Sumake HT-6750 User manual

INSTRUCTION MANUAL
ITEM NO.: HT-6750
HYDRAULIC HAND RIVETER KIT
ITEM NO.: HT-6850M
HYDRAULIC HAND RIVETING NUT TOOL KIT
HT-6750
HT-6850M
HT-6750(6850M)-I-1403A-C1


PRINCIPLE OF OPERATION AND TOOL SPECIFICATIONS
READ INSTRUCTIONS THOROUGHLY PRIOR TO OPERATING THE RIVETER. THIS
RIVETER IS DESIGNED FOR INTERMITTENT DUTY AND MAINTENANCE WORK ONLY,
Manual Hydraulic Riveter
The HT-6750 is a hydraulic tool designed to set from 1/8 inch up to and including 1/4
inch diameter steel, stainless steel, aluminum and plastic rivets by changing only the nose
piece. The HT-6750 has a rated pull pressure of over 3,500 lbs and one handed operation
gives access to tight areas.
The hydraulic system is sealed, oil need not be added. If the HT-6850M should become
damaged and leaks oil from the tool, it s h o u l d be returned to an authorized service
center. (Authorized Service centers may be found in the Authorized Tools Centers section.)
Model Stroke Rivet Diameter Rivet Materials Pull Pressure Weight
HT-6850M 518" 1/8"-1/4" Stainless Steel, 3,500 lbs 28 oz
Aluminum, Plastic
Figure 1
JAWS





OPERATING INSTRUCTIONS
The HT-6750 hydraulic riveter installs fasteners by a pull and release system. Pumping the handles (see fig.
2 on the next page) will actuate the tool. The tool must be actuated when installing fasteners or changing nose
pieces. After installing the fastener or changing the nose piece, the tool must be returned to its original
position. This releases the pintail if a fastener was installed. To do this point the tool downward, squeeze
HANDLES and push in RELEASING BUTTON (see fig. 3). The pintail should drop out. (See sections on
NOSE PIECE INSTALLATION and FASTENER INSTALLATION for detailed instructions.)
Nose Piece Installation:
SELECT THE PROPER NOSE PIECE
FOR THE CORRECT INSTALLATION OF
FASTENER AND FUNCTION OF TOOL.
To change the Nose Piece
1. Remove the NOSE PIECE in the
tool by unscrewing it in a
counterclockwise direction.
2. Actuate tool until it is fully extended.
(There should be gap of approximately
7/8" in between the RESERVOIR
SHIELD and the TOOL BODY. (see
fig. 1))
3. Hand tighten the NOSE PIECE into
the NOSE TUBE and release the tool
by squeezing the HANDLES and
pressing the RELEASING BUT-TON
at the same time.
Fastener Installation:
Install correct nose piece on tool (see NOSE
PIECE installation section).
1. Insert pintail of rivet in to the NOSE
PIECE.
2. Position the RIVET BODY in to WORK
PIECE to be fastened.
3. Hold the tool steady against the work
piece and pump HANDLES until rivet is
set and pintailis broken*See fig. 2 on the
next page.
*The HT-6750 has a 5/8 inch work travel and will set most rivets in one cycle (approx. 12 pumps). If the tool
reaches the end of its travel before the rivet breaks, DO NOT continue pumping the HANDLES on the tool.
Release the tool by squeezing the HANDLES and pressing the RELEASING BUTTON, regrip the rivet, pump the
HANDLES and finish the installation.
Note:
Before operating tool, make sure that all NOSE PARTS have been
screwed in HAND TIGHT.
Frequently check that nose components do not vibrate loose
during operation. ng


Rivet Pintail Removal:
Once Rivet is installed pintail must be
removed
Point tool downward
2. Squeeze the HANDLES while
pressing the RELEASING
BUTTON
Figure 2
Figure 3
It is necessary to REMOVE
PINTAIL BEFORE ATTEMPTING
TO INSTALL ANOTHER RIVET


