Sunshine PHP User manual
Owner’s manual
SUNSHINE
OUTDOOR PATIO HEATER
MODEL
IMPORTANT
Your safety is very important. Please read this manual thoroughly before you
install, operate and maintain this heater. Retain this manual for future reference.
This appliance must be installed and gas cylinder stored in accordance with the
regulation in force.
Warning: For Outdoor Use Only!
Table of Contents
Important Warnings………………………………………… ………… … ………2
Introduction…………………………………………………………………… ……3
Specifications………………………………………………………………………. 3
Important Safety Precautions…………………………………………….……..3-5
Assembly………………………………………………………………………….....5
Tools Required………………… …………… ……………………………………5
Unpacking…………………………………………………………..…………….…5
Component List………………………………………………..…………………...5
LP gas Hookup and Installation of Cylinder…………………… … … …………6
Assembly Instructions………………………………………..…………………...7-9
Installation………………………………………..…………………………….…...9
Operation……………………………………..………………………...……….…10
Preparation Before Lighting………………………….……………………….…...10
Leak Checking……………………………………….……………………………10
Lighting…………………………………………..………….. .………………..10-11
Setting Control………………………………………...…………………………....11
Turn Off and Relight……………………....…………… …………………….…...11
Turn Off and Shut Down………………………..………………………….…….….11
Storage…………………………………………..……………………….….…11-12
Maintenance………………………………………………...…………………….…12
Troubleshooting………………………………………….………………….….…13
Service and Warranty Information………………………………………….…...14
Warranty Terms……………………………………………………...……………14
Parts List……………………………………………………………..………...15-16
IMPORTANT WARNINGS
Warning: For your safety
Improper installation, adjustment, alteration, service or maintenance can cause
Injury or property damage from hazards of fire, explosion, burn, asphyxiation,
carbon monoxide poisoning. Please be sure you understand all operating the
instructions before operate or service this heater. Read these installation,
operation and maintenance instructions thoroughly before installing or servicing
this equipment.
Warning: For your safety
Follow the correct lighting and usage procedures. Handle metal parts with care
to avoid injuries. Never allow children to operate this heater.
Warning: For your safety
Do not store or use gasoline or other flammable vapors and liquids, solid combustibles
in the vicinity of this appliance. Keep a safe distance away from the heater as
recommended by the instructions.
Warning: For your safety
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame near the appliance.
2
3. If odor continues, immediately call your gas supplier or local fire department.
Introduction
Thank you for choosing SUNSHINE Outdoor Patio Heater. Please take the time
to read these instructions and follow each step carefully for safe operation.
Retain this manual for future reference.
Specifications
Model No. PHP/PHS/PHT/PHW
Type of gas G30 (Butane) 30mbar, G31 (Propane) 37mbar
Input rating 12.5 kW (910g/hr)
Pressure 30mbar (G30), 37mbar (G31)
Gas supply inlet pressure to
regulator Max.150 PSI, Min. 5 PSI
Overall height 2,290 mm
Reflector diameter 865 mm
Ignition system Piezo Igniter
Electrical connections Not required
Net Weight 30 kg. (not including the cylinder)
The heater has been certified by Danish Governmental Gas
Institute, and complies with CE Requirement for Gas-Fired
Infrared Patio Heaters prEN 14543:2002 (E) Gas-Fired Portable
Infrared Heaters.
Important Safety Precautions
To ensure safe use of your outdoor patio heater, you are requested to pay
close attention to these essential safety requirements.
· This is a propane, direct-fired heater. This means that all of the combustion
products enter the heated space. Even though this heater operates very
close to 100 percent combustion efficiency, it still produces small
amounts of carbon monoxide. Carbon monoxide (CO) is toxic and can
build up in a heated space. Failure to provide adequate ventilation could
result in death.
Always be sure there is plenty of fresh air when the heater is in use.
Always follow advice about ventilation in these operating instructions. If
gas odor is detected at any time, shut off the appliance immediately, and
find and correct the leak. Please set up the propane supply with utmost
care.
3
· Alert both children and elders to the hazard of high surface
temperatures.
Care must be taken for the supervision of children in the vicinity of an
operating or hot heater.
· Your children and pets should be supervised around the heater.
· This outdoor patio heater must be used for outdoors only in a well
ventilated area and must not be used in a vehicle or any enclosed
building.
· Always place the heater on a level stable surface.
· Do not move or touch the heater while hot or in operation.
· Do not alter or modify the heater in any manner.
·Use only a U.S. Department of Transportation approved 20-pound
standard cylinder equipped with an Type 1 connection with QCC
(Quick Connect Coupler).
