Sundance Spas Hawthorne User manual
HawthorneTM • HartfordTM
6530-681, Rev. B
OWNER´S MANUAL
Attention New Spa Owner!
Congratulations on the purchase of your new Sundance® 680 series spa! The
following is a list of automated functions and maintenance recommendations
for your new spa. Automated functions have been listed below in an attempt to
24-hours of ownership! Maintenance recommendations are listed in an attempt
to stress their importance in protecting your new spa.
Automated Operations
of the cycle. Note: this function only occurs during the rst ltration/heating
cycle each day.
Maintain Healthy Spa Water
Always maintain your spa’s water chemistry within the following parameters as
pH 7.4-7.6
Free Chlorine 3.0-4.0 ppm
Free Bromine 2.0-4.0 ppm
Total Alkalinity 100-120 ppm
Calcium Hardness 150-250 ppm
Always maintain your spa lter as outlined below to ensure healthy spa water.
Refer to pages 29-30 for additional information.
Required Filter Maintenance
provides unsurpassed water quality! To ensure maximum water quality at all
Required Water Maintenance
You should replace the spa’s water every 3 months. The frequency depends
on a number of variables including frequency of use, number of users, and
attention paid to water quality maintenance. You will know it is time for
the normal feel or sparkle to the water, even though the key water balance
measurements are all within the proper parameters. See pages 29-30 for
additional information.
Table of Contents
1.0 Important Spa Owner Information ............................................. 1
2.0 FCC Notice ................................................................................... 1
3.0 Important Safety Instructions .................................................... 2
3.1 Important CSA Safety Instructions (Canada only)......................... 4
3.2 Hyperthermia................................................................................. 5
3.3 Cautions ........................................................................................ 6
3.4 General Electrical Safety Instructions ........................................... 6
4.0 Choosing A Location .................................................................. 7
4.1 Outdoor Location........................................................................... 7
4.2 Indoor Location.............................................................................. 8
5.0 Power Requirements................................................................... 9
6.0 Electrical Wiring Instructions................................................... 10
7.0 Spa Fill Up Procedure ............................................................... 11
8.0 Control Functions ..................................................................... 17
............................................................................... 17
8.2 General Spa Features And Controls ........................................... 18
9.0 Operating Instructions.............................................................. 19
9.1 Setting Water Temperature ......................................................... 19
........................................................................... 19
9.3 Standard Light Operation ............................................................ 19
9.4 Optional Multi-Colored LED Light System Operation .................. 20
9.5 Adjusting Individual Jet Flow ....................................................... 21
9.6 Selecting Desired Massage Action.............................................. 21
9.7 Air Controls.................................................................................. 21
10.0 Automatic Filtration Cycles...................................................... 21
Without ................................................ 22
With ..................................................... 22
......................... 22
10.4 Lock Modes - All Models (L1 - L2)............................................... 22
........................................ 22
....... 23
............ 24
11.0 Spa Maintenance ....................................................................... 25
11.1 Cleaning The Filter Cartridges .................................................... 25
11.2 Draining and Refilling .................................................................. 26
.................................................................................. 27
11.4 Cleaning The Spa Interior ........................................................... 27
11.5 Maintaining the Cover ................................................................. 27
11.6 Maintaining The Synthetic Cabinet.............................................. 27
11.7 Winterizing................................................................................... 28
11.8 Restarting Your Spa in Cold Weather.......................................... 28
12.0 Water Quality Maintenance....................................................... 29
12.1 pH Control ................................................................................... 29
12.2 Sanitizing..................................................................................... 29
12.3 Optional CD Ozone Water Maintenance System ........................ 30
13.0 Error Conditions / Error Messages.......................................... 30
................. 30