Three Piece Jaw Installation and
1. The jaws are installed at the factory and should only need to be removed for periodic inspection and cleaning. To
remove the jaws unscrew the NOSE TUBE from the tool in a counterclockwise direction.
2. THREE PIECE JAW SYSTEM
Remove the JAW HOLDER by unscrewing it in a counterclockwise direction. Drop JAWS out
from SPRING side. Actuate tool by squeezing the ACTUATING TRIGGER (see fig 3 above)
until the jaw pusher is fully extended. Stop as soon as the JAW PUSHER is in the extended
position.
3. THREE PIECE JAW SYSTEM
To replace JAWS, hold JAW HOLDER large end down and at a slight angle. Hold finger over
small opening and place jaws in one at a time. Add a small amount of jaw lubricant to jaws and
jaws holder prior to assembly.


4. When jaws are in place, insert jaw holder into spring, being sure to keep large end of jaw holder pointing downward.
5. THREE JAW SYSTEM
Hold tool with the PULLER SHAFT pointing down and the JAW PUSHER fully
extended. Screw the jaw holder on to the PULLER SHAFT. HAND TIGHTEN
ONLY.
6. Replace the NOSE TUBE and NOSE PIECE, HAND TIGHTEN ONLY. The tool is now ready to use.


TROUBLESHOOTING
Problem Solution
1 . Rivet pintail is stuck in tool
First Step:
Lightly tap nose against a hard surface while after
breaking squeezing HANDLES and pressing down the
RELEASING BUTTON with tool pointing downward
Pintail should then fall out, see fig. 4. (If that does not
work try Second Step)
Second Step: (Use this only if first step does not work)
Remove NOSE TUBE and JAW HOLDER (for help see
figure 5) take out pintail and reassemble.
2. Tool will not reverse
Push on the handles until you feel a slight give,
then press the RELEASING BUTTON and continue
pushing on the handles, the tool should then reverse. If
this does not work Remove NOSE TUBE and inspect
for any foreign matter that may have cause the jamming
between JAW HOLDER and the inside of NOSE TUBE.
3. Fastener does not pull rivet
The JAW HOLDER is loose. Remove the NOSE TUBE
and tighten the JAW HOLDER by turning it
counter clockwise (see (See Three Piece Jaw
Installation and Removal)).
4. The rivet does not fit into the tool
The rivet is to large, or the wrong NOSE PIECE is on
the tool. To find the correct NOSE PIECE (see chart on
page 11). If you do not have the needed NOSE PIECE,
See next page for how to order the correct one.
5. Premature breaking
See solution for problem 4. Also verify the grip of the
fastener and make sure you are not rocking the tool
during installation.
6. Jamming of tool
See solution for problem 4. Also verify that you have the
proper jaw engagement and that all parts are hand tight
and that the jaws are cleaned and properly assembled
in jaw pusher (See Three Piece Jaw Installation and
Removal)
7. Rivet not installed properly See solution for problem 4. Also verify jaw grip and that
the appropriate fastener is being used.
8. Jaws breaking See solution for problem 4. Check to see all parts are
properly assembled and hand tight.
9. Damaged jaw pusher See solution for problem 4. Check to see if all parts are
properly assembled.


OPTIONAL ACCESSORIES
Part Number Description
G Nose Piece - 1/8" for Trim Molding Pop Rivets
H Nose Piece - 1/8" Stand Off Pop Rivets
I Nose Piece - 1/4" Monobolts
J Nose Piece - Spec. GM Glass Stop Travel, Pop
SERVICE NOTES:
C O N V E RT I N G A R I V E T E R T O A N U T S E T T E R
The +7 can be converted
from a riveter to a nutsetter by
changing several of the nose
components. No tools required
as parts require hand tightening
only.
HT-6850M
(4
"

