Sunjoy L-GG015PCO User manual

20 December 2013 1
GRILL GAZEBO
ITM./ART. 966732
MODEL#L-GG015PCO
ASSEMBLY INSTRUCTIONS
IMPORTANT: RETAIN FOR FUTURE REFERENCE. READ CAREFULLY.
Please check with your local governing authority / local municipal codes regarding installation of
structures before assembly.
Tools required (not included): Phillips screwdriver, hammer, 2 ladders that are at least 8.2 ft / 2.4 m in height, cordless
drill, socket, ratchet set (Metric), socket adapter and socket driver, carpenters’ level.
WARNING:
Check to ensure all parts are present prior to assembly.
This unit is heavy! 5 adults are needed for safe assembly ---- Never assemble this alone!
Keep all children and pets away from assembly area. Children and pets should be supervised when they are in the area of
the gazebo construction.
Keep assembly area more than 6 ft /1.8 m from any obstruction such as fence, garage, and house, overhanging branches,
laundry line or electrical wires.
Some parts may contain sharp edges. When assembling and using this product, basic safety precautions should always be
followed to reduce the risk of personal injury and damage to the product. Please read all instructions before assembly and
use.
For outdoor use only. Check all bolts for tightness before use and periodically check and tighten bolts as necessary.
Assemble this unit on firm, level ground or hard surface only. Ensure the unit is level after final assembly.
Protect parts during assembly by laying them on a non-abrasive surface such as blankets or cardboard.
IMPORTANT
Please do not return this product to the store. For technical assistance or replacement parts call Sunjoy from 8:30 AM to 5:30
PM Eastern Time at the following: 1-866-578-0101 (English, French & Spanish in US) or e-mail: [e-mail].

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Parts List
PART
# DESCRIPTION QTY LINE DRAWING OF PART
PART
# DESCRIPTION QTY LINE DRAWING OF PART
A Connector Cover
(Small Roof) 1 I4 Bar 6 (Large Roof,
Large) 2
B Bar Cover 1 (Small
Roof) 4 J Bar 7 (Large Roof,
Slanting) 4
C1 Bar 1 (Small Roof) 2 K1 Bar 8 (Large Roof,
Middle, Long) 2
C2 Bar 2 (Small Roof) 2 K2 Bar 9 (Large Roof,
Middle, Short) 2
D Connector 1 (Small
Roof) 1 L1 Connector 2 (Bar) 2
E1 Roof Panel 1 (Small
Roof, Short) 2 L2 Connector 3 (Bar) 2
E2 Roof Panel 2 (Small
Roof, Long) 2 N Bar Cover 2 (Large Roof) 4
F1 Roof Frame 1 (Large
Roof, Long) 2 N1 Bar Cover 3 (Large
Roof) 2
F2 Roof Frame 2 (Large
Roof, Short) 2 O1 Gutter 1 2
G1 Roof Panel 3 (Large
Roof, Long) 2 O2 Gutter 2 2
G2 Roof Panel 4 (Large
Roof, Long) 2 Q1 Post 1 2
G3 Roof Panel 5 (Large
Roof, Long) 2 Q2 Post 2 2
G4 Panel Cover 1 (Large
Roof, Long) 4 R Slate Top 2
H1 Roof Panel 6 (Large
Roof, Short) 2 S Fence 2
H2 Roof Panel 7 (Large
Roof, Short) 2 T1 Bracket ( Slate Top) 4
H3 Panel Cover 2 (Large
Roof, Short) 2 T2 Connector 4 (Slate
Top) 4
I1 Bar 3 (Large Roof,
Short) 2 U Hook 1
I2 Bar 4 (Large Roof,
Short) 2 V Corner Cover
(Inside) 4
I3 Bar 5 (Large Roof,
Large) 2

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Hardware Packet for Step 1
PART # DESCRIPTION QTY LINE DRAWING
BB M6 washer 8
JJ M8 x 20mm bolt 20
KK M8 washer 20
LL M6 x 45mm bolt 8
Z1 M6 wrench 2
Z2 M8 wrench 1

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Hardware Packet for Step 2
PART # DESCRIPTION QTY LINE DRAWING
AA M6 x 15mm bolt 40
BB M6 washer 80
CC M6 x 15mm bolt 16
DD M6 x 55mm bolt 12
FF M6 nut 12
JJ M8 x 20mm bolt 12
KK M8 washer 12
Fig.1: Attach Fence (S) to Post (Q1, Q2) with bolt (LL) and washer (BB). Make sure holes for slate shelf brackets face
outwards and are on top. Slate shelf can be installed at 3 different heights – 34”, 36” or 42”. Decide on your slate
shelf height before installing the fence. Use M6 plug to cover holes in posts that are not used.
Fig.2: Assemble Gutter (O2) and Post (Q1, Q2) with bolt (JJ) and washer (KK). Do not tighten them at this step.
Fig.3: Assemble Gutter 1 (O1) and Gutter 2 (O2) with bolt (JJ) and washer (KK).