...................................................................... 30
..................................................................... 30
..................................................................... 31
..................................................................... 31
................ 31
.............................................................................. 31
.............................................................................. 31
...................................................................... 32
...................................................................... 32
14.0 Troubleshooting Procedures ................................................... 32
.............. 32
.................................... 32
............................................................................ 33
14.4 Water Is Too Hot.......................................................................... 33
....................................................................................... 33
15.0 Circuit Diagram For Models Without Circulation
Pump Option.............................................................................. 34
16.0 Circuit Diagram For Models With Circulation
Pump Option.............................................................................. 35
17.0 Optional SunSoundTM Stereo Receiver Functions ................ 36
1.0 Important Spa Owner Information
Your Sundance® 680 series spa is constructed to the highest standards
and is capable of providing many years of trouble-free use. However,
because heat retentive materials are utilized to insulate the spa for
efficient operation, an uncovered spa surface and wall fittings directly
exposed to sunlight and high temperatures for an extended period is
subject to permanent damage or discoloration. Damage caused by
exposing the spa to this abuse is not covered under warranty. We rec-
ommend that you always keep the spa full of water when it is exposed
to direct sunlight and that you keep the Sundance premium insulating
cover in place at all times when the spa is not in use. Read and careful-
ly follow the requirements for your spa’s support base found in section
Sundance constantly strives to offer the finest spas available,
therefore modifications and enhancements may be made which
affect the specifications, illustrations and/or instructions contained
herein.
2.0 FCC Notice
This equipment has been tested and found to comply with the limits for
limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses
and can radiate radio frequency energy and, if not installed and used
in accordance with the instructions, may cause harmful interference to
radio communications. However, there is no guarantee that interference
will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be deter-
mined by turning the equipment off and on, the user is encouraged to try
1. Rearrange or relocate the receiving antenna.
2. Increase the separation between the equipment and receiver
3. Connect the equipment into an outlet on a circuit different from the
circuit connected.
Changes or modifications not expressly approved by the party
responsible for FCC compliance could void the user’s authority to
operate this equipment.
3.0 Important Safety Instructions
READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY!
When installing and using this electrical equipment, basic safety precau-
1. WARNING: To reduce the risk of injury, do not permit children to use
this product unless they are closely supervised at all times.
2. WARNING: A grounding wire connector is provided on this unit to
2) solid copper conduc-
tor between this unit and any metal equipment, metal enclosures
of electrical equipment, metal water pipe, or conduit within 5 feet
(1.5m) of the unit.
3. DANGER: Risk of Accidental Drowning. Extreme caution must be
exercised to prevent unauthorized access by children. To avoid
accidents, ensure that children cannot use this spa unless they are
supervised at all times.
4. DANGER: Risk of Injury. The suction fittings in this spa are sized to
match the specific water flow created by the pump. Should the need
arise to replace the suction fittings or the pump, be sure that the flow
than the flow rate marked on the original suction fitting.
5. DANGER: Risk of Electric Shock. Install at least 5 feet (1.5m) from
all metal surfaces. As an alternative, a spa may be installed within
5 feet (1.5m) of metal surfaces if each metal surface is permanently
2) solid cop-
per conductor attached to the wire connector on the grounding lug,
inside the equipment compartment on the equipment box.
6. DANGER: Risk of Electric Shock. Do not permit any electrical appli-
ance, such as a light, telephone, radio, television, etc. within 5 feet
(1.5m) of a spa, unless such appliances are built-in by the manufac-
turer.
7. ELECTRICAL SUPPLY: The electrical supply for this product must
include a suitably rated switch or circuit breaker to open all un-
grounded supply conductors to comply with section 422-20 of the
be readily accessible and visible to the spa occupant but installed at
least 5 feet (1.5m) from the spa water.
8. WARNING:
9. The water in a spa should never exceed 104°F (40°C). Water
temperatures between 100°F (38°C) and 104°F (40°C) are consid-
ered safe for a healthy adult. Lower water temperatures are recom-
mended for young children and when spa use exceeds 10 minutes.