The (4- NUTSETTER sets 3mm
through 3/8-24 threaded aluminum inserts
and up to 1/4-20 steel inserts. Size changes
are accomplished by changing the
PULL-UP STUD and ANVIL. No tools
required.
Installing threaded Inserts:
1. Make sure proper PULL-UP STUD
and are ANVIL in place.
2. Thread the insert on the PULL-UP
STUD until all threads on the insert
are engaged.
3. Position the INSERT into workpiece
with the appropriate size hole and
pump the HANDLES until the
INSERT is set.
(You will feel the tool come to a definite stop when the
insert is properly set. STOP PUMPING HANDLES)
Releasing the Tool: (After INSERT has
been set in the workpiece)
1. PRESS THE RELEASING BUTTON
WHILE SQUEEZING HANDLES.
2. Rotate the TURN NUT in a counter
clockwise direction until the
PULL-UP STUD is released from the
THREAD-ED INSERT.
Figure 4
(4- Nutsetter


SUMAKE PNEUMATIC TOOLS
Hydraulic Hand Riveter
HT-6750
SUMAKE INDUSTRIAL CO., LTD
4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91
Specification:
Riveting Capacity
1/8”, 5/32”, 3/16”, 7/32", 1/4”
(3.2mm, 4.0mm, 4.8mm, 5.6mm,
6.4 mm)
Stroke Length 5/8” (15.8 mm)
Traction Power 3500 lbs (1600 kg)
Net Weight 1.92 lbs (0.87 kg)
Noise and Vibration:
Vibration
EN ISO 20643 Noise
EN ISO 15744 Remark
Sound Pressure Level
No load: 54.8 dB(A)
No Load:
1.5 m/s²Sound power level
No load: 65.8 dB(A)
Uncertainty
K= 1.5 m/s²Uncertainty
K= 3dB
Please always
wear ear
protector at
environment
noise level >
80 dB(A) due
to risk of
impaired
hearing!
HT-6750-S-1403A-C1F

SUMAKE PNEUMATIC TOOLS
Hydraulic Hand Riveting Nut Tool
HT-6850M
SUMAKE INDUSTRIAL CO., LTD
4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91
Specification:
Riveting Capacity M3, M4, M5, M6, M8
Stroke Length 5/8” (15.8 mm)
Traction Power 3500 lbs (1600 kg)
Net Weight 1.92 lbs (0.87 kg)
Noise and Vibration:
Vibration
EN ISO 20643 Noise
EN ISO 15744 Remark
Sound Pressure Level
No load: 54.58 dB(A)
No Load:
1.44 m/s²Sound power level
No load: 65.58 dB(A)
Uncertainty
K= 1.5 m/s²Uncertainty
K= 3dB
Please always
wear ear
protector at
environment
noise level >
80 dB(A) due
to risk of
impaired
hearing!
HT-6850M-S-1403A-C1F

ECDECLARATION OF CONFORMITY
We: SUMAKE INDUSTRIAL CO., LTD.
4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan
declare in sole responsibility that the equipment
Equipment：HYDRAULIC HAND RIVETER
Model/ Serial No.：HT-6750
to which this declaration applies, complies with these normative documents:
Machinery Directive: 2006/42/EC
and conforms to the following EN standard,
EN ISO 12100: 2010
EN ISO 11148-1:2011
Name and Signature/Position Date and Place
2014/1/24
MikeSu–ManagingDirector Taipei, Taiwan
HT-6750-D-1403A-C1F

ECDECLARATION OF CONFORMITY
We: SUMAKE INDUSTRIAL CO., LTD.
4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan
declare in sole responsibility that the equipment
Equipment：HYDRAULIC HAND RIVETING NUT TOOL
Model/ Serial No.：HT-6850M
to which this declaration applies, complies with these normative documents:
Machinery Directive: 2006/42/EC
and conforms to the following EN standard,
EN ISO 12100: 2010
EN ISO 11148-1:2011
Name and Signature/Position Date and Place
2014/1/24
MikeSu–ManagingDirector Taipei, Taiwan
HT-6850M-D-1403A-C1F