· Use only with liquid propane gas. Do not attempt to use any other fuel.
· Always keep at least a 24 inch clearance from any combustible material.
· Do not use if the wind speed is greater than 10 miles/hr.
· Do not use if outside temperature is below 40 F.
· Do not spray aerosols near the heater while in use.
· Do not clean heater with combustible or corrosive cleaners. Use warm, soapy
water.
· Do not hang clothing or flammable materials either on or near heater.
· Place the control knob in OFF position when heater is not in use and always
disconnect the gas cylinder at its main valve and store it outdoors where it is
not accessible to children. Never store a propane cylinder indoors.
· Always allow 45 minutes for heater to cool down after use before attempting to
move your heater.
·Use only the hose and regulator with the heater provided by the factory. Check
the regulator and hose assembly before each use. If you find an excessive
abrasion or hose cut, immediately replace with the Regulator assembly listed
on the Parts List .
· Never use the heater if the ballast weight is not assembled into the base. The
base must be weighted to prevent possible tipping.
· Inspect heater before each use and inspect annually by a qualified service
person. Do not operate a damaged heater.
·Leak-check only with soapy water following initial assembly and after cylinder
is replaced. All gas connections should be checked. Look for bubbles.
Never use flame!
4
Warning:
When the heater is to be operated in the presence of other people, the purchaser
is responsible for explaining the instructions and or explaining the hazards
involved. If this heater is used in a commercial or rental installation, it is the
responsibility of the purchaser to check local codes for properly acquainting
users with the safety precautions and instructions.
Failure to comply with the precautions and instructions provided with this
heater can result in death, serious bodily injury and property loss or
damage from hazards of fire, explosion, burn, asphyxiation, carbon
monoxide poisoning. Be sure you understand all operation instructions
before attempting to operate or service this heater.
1. Assembly
Note: The assembly of this heater requires basic mechanical skills. Proper
assembly is the responsibility of the installer. All service and repair should
be done by a qualified person.
1.1Tools required
8mm, 10mm, 11mm, 12mm Socket
#2 & #3 Phillips Head Screwdriver
Pliers or Channel Lock Pliers
Crescent or Open End Wrenches
Caution:
Do not use Teflon tape or any thread-sealing compounds with connections of
heater head regulator / hose assembly to fuel-tube.
1.2 Unpacking
·Remove the Fuel-tube, the Post and Heater burner assembly from Box 2 of 2.
·Take out the heater burner assembly from the base assembly by removing the
three Hex-Nuts, Flat washers and Lock washers, then screw the nuts and
washers back onto the bolts at the top of the burner assembly.
· Remove all shipping packaging foam on the components.
· Check the fasteners, Regulator assembly and the Owner’s Manual provided
by the factory.
· Remove the Reflector from Box 1 of 2.
· Check the heater for any shipping damage. If any is found, immediately
contact Sunshine Lifestyle Products.
·Retain all packaging material and carton until heater warranty has expired.
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Any warranty returns require original packing and carton.
1.3 Component List (see Figure 1)
·Reflector
·Burner assembly
·Base assembly with the
Ballast weight & bracket
·Fuel line
·Cylinder decorative cover
·Post / Slip socket cover
·Regulator / hose assembly
·Fastener package
·Owner’s manual
·Wheel kit (optional part)
Figure 1
1.4 LP gas hookup and installation of the cylinder
1.4.1 Gas requirements:
·Our heater is designed to use LP gas only, never substitute gases.
·The heater comes with a regulator/hose assembly for hookup to a standard
20 pound (5 gallon) LP Overfill Protection Device and Type 1 fitting equipped
gas cylinder. The LP cylinder is not included. You need to purchase a filled
LP cylinder that must be constructed and marked in accordance with
specifications of the U.S. Department of Transportation. Do not use dented or
rusty LP cylinders.
·Never use an LP cylinder with a damaged valve.
·Do not modify the regulator/hose assembly.
1.4.2 LP gas hookup (see Figure 2)
The heater is designed to house a 20 pound
gas cylinder on the base assembly.
·Lift the cylinder’s decorative cover and
rest it on the triangular socket.
·Place the LP cylinder into the housing
on the base, then attach the regulator
/hose assembly to the LP cylinder
valve. The regulator and the cylinder
have right-handed threads (clockwise to
tighten). Be sure this connection is tight
but do not over tighten on the LP cylindervalve. Figure 2
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1.5 Assembly Instructions
Step 1
A
ssemble reflector and emitter by using the
three M8 s/s hex-nuts, 8mm s/s flat washers
and 8mm s/s lock washers provided. Secure
the nuts. Do not over tighten.