10. Since excessive water temperatures have a high potential for caus-
ing fetal damage during the early months of pregnancy, pregnant or
possibly pregnant women should limit spa water temperatures to
100°F (38°C). If pregnant, please consult your physician before us-
ing a spa.
11. Before entering the spa, the user should measure the water tem-
perature with an accurate thermometer since the tolerance of water
12. The use of alcohol, drugs, or medication before or during spa use
may lead to unconsciousness with the possibility of drowning.
low or high blood pressure, circulatory system problems, diabetes,
-
ties in association with using or operating your spa, discontinue use
and consult your physician.
a spa since some medication may induce drowsiness, while other
medication may affect heart rate, blood pressure, and circulation.
15. Always shower before and after using your spa. To reduce the pos-
sibility of contracting a waterborne illness, always maintain water
chemistry within the parameters listed on the inside cover of this
manual. If you or other bathers experience such a condition, discon-
tinue use and seek medical attention.
3.1 Important CSA Safety Instructions (Canada only)
When using this electrical equipment, basic safety precautions should
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. A green colored terminal or a terminal marked G, Gr, Ground,
Grounding or the symbol* is located inside the supply terminal box
or compartment. To reduce the risk of electric shock, this
terminal must be connected to the grounding means provided in the
electric supply service panel with a continuous copper wire
equivalent in size to the circuit conductors that supply this
compartment. To reduce the risk of electric shock, connect the local
common bonding grid in the area of the spa to these terminals with
(10mm2).
4. All field-installed metal components such as rails, ladders, drains
or other similar hardware within 10 feet (3m) of the spa shall be
bonded to the equipment grounding buss with copper conductors
2).
5. SAVE THESE INSTRUCTIONS
WARNING: Children should not use spas without adult supervision.
WARNING: Do not use spas unless all suction guards are installed to
prevent body and hair entrapment.
WARNING:
WARNING: To avoid injury, exercise care when entering or exiting the
spa.
WARNING: Do not use drugs or alcohol before or during the use of a
spa to avoid unconsciousness and possible drowning.
WARNING:
physician before using a spa.
WARNING: Water temperature in excess of 38°C (104°F) may be
injurious to your health.
WARNING: Before entering the spa, measure the water temperature
with an accurate thermometer.
WARNING: Do not use a spa immediately following strenuous exercise.
WARNING:
health.
WARNING: Do not permit electric appliances (such as light, telephone,
radio, television, etc.) within 5 feet (1.5m) of this spa unless factory
installed.
CAUTION: Maintain water chemistry in accordance with manufacturer’s
instructions.
WARNING: The use of alcohol or drugs can greatly increase the risk of
fatal hyperthermia in spas.
3.2 Hyperthermia
Hyperthermia occurs when the internal temperature of the body reaches
a level several degrees above the normal body temperature of 98.6°F
(37°C). The symptoms of hyperthermia include drowsiness, lethargy, and
an increase in the internal temperature of the body. The effects of hyper-
3.3 Cautions
pressure, and any condition requiring medical treatment, pregnant
women, the elderly, or infants should consult with a physician before
using a spa.
the water temperature in a spa should not exceed 104°F (40°C).
Immersion in water in excess of 104°F (40°C) can be hazardous to
your health.
3. Observe a reasonable time limit when using the spa. Long expo-
sures at higher temperatures can cause high body temperature.
Symptoms may include dizziness, nausea, fainting, drowsiness, and
reduced awareness. These effects could possibly result in drowning.
4. Do not use the spa under the influence of alcohol, narcotics, or other
consequences.
5. Always test the spa water temperature before entering the spa. En-
ter and exit the spa slowly. Wet surfaces can be very slippery.
operate any electrical appliances from inside the spa or when you
are wet unless such appliances are built-in by the manufacturer.
safe water and prevent possible damage to spa components.
use. This will help to discourage unsupervised children from enter-
ing the spa and keep the spa cover secure in high-wind conditions.
There is no representation that the cover, clip tie-downs, or actual
locks will prevent access to the spa.