HT-6750 HYDRAULIC HAND RIVETER KIT
PARTS LIST
No. Parts No. Descri
p
tion Q't
y
No. Parts No. Descri
p
tion Q't
y
1 HT6750-01 H
y
draulic Housin
g
1 25-1 HT6750-25-1 Lever Ri
g
ht Skin 1
2 HT6750-02 H
y
draulic Piston 1 27 HT6750-27 Guide Sleeve 1
2-1 HT6750-02-1 O-Rin
g
1 29-1 HT6750-29-1 Guide 1
2-2 HT6750-02-2 Wear-Rin
g
1 29-2 HT6750-29-2 Jaw 3
3 HT6750-03 Front Sleeve 1 39 HT6750-39 Cover 1
4 HT6750-04 Ex
p
ansion Bellows 1 40 HT6750-40 Pressure S
p
rin
g
1
4-1 HT6750-04-1 O-Rin
g
1 41 HT6750-41 Pressure S
p
rin
g
1
5 HT6750-05 Encase 1 42 HT6750-42 PressureS
p
rin
g
1
6 HT6750-06 Connection 1 43 HT6750-43 Pressure S
p
rin
g
1
7 HT6750-07 Ta
pp
et 1 44 HT6750-44 Hin
g
e S
p
rin
g
1
8 HT6750-08 Shaft For Ta
pp
et 1 46 HT6750-46 Plain Bearin
g
1
9 HT6750-09 Shaft For Le
g
S
p
rin
g
1 47 HT6750-47 Plain Bearin
g
2
11 HT6750-11 Slide Piece 1 49 HT6750-49 R Pin 1
12 HT6750-12 Valve Seat 1 50 HT6750-50 S
p
rin
g
Rin
g
1
13 HT6750-13 S
p
rin
g
Guide 1 51 HT6750-51 Circli
p
2
14 HT6750-14 Ball 2 53 HT6750-53 Tooth Look Washer 1
16 HT6750-16 Tri
gg
er 1 55 HT6750-55 Tooth Washer 1
17 HT6750-17 Valve Box 1 56 HT6750-56 Li
p
Seal 1
18 HT6750-18 Ball Thrust Piece 1 57 HT6750-57 Plain Seal 1
18-1 HT6750-18-1 Net 1 58 HT6750-58 O-Rin
g
1
18-2 HT6750-18-2 Net Cover 1 59 HT6750-59 Backu
p
Rin
g
1
20 HT6750-20 Valve Box 1 61 HT6750-61 Washer 1
20-1 HT6750-20-1 O-Rin
g
1
A
HT6750-
A
1/8"
(
3.2mm
)
Rivetin
g
1
21 HT6750-21 Valve Cover 1 B HT6750-B 1/4"
(
6.4mm
)
Rivetin
g
1
22 HT6750-22 S
p
rin
g
Guide 1 C HT6750-C 5/32"(4.0mm) & 3/16"(4.8mm) Riveting 1
24 HT6750-24 Lever Left 1 D HT6750-D 1/4"
(
6.4mm
)
Rivetin
g
1
24-1 HT6750-24-1 Lever Left Skin 1 E HT6750-E 1/4"
(
6.4mm
)
Rivetin
g
1
25 HT6750-25 Lever Ri
g
ht 1 F HT6750-F 3/16"
(
4.8mm
)
Rivetin
g
1
HT-6750-P-1403A-C1