Step 2
Remove the protective end cap from one
end of the male flared fitting at the end of
the fuel line. Screw the male flared fitting
onto the inlet fitting at the base of the burner
head and tighten using wrench. Be sure that
the connection is tight (do not over tighten).
Note: The connection between the fuel line
and the burner inlet fitting is brass-to brass
connection. This connection does not
require any thread sealing compounds. The
flare design of the threads will provide a
gas-tight seal.
St
ep 3
Carefully slide the post socket cover into the
post support socket (note that the slip
socket cover has been assembled to the
post). Using four Pan Head M6 x 12 screws
and 6mm s/s flat washers secure the
post/slip socket cover into the post support
socket. Do not use lock washers at this
connection. Make sure the set screws
through the post and the slip socket cover
firmly grips the post.
7
8
Step 4
A
lign screw holes located on the bottom of
the hardwood table with cylinder decorative
cover as illustrated. Use four M6 hex-nuts
screws and secure the table to the cylinder
decorative cover.
Step 5
Slide the table and cylinder decorative
cover assembly over the post socket cover
assembly.
Step 6
Tilt the cylinder decorative cover assembly
and rest it on the post support plate against
the hex-bolts. Make sure that the cylinder
decorative cover assembly is in stable
position. Do not allow it to slide!
9
Step 8
Remove the other protective end cap from
the fuel line inlet fitting. Hold the fuel line
inlet fitting with wrench and hand-tighten the
female fitting of the hose regulator assembly
to the fuel line inlet fitting, then securely
tighten with another wrench. These fittings
should be tightened in a clockwise direction.
Do not over tighten.
Step 9
Connect an approved propane cylinder to
regulator/hose assembly. Properly attach
the regulator gas cylinder valve. The
cylinder must secured in the base and
chained in the upright position to keep it
from falling.
First check for leaks:
Be sure the fittings at the end of the feed
line going into the burner head and other
end of the fuel feed line where the hose is
attached are tight. Leak test with a soapy
solution by mixing one part liquid soap
solution with two parts water only. Do not
use flame.
1. Turn the control knob to OFF position.
Open the LP cylinder valve.
2.
A
pply a soapy solution to these
connection. Bubbles will form if the
connection is leaking. You will need to
reconnect and leak test again. Upon
completion of the leak test, turn off the
LP cylinder valve, disconnect and
remove the c
y
linder.
Step 7
Carefully insert the burner assembly with
the fuel line onto the post . Be sure that the
lower end of the fuel line passes through the
hole in the post support plate. The post fits
one way only because the holes are drilled
in different positions. Attach the post to the
burner assembly using four Pan Head M5 x
8 screws, 6mm s/s flat washers and 6mm
s/s lock washers. Make sure that the sets
screws firmly grip the post.
10
Step 10
Carefully place the cylinder decorative cover
assembly over the base assembly.
Patio Heater PHT (Assembled)
2. Installation
This heater is intended for use outdoors only! Not to be used inside vehicles or
in any enclosed area!
2.1 Installation warning
The installation must conform in accordance with local or country gas safety
codes.
2.2 Minimum clearances
Minimum 24 inch clearances from combustible materials must be
maintained at all times while the heater is in operation.
3. Operation
3.1 Preparation before lighting
3.1.1 Check any possible shipping damage of the heater. If any is found,
immediately contact Sunshine Lifestyle Products.
3.1.2 Please review thoroughly and be sure you understand all of the “safety
precautions and warnings.”
3.1.3 Make sure control knob is at OFF position.
3.1.4 Place the LP cylinder onto the cylinder base. Connect the regulator /
hose assembly to the cylinder by rotating the regulator’s hand wheel
clockwise into the cylinder’s valve and securely tighten.
3.1.5 Do not relight a hot heater always wait until the heater is cool.
3.2 Leak Checking
· Check all gas connections in the heater with soapy water.
· Apply soap solution to all propane connections, especially the fuel connections
between the regulator connection device to the cylinder valve, the fitting at the
end of the fuel line to the burner head, and the other end of the fuel line to the
hose assembly.
·Inspect all propane connections, look for bubbles.
· If bubbles appear, there is a leak. Disconnect and reconnect, check.
·If no bubbles appear, the connection is safe continue to lighting.
·If the leak persists, turn cylinder valve OFF and contact Sunshine.
Warning:
·Perform Leak test outdoors only.
·Do not smoke when performing leak test.
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·Do not use a flame to check for leaks.
3.3 Lighting
3.3.1 To light the pilot
· Lift the cylinder cover from the base and set it in a stable position. Turn the
cylinder valve on.
·The first step is to purge the fuel line when a new or refilled propane cylinder is
installed.