3.4 General Electrical Safety Instructions
-
ment system. It contains the most advanced safety and self-protective
-
dealer or local building department should you have any questions
regarding your installation.
with a current collector system. A pressure wire connector is provided
on the surface of the control box, located outside the equipment door
(Figure-B, page 11) to permit connection of a bonding wire between
this point and any ground metal equipment, metal water pipe or conduit
within 5 feet (1.5m) of the spa, or copper clad grounding rod buried
(8.4mm2) solid copper wire. This is a most important safety assurance
feature.
Before installing your spa, check with your local building department to
insure installation conforms to local building codes.
4.0 Choosing A Location
IMPORTANT: Because of the combined weight of the spa, water and
users, it is extremely important that the base upon which the spa rests
without shifting or settling, for the entire time the spa is in place. If the
spa is placed on a surface which does not meet these requirements,
improper support is not covered under warranty. It is the responsibility
of the spa owner to assure the integrity of the support over time.
We recommend a poured, reinforced concrete slab with a minimum
thickness of 4 inches (10cm). Wood decking is also acceptable
provided it is constructed so that it meets the requirements outlined
above.
The spa must be installed in such a manner as to provide drainage away
equipment and create a wet condition in which it would sit in. For spas
to the equipment, either from above or below, for servicing. Make certain
that there are no obstructions which would prevent removal of all side
cabinet panels and access to the jets components, especially on the
side with the equipment bay.
4.1 Outdoor Location
In selecting the ideal outdoor location for your spa, we suggest that you
• The proximity to changing area and shelter (especially in regions
subject to cold weather).
• The pathway to and from your spa (this should be free of debris so
that dirt and leaves are not easily tracked into the spa).
• The closeness to trees and shrubbery (remember that leaves and
birds could create extra work in keeping the spa clean).
• A sheltered environment (less wind and weather exposure can result
in lower operation and maintenance costs).
• The overall enhancement of your environment. It is preferable not to
place the spa under an unguttered roof overhang since run-off water
will shorten the life expectancy of the spa cover.
4.2 Indoor Location
For indoor installations many factors need to be considered before
• PROPER FOUNDATION-
sidering a foundation that will adequately support the spa the entire
rest on a second story or higher. For spas that are to rest on balco-
-
tural support, you should consult a professional Structural Engineer
with experience in this type of application.
• PROPER DRAINAGE
handle draining of the entire contents of the spa. Be sure to make
provisions for ceilings or any other structures that may be below the
spas installation. Areas around your spa can become wet or moist
should be able to withstand or resist water and moisture.
• PROPER VENTILATION
with an Engineer or authority competent enough to understand the
necessary provisions needed to vent moist or heated air and air
associated with chemical odors outdoors. When the spa is in use
considerable amounts of moisture will escape potentially causing
mold and mildew, over time this can damage certain surfaces and or
surroundings.
• SUFFICIENT ACCESS
need to access or gain entry to any portion of the spa for servicing,
it is highly recommended that you plan your indoor installation to
provide full access to the entire spa.
• WARRANTY
any improper installation not in accordance with local codes or au-
local state or city building ordinances.
WARNING:
chemistry, proper ventilation is recommended to reduce the
risk of exposure to viruses and bacteria that could be present
in the air or water. Consult a licensed architect or building
spa indoors.
5.0 Power Requirements
Sundance® spas are designed to provide optimum performance and
allow your new spa to accept an electrical service other than the factory
50 Amp operation setting. Note: Refer to pages 34-35 for circuit board
conguration details or contact your authorized Sundance dealer.
All Models (60Hz)
240V/40A* 240V/50A** 240V/60A***
* In 40A configuration, the heater will not operate while either jets
pump is running in high speed. Note: pump 2 runs only in high
speed.
** In 50A configuration, the heater will not operate while both jets
pumps are running in high speed. Note: pump 2 runs only in high
speed. This is the factory setting.
