOFF, turn the temperature dial down to the ‘o’ posion and
wait for the blue light to turn on. Then, turn the key to the twelve o’clock posion.
It’s important to check the oil level of the DOFF daily. To do this, rotate the
ap located in the boom corner of the DOFF to reveal the oil dip sck.
10)
Here you can check the oil level and replenish accordingly, if required.
11)
You are now ready to start using the DOFF Skid
Mount. For more detailed operaon instrucons,
scan the QR code or visit stonehealth.com/seng-up-
the-stonehealth-do-skid-mount/
ORIGINAL INSTRUCTIONS

Roune Maintenance
Always ush system through COLD WITHOUT LANCE ON TRIGGER UNIT before using the DOFF
Periodically apply silicone grease to seals, threads and couplings
Nozzles can wear which will aect the performance of the machine. Replace nozzle if spray jet becomes defused or
dened jets appear at the edges of the spray.
Always cool down DOFF system when not in use (we recommend cooling for any break in operaon of more than 2
minutes)
Stonehealth stock a full range of spare parts. Due to the nature of the system, we recommend only using parts
supplied by Stonehealth and will need to be ed by a competent person.
DESCALE - In hard water areas we recommend descaling every two days of operaon. For descaling procedure please
refer to your training or the online Inducon video. hp://www.stonehealth.com/seng-up-the-stonehealth-do-system/
OIL LEVEL - Check the oil level daily in the sight-glass window. This must be done with the pump switched o and the
pump cold or having rested for a minimum of 10 minutes.
PUMP INLET FILTER - Check inlet lter for debris daily.
ALWAYS USE THE DOFF SYSTEM AS PER THE STONEHEALTH APPROVED INDUCTION TRAINING AND SAFETY
RECOMMENDATIONS.
Spare parts, accessories and chemicals are available to order online at www.stonehealth.com or by contacng the
Stonehealth team on 01453 540 600.
10 ORIGINAL INSTRUCTIONS

EC Declara on of Conformity
What does a Declara on of Conformity mean?
It is a formal declara on by a manufacturer, or the manufacturer’s
representa ve, that the product to which it applies meets all
relevant requirements of all product safety direc ves applicable
to that product. It is a sign that a product has been designed and
constructed for compliance with relevant essen al requirements,
and has been through the appropriate conformity assessment
processes.
A Declara on of Conformity is not a guarantee for safety.
However, when properly drawn up along with CE marking on the
product, conformity of the product with the Direc ve(s) quoted
on the Declara on of Conformity may be presumed by suppliers
in the distribu on chain and by the end customer, provided there
are no obvious or known defects. Addi onally, market surveillance
authori es, must presume that CE marked products, accompanied
by a Declara on of Conformity comply with the provisions of the
Direc ve(s) men oned, unless they have evidence to the contrary
(for example by examining or tes ng the product).
Products subject to more than one Direc ve may come with
a single Declara on of Conformity declaring conformity with
two or more Direc ves, or there may be several Declara ons,
one for each Direc ve. However, where a CE marked product is
incorporated in another, such as a safety interlock in a machine,
the Declara on of Conformity for the  nal product may only
declare conformity of the overall  nal product. In this case the
Declara on(s) for any CE marked component parts should form
part of the technical  le for the complete product.
UK/ EC Declaration of Conformity
In accordance with EN ISO 17050-1:2004
in accordance with the following Directives:
hereby declare under our sole responsibility that:
is in conformity with the applicable requirements of the following documents:
Noise measurements have been made in accordance with Directive 2000/14/EC Annex III.B.27 with internal control of
production (Schedule 8/Annex V). The declared noise values are as follows:
I hereby declare that the equipment named above has been designed to comply with the relevant sections of the above
referenced specifications and is in accordance with the requirements of the Directives.
Signed by: ...........................................................................................................................................................................
The technical documentation for the machinery is available from the above address.
We
Stonehealth Ltd
of
G4/5 Draycott Business Park, Cam, Dursley, Gloucestershire, GL11 5DQ, UK
2004/108/EC
The Electromagnetic Compatibility Directive
2006/42/EC
The Machinery Directive
2000/14/EC
The Noise Emission in the Environment by Equipment for Use Outdoors Directive
2011/65/EU
The Restriction of Hazardous Substances Directive
Equipment
Specialist Steam Cleaning Equipment.
Model
DOFF Integra
Serial Number
D2 – as per dash name plate.
Ref. No.
Title
Edition/date
BS EN ISO 12100
Safety of machinery. General principles for design. Risk assessment and risk reduction
2010
BS EN 60335-2-79
Household and similar electrical appliances. Safety. Particular requirements for high
pressure cleaners and steam cleaners
2012
BS EN 61000-6-1
Electromagnetic compatibility (EMC). Generic standards. Immunity for residential,
commercial and light-industrial environments
2007
BS EN 61000-6-3
Electromagnetic compatibility (EMC). Generic standards. Emission standard for
residential, commercial and light-industrial environments
2007 +
A1:2011
Measured sound power level
Guaranteed sound power level
89 dB L
wa
92 dB L
wa
Name:
Mr Brian Crowe
Position:
Executive Chairman
Done at:
Stonehealth Cam
On:
01/01/2018
Document ref. No.
6162/15D1904
Specialist Steam Cleaning Equipment
DOFF Skid Mount
DSMH - as per dash name plate

NOTES
ORIGINAL INSTRUCTIONS

14
NOTES
ORIGINAL INSTRUCTIONS

01453 540 600
[email protected]
www.stonehealth.com
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Stonehealth Ltd | G4/5 | Draycott Business Park | Cam | Dursley | GL11 5DQ
As RIBA/CPD Registered Providers, Stonehealth’s expertise contributes to the conservation of
historical buildings. It supports conservation and environmental organisations, including the
National Trust, English Heritage, Historic Scotland, CADW and other worldwide conservation
bodies. Stonehealth is proud of its reputation in providing solutions with integrity and setting
new standards of restoration and technology excellence in the stone industry.
THE STONEHEALTH
DOFF SM USER GUIDE
STONEHEALTH.COM