·Gently depress the control knob at the faceplate panel and rotate it to PILOT
position.
Depress and hold the control knob for 2-3 minutes to purge the air from the
gas line and feed gas to the pilot assembly. Do not press on the
igniter while you are purging the line.
3.3.2 Important Lighting step
· While depressing the control knob, press and release the igniter button (red
button) in quick succession until lit.
· After the pilot is lit, continue to depress the control knob for a further 30
seconds to heat
the thermocouple. Release the control knob and the pilot should stay lit. To
observe the ignition of the pilot, slide the hole cover at the base of the heater
head assembly.
Caution:
·Close the hole cover once the pilot flame stays on. Do not attempt to slide this
cover when the main burner is lighting or operating.
· Lower the cylinder cover onto the base.
3. 4 Setting Control
· Press and turn the control knob from PILOT to full ON position, the burner
will light immediately at maximum heat output. The knob can be turned back to
desired setting.
Note: While in use, the burner flame should be mainly blue in appearance with
little to no yellow tip.
Caution: White smoke may appear around the emitter screen during the first few
minutes of the initial burning. The burner is burning off oily residues
during the first few minutes.
3.5 Turn Off and Relight
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· If you turn the knob back to PILOT position, the main burner will extinguish
but the pilot should remain lit.
· Turn the control knob clockwise to OFF position.
Note: Do not attempt to relight the heater for 5 minutes after you turn it off.
The safety system built into the heater will not allow you to immediately relight
the heater from the OFF position.
· To relight a warm heater, repeat 3.3.2. Once the pilot is lit, depress the control
knob for a further few seconds. The main burner can be ignited immediately
once the pilot remains lit
3.6 Turn Off and Shut Down
· Turn the control knob clockwise to OFF position.
· Turn off gas supply.
· Disconnect the cylinder and remove when the heater is not in use.
4. Storage
· Allow at least 45 minutes for the heater to cool down after using.
· Store the heater upright in a sheltered area away from inclement weather such
as rain, snow and dust.
·Optional vinyl protective cover is available to protect the burner head and
cylinder cover when in storage.
Note: Be sure the heater is cool before covering.
· If the heater is not to be used for an extended period of time, disconnect,
remove the gas cylinder and store in a cook dry place. For extended storage,
cling film or aliminium foil should be used to cover the emitter screen to
prevent insects or other debris from collecting in the pilot and burner holes.
·Never store gas cylinders indoors. Gas cylinders should always be stored
outdoord in a cool, dry and well ventilated area away from sources of heat or
flame.
·Keep children away from gas cylinders
Beware of Spiders and Insects
Spiders and small insects occasionally spin webs or make nests in the
burner tubes and or orifices during warehousing and transit. These webs
or nests can lead to a gas flow obstruction, which could result in a fire in
and around the burner tube. This type of fire is known as flashback and
can cause serious damage to your heater and creates an unsafe
operating condition for the user. Although an obstructed burner tube is
not the only cause of flashback, it’s the most common cause. Check the
control compartment burners and air circulation for free air passage. Make
sure that there are no obstructions.
5. Maintenance
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To obtain the best performance from your heater make sure you perform the
following maintenance on a regular basis:
· Keep exterior surfaces clean. Use warm soapy water for cleaning.
Never use flammable or corrosive cleaning agents. Be sure to keep the
area around the burner and control assembly dry at all times.
· Airflow must be unobstructed. Clear insect nests or webs away from
your heater’s exterior and interior using a straight piece of wire and wire
brush or vacuum cleaner at least once a year or immediately upon
indication of any of the following symptoms:
a. Flashback
b. Odor gas
c. Predominately yellow flames
d. Excessive popping noises during operation
e. Uneven emitter glow
· Carbon deposits may create a fire hazard. Clean dome and emitter with
warm soapy water if necessary.
Caution:
· Never clean with wood or plastic they may break and block the parts.
·Never spray any cleaning product on the emitter grid or burner area.
14
6. Troubleshooting
7. Replacement Parts
15
Problem Possible Cause What to do
Air in gas line Purge gas line by holding
control knob at PILOT position
for at least two minutes.
Blockage in tube Clean tube.
Gas pressure is low Replace cylinder.
Burner won’t light
Igniter is not sparking Use match to light pilot
through the hole at the base of
heater head.
Thermocouple is not operating
properly Replace thermocouple
Dirt buildup around pilot tube Clean pilot tube.
There may be a leak in the system
that has been detected by the
safety system in the regulator
Check connections at hose to
fuel line and fuel line to heater
head. Be sure regulator hand
wheel is tightened to cylinder
valve properly.