*** In 60A configuration, the heater will operate while both jets pumps
are running in high speed. Note: pump 2 runs only in high speed.
6.0 Electrical Wiring Instructions
IMPORTANT NOTICE: The electrical wiring of this spa must meet the
applicable state or local codes. The electrical circuit must be installed
inspection authority.
1. This spa must be permanently connected (hard-wired) to the power
supply. No plug-in connections or extension cords are to be
used in conjunction with the operation of this spa. Supplying
power to the spa which is not in accordance with these instructions
will void both the independent testing agency listing and the
manufacturer’s warranty.
2. The power supplied to this spa must be a dedicated circuit with no
other appliances or lights sharing the power provided by the circuit.
3. To determine the current, voltage and wire size required, refer to
• All wiring must be copper to ensure proper connections. Do not
use aluminum wire.
• When using wire larger than #6 (10mm2), add a junction box near
the spa and reduce to short lengths of #8 (8.4mm2) wire to connect
to the spa.
4. The electrical supply for this product must include a suitably rated
switch or circuit breaker to open all ungrounded supply conductors
accessible to the spa’s occupant but installed at least 5 feet (1.5m)
from spa water.
5. The electrical circuit supplied for the spa must include a suitable
680-42.
6. To gain access to the spa’s power terminal block, remove the
screws securing the cabinet panel on the side of the spa under the
control panel (Figure A). Then remove the four control box door
screws and door (Figure-B).
7. Select the power supply inlet you want to use (Figure-A). Feed
power cable to control box, then install it through the large opening
provided in the bottom side of the box.
8. Connect wires, color to color, on terminal blocks TB1 and TB3
hooked up securely or damage could result.
9. Install control box door and screws and reinstall the cabinet side
panels.
7
8
36
2 2
Figure-A
Equipment Area
1. Control Box
2.
3.
4. Heater
5.
6.
7. Optional CD Ozonator
(
8. Ozone Injector
9.
Flow
Note: Pump Locations Vary by Model
5 5
1
4
9
Figure-B
Control Box
1. Terminal Block
2. Bonding Lug
3. Grounding Terminal
TB1
3
2
1
All North American Models:
240 VAC, 3-Wire Connection (60Hz)
BLK
RED
RED
RED
BLK
BLK
1
2
Figure-C
Main TB1 And TB3 Terminal Block Connections
TB1
to Circuit
Board
Power In
Green
TB3
7.0 Spa Fill Up Procedure
-
1. Prepare The Spa For Filling
• Clear all debris from the spa. (Although the spa shell has been
polished at the factory, you may want to treat it with a specially
formulated spa cleaner. Consult your authorized Sundance
in section 11.1 (page 25).
2. Fill Spa
CAUTION:
with hard water and the rest of the way with softened water.
water additive available from your authorized Sundance
dealer.
• Fill spa with clean tap water from garden hose until water covers
3. Turn On Power
Turn on power to spa at the home’s circuit breaker to start boot up
-
matically activate after several seconds. If the control panel LED
to pages 30-32 for additional information.
4. Activate Jets Pumps
Turn on all jet(s) pumps to ensure proper mixing when
adding start-up chemical in step 5.
5. Add Start-Up Chemicals
Add the spa water chemicals as recommended by your authorized
-
6. Establish A Stable Sanitizer Reading
Establish a stable sanitizer reading between 3.0-4.0 ppm chlorine or
2.0-4.0 ppm bromine. To ensure healthy water conditions, always
maintain a constant sanitizer reading within the levels recommended
the inside cover of this manual. If sanitizer levels cannot be sta-
bilized, perform the decontamination procedure steps 9-15 on the
following page. Note: the “decontamination procedure” steps 9-15
should also be used after the spa has been “Winterized” (sec. 11.7,
page 28) or has been sitting without power for an extended period.