HT-6850
M
HYDRAULIC HAND RIVETING NUT TOOL KIT
PARTS LIST
No. Parts No. Descri
p
tion Q't
y
No. Parts No. Descri
p
tion Q't
y
1 HT6850M-01 H
y
draulic Housin
g
1 HT6850M-33D Nose Piece M6 1
2 HT6850M-02 H
y
draulic Piston 1 HT6850M-33E Nose Piece M8 1
2-1 HT6850M-02-1 O-Rin
g
1 HT6850M-34
A
Mandrel M3 1
2-2 HT6850M-02-2 Wear-Rin
g
1 HT6850M-34B Mandrel M4 1
3 HT6850M-03 Front Sleeve 1 HT6850M-34C Mandrel M5 1
4 HT6850M-04 Ex
p
ansion Bellows 1 HT6850M-34D Mandrel M6 1
4-1 HT6850M-04-1 O-Rin
g
1 HT6850M-34E Mandrel M8 1
5 HT6850M-05 Encase 1 HT6850M-35B Mandrel Case M4 1
6 HT6850M-06 Connection 1 HT6850M-35C Mandrel Case M5 1
7 HT6850M-07 Ta
pp
et 1 HT6850M-35D Mandrel Case M6 1
8 HT6850M-08 Shaft For Ta
pp
et 1 HT6850M-35E Mandrel Case M8 1
9 HT6850M-09 Shaft For Le
g
S
p
rin
g
1 HT6850M-36B Nose Piece Riv-Bolt M4 1
11 HT6850M-11 Slide Piece 1 HT6850M-36C Nose Piece Riv-Bolt M5 1
12 HT6850M-12 Valve Seat 1 HT6850M-36D Nose Piece Riv-Bolt M6 1
13 HT6850M-13 S
p
rin
g
Guide 1 HT6850M-36E Nose Piece Riv-Bolt M8 1
14 HT6850M-14 Ball 2 39 HT6850M-39 Cover 1
16 HT6850M-16 Tri
gg
er 1 40 HT6850M-40 Pressure S
p
rin
g
1
17 HT6850M-17 Valve Box 1 41 HT6850M-41 Pressure S
p
rin
g
1
18 HT6850M-18 Ball Thrust Piece 1 42 HT6850M-42 Pressure S
p
rin
g
1
18-1 HT6850M-18-1 Net 1 43 HT6850M-43 Pressure S
p
rin
g
1
18-2 HT6850M-18-2 Net Cover 1 44 HT6850M-44 Hin
g
e S
p
rin
g
1
20 HT6850M-20 Valve Box 1 46 HT6850M-46 Plain Bearin
g
1
20-1 HT6850M-20-1 O-Rin
g
1 47 HT6850M-47 Plain Bearin
g
2
21 HT6850M-21 Valve Cover 1 49 HT6850M-49 R Pin 1
22 HT6850M-22 S
p
rin
g
Guide 1 50 HT6850M-50 S
p
rin
g
Rin
g
1
24 HT6850M-24 Lever Left 1 51 HT6850M-51 Circli
p
2
24-1 HT6850M-24-1 Lever Left Skin 1 52 HT6850M-52 Circli
p
1
25 HT6850M-25 Lever Ri
g
ht 1 53 HT6850M-53 Tooth Look Washer 1
25-1 HT6850M-25-1 Lever Ri
g
ht Skin 1 55 HT6850M-55 Orin
g
1
27 HT6850M-27 Guide Sleeve 1 55-1 HT6850M-55-1 Tooth Washer 1
29 HT6850M-29 Guide 1 56 HT6850M-56 Li
p
Seal 1
31 HT6850M-31
A
da
p
ter For The Mandrel 1 57 HT6850M-57 Plain Seal 1
32 HT6850M-32
A
da
p
ter For Nose Piece 1 58 HT6850M-58 O-Rin
g
1
HT6850M-33
A
Nose Piece M3 1 59 HT6850M-59 Backu
p
Rin
g
1
HT6850M-33B Nose Piece M4 1 60 HT6850M-60 Orin
g
1
HT6850M-33C Nose Piece M5 1 61 HT6850M-61 Washer 1
HT-6850M-P-1403A-C1
33
33
34
35
36

NOTE
www.SUMAKE.com
www.AIRCOMPRESSOR.com.tw

NOTE
www.SUMAKE.com
www.AIRCOMPRESSOR.com.tw