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Fig.4:Attach Connector 2 (L1) and Connector 3 (L2) to the assembled gutters (L1/L2) with bolt (JJ) and washer (KK).
Fig.5: Assemble Roof Frame 1 (F1) and Roof Frame 2 (F2) together with bolt (AA) and washer (BB).
Fig.6:Attach Bar 7 (J) to Connector 2 / Connector 3 (L1/L2) with bolt (DD), washer (BB) and nut (FF).
Fig.7:Attach Bar 7 (J) to Roof Frame 1 (F1) with bolt (AA) and washer (BB).
Fig.8: Attach Bar 8 (K1) to Gutter (O1) with bolt (AA) and washer (BB) and then do the same step to Bar 9 (K2) and
Gutter (O2).
Fig.9: Attach Bar 8 (K1) to Roof Frame 1 (F1) with bolt (AA) and washer (BB), then do the same step to Bar 9 (K2)
and Roof Frame 2 (F2).

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Hardware Packet for Step 3
PART # DESCRIPTION QTY LINE DRAWING
AA M6 x 15mm bolt 32
BB M6 washer 112
CC M6 x 15mm bolt 60
MM M6 x 30mm bolt 20
II 8 x 180 stake 8
EE M6 plug 24
Fig.10: Attach Bar 1 / Bar 2 (C1 / C2) to Roof Frame 1 (F1) with bolt (AA) and washer (BB).
Fig.11: Attach Bar 1 / Bar 2 (C1 / C2) to Connector 1 (D) with bolt (DD), washer (BB) and nut (FF). Screw Hook (U) up
to Connector 1 (D) as the dash line indicated in Fig.9.
Fig.12、Fig.12-1: Attach Bar 6 (I4) to Bar 7 (J) and Bar 8 (K1) respectively with bolt (CC) and washer (BB). Do the same
step to Bar 3 (I1) , Bar 4 (I2) and Bar 5 (I3) .

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Fig.13: Place Roof Panel 1 (E1) on bar 1 (C1) and bar 2 (C2) and secure them with bolt (CC) and washer (BB). Do not tighten
roof panel screws until all panels have been installed and aligned.
Fig.14: Repeat the above step to Roof Panel 2 (E2).
Fig.15: Place Bar Cover 1 (B) on Bar 1 / Bar 2 (C1/C2) and secure them with bolt (MM) and washer (BB).
Fig.16: Place Connector Cover (A) on Connector1(D)andsecurethemwithbolt(CC)andwasher(BB).
Fig.17: Place Roof Panel 6 (H1) and Roof Panel 7 (H2) on the above assembled bars (J, K2, I1 and I2) and secure them together
with bolt (CC) and washer (BB).
Fig.18: Place Panel Cover 3 (H3) on the edge of the assembled Roof Panel 7 (H2) and secure them with bolt (CC) and washer
(BB).

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Fig.23: Attach 2 Bracket (T1) to each Fence (S) with bolt (AA) and washer (BB).
Fig.24: Place Slate Top (R) on Bracket (T1) and secure them with bolt (AA) and washer (BB).
Fig.25:Attach Connector 4 (T2) to Slate Top (R) with bolt (AA) and washer (BB).
Fig.19: Place Roof Panel 3, 4, 5 (G1, G2, G3) on the above assembled bars (J, K1, I3 and I4) and secure them together
with bolt (CC and washer (BB)
Fig.20: Place Panel Cover 4 (G4) on the edge of the assembled roof panel 4, 5 (G2, G3) and secure them with bolt (CC)
and washer
(
BB
)
.
Fig.21: Place Bar Cover 2 (N) on the assembled roof panels (H1, H2, G1, G2 and G3) and secure them with bolt (MM) and
washer (BB).
Fig.22: Place Bar Cover 3 (N1) the assembled roof panels (G1, G2, G3) and secure them with bolt (MM) and washer (BB).

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Fig.28: The slate tops are designed to be adjustable to 34”, 36” and 42” height. When the slate tops are assembled at 34”
height (Fig.28) and 36” height (Fig. 28-1), the extra holes on the posts above the slate tops can be hidden by plug (EE).
Same for the holes on the posts under the slate tops when the slate tops are at 42” height (Fig 28-2).
CARE INSTRUCTIONS
Clean gently with a sponge using environmentally-friendly soap solution and water. Do not use abrasive materials, wire
brushes, chemicals, cleansers or bleach. Do not use a pressure washer. Rinse well. Allow to air dry.
If there are nicks, chips or scratches, go to your local hardware store or home center and obtain a closest match touch-up paint
suitable for outdoor metal use. Follow instructions that appear on the paint can.
SPECIFICATIONS:
Resists winds up to 39 mph when firmly anchored using stakes to the ground.
Resists winds up to 47 mph when firmly anchored using expansion bolts into a suitable concrete base.
Roof can withstand up to 176.37 lbs / 80 kg weight load.
Maximum load for the center hook: 88 lbs / 39.9 kg.
MADE IN CHINA
Fig.26: Attach Corner Cover (V) to the assembled gutters (O1, O2) with bolts (AA, CC) and washer (BB). Adjust the
Corner Cover by holding the cover in place to align with the gutters and tightening the bolts.
Fig.27: Secure all posts (Q1, Q2) to the ground with stake (II).
E