7. Set Spa To Heat
To warm spa water to a comfortable temperature, follow
• The LED display on the control panel displays the actual tempera-
COOLER (-) or WARMER
you want the water to heat to a different temperature, simply press
COOLER (-) or WARMER (+) within 5 seconds. The set temperature
IMPORTANT:
after draining. Failure to do so may cause air to be trapped
in either pump, preventing the pump from circulating water.
12
increases or decreases by one degree each time one of these but-
tons is pressed.
• The heater will turn off when the temperature corresponding to the
thermostat setting is achieved.
Important Heater Details:
• The maximum temperature for which the spa can be set is 104°F
(40°C) and the minimum is 65°F (18°C).
• For spas connected to a 40 amp service, jets pump #1 must be set
to low speed and jets pump #2 must be turned off to operate the
heater.
• Setting the thermostat at maximum will not accelerate the heating
process. This will only result in a higher ultimate temperature.
8. Place Cover On Spa
• Keeping the insulating cover in place anytime the spa is not in use
will reduce the time required for heating, thereby minimizing
operating costs.
• The time required for initial heat-up will vary depending on the
starting water temperature.
DANGER: Risk of injury, always check water temperature
carefully before entering spa!
Decontamination Procedure (Steps 9-15)
Steps 9-15 below are only required when sanitizer levels are unstable
after performing steps 1-6 above. Disregard steps 9-15 below if sanitizer
levels remain stable at 3.0-4.0 ppm chlorine or 2.0-4.0 ppm bromine
after performing steps 1-6 above.
9. Add 2.5 ounces of sodium dichlor for every 100 gallons of water.
CAUTION:
spa for any reason! This chemical may damage components
within your spa and void the manufacturer warranty.
Water Fill Volume by Model
Spa Model Approximate Fill Volume Sodium Dichlor
Hawthorne ......... ............ 10 oz.
Hartford.............. ............8.5 oz.
10. Leave spa cover open during this step to allow
excessive chemical vapors to exit spa, pro-
tecting plastic knobs and pillows from chemi-
cal attack. If spa is indoors, open doors and
windows for proper ventilation. Turn on all jets
pumps for one hour, then place the massage
and open all air controls. Note: You will need
to press the jets pump button(s) every 20 min-
utes since these functions have an automatic
20 minute time-out function that turns them off.
CAUTION:
while the cover is open and accessible to small children and
animals!
11. Turn off power to the spa at the circuit breaker, then drain spa as
outlined in section 11.2 (page 26).
CAUTION:
hard water and the rest of the way with softened water. Or,
additive available from your authorized Sundance dealer.
13. Consult your authorized Sundance dealer for chemical recommen-
dations, then add chemicals to spa water to achieve a constant
sanitizer reading within the levels recommended by the Association
this manual.
14. Turn on all jet pumps when adding chemicals to ensure proper mix-
ing and leave your spa cover open until the sanitizer level falls below
4.0 ppm to protect plastic knobs and pillows from chemical attack.
Set all air controls
to their full open
counterclockwise position
Massage Selector
CAUTION:
while the cover is open and accessible to small children and
animals.
CAUTION: To prevent the unlikely possibility of contracting
a waterborne
illness, maintain water chemistry within step 6
parameters. If you or other bathers experience such a condi-
tion, discontinue use and seek medical attention.
15. Establish a sanitizer reading between 3.0-4.0 ppm chlorine or 2.0-
4.0 ppm bromine, then allow the spa to set undisturbed for 8 hours.
Retest water after 8 hours to determine if sanitizer levels are stable.
If sanitizer levels are stable, your spa is ready for use. To ensure
healthy water conditions, always maintain a constant sanitizer read-
If sanitizer levels are not stable at this time, it will be necessary to
repeat this procedure in its entirety (steps 1-15) until stable sanitizer
readings are achieved.
16. After adequate sanitizer levels are achieved, close all spa air controls
by rotating them clockwise to maximize heat retention when spa is
not in use.
This manual suits for next models
3
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