Pilot won’t stay lit
High wind condition blowing out
pilot flame
Put heater in more protected
location.
Do not use heater in winds
greater than 10 miles/hr. or
temperature below 40 F.
Heater not leveled Level the heater.
The burner tilted Straighten burner.
Gas pressure is low Replace cylinder.
Emitter glows uneven
Outdoor temperature is below 40
degrees Fahrenheit and cylinder is
less than 20% full
Refill the cylinder.
Stop using when temperature
is below 40 F.
Burn off of oily materials During the first few minutes
burn off of ant materials is
normal.
Burner emits smoke
Blockage in burner Remove blockage and clean
burner inside and outside.
The base is not on a level surface Place heater on a level
surface
Dirt or film on dome and emitter Clean dome and emitter.
Carbon buildup
Blockage in burner Remove blockage and clean
burner inside and outside.
Use original equipment and replacement parts only.
Use of unauthorized parts or modification of parts can void warranty and
may cause damages to properties, serious injuries or even death.
8. Warranty Terms
Subject to the conditions set out below, this product is warranted to
the original purchaser to be free from defects in workmanship and
materials for 12 months from the date of purchase.
8.1 Satisfactory proof of the purchase date must be furnished at
the time of notification of the defect for any claim under the
warranty to be enforceable.
8.2 This warranty covers all parts found defective in workmanship
and / or materials during the warranty period and can be
repaired or replaced at the discretion of the manufacturer at no
cost to the original purchaser.
8.3 This warranty will be void and accordingly no claim of any
nature will be enforceable if the product has not been
assembled, installed or operated according to the instructions,
subjected to abuse, improperly treated, neglected, rusted by
exposure to the element, misused and / or if any repairs,
maintenance, or service has been done by an unauthorized
person.
8.4 Return must be properly packaged and freight prepaid to the
dealer from whom the product was acquired.
8.5 The manufacturer, distributor and retailer are not liable for any
incidental or consequential loss or damage arising from the
installation or operation of the product and / or the failure of
any part for any reason.
8.6 There are no other express or implied warranties, except for
those stipulated herein. This warranty gives specific rights and
the original purchaser may have additional rights and remedies
in law.
8.7 This warranty does not cover commercial or rental use.
16
9. Parts List
17
PARTS LIST
KEY# DESCRIPTION QTY KEY# DESCRIPTION QTY
1 Hex-Nut M8 S/S 6 29 Flat Washer 6mm dia. S/S 4
2 Flat Washer 8mm dia. S/S 6 30 Post 1
3 Reflector 1 31 Fuel-Tube 1
4 Lock Washer 8mm dia. S/S 3 32 Perforated Body 1
5 Hex-Bolt M8 x 20 mm S/S 3 33 Base Fitting for main Burner 1
6 Emitter Grid 1 34 Thermocouple 1
7 Burner Assy with shield 1 35 Wire Insulation 1
8 Self-tapping T Screw for Pilot shield M4 x 8mm S/S 2 36 Electrode 1
9 Screw for Burner Retention M4 x 8mm S/S 5 37 Bracket for Valve mounting 1
10 Pan Head Screw M5 x 8mm S/S 21 38 Specific Nut for Valve 1
11 Pan Assy S/S 1 39 Specific Nut for Igniter 1
12 Pilot Shield 1 40 Base Assy for Heater Head 1
13 Faceplate for Lighting Instruction S/S 1 41 Piezo Igniter 1
14 Knob 1 42 Bracket for Fuel-Tube 1
15 Hose Assy 3/8" Female Flare 1 43 Slip Socket Cover 1
16 Regulator with type 1 QCC Tank Adapter 1 44 Hex-Bolt M6x40mm 4
17 Molding for Decorative Socket 1 45 Chain Assy for tank restraint 1
18 Decorative Cover 1 46 "L" Bracket 3
19 Molding for tank Access Hole 2 47 Socket Assy 1
20 Hex-Bolt M6x16mm S/S 13 48 Pan Head Screw M6 x 12mm S/S 4
21 Wheel Assy w/Bracket(1ea.) 2 49 Lock Washer 6mm dia. S/S 4
22 Flat Washer 6mm dia. 30 50 Extention Fitting at Valve Base 1
23 Lock Washer 6mm dia. 17 51 Thermoelectric Control Valve 1
24 Hex-Nut M6 17 52 Tube Assy for burner 1
25 Molding for Base Bottom 1 53 Compression Fitting for Orifice 1
26 Ballast Weight for all Bases 1 54 Orifice for main burner 1
27 Base 1 55 Pilot Tube Assy 1
28 Pain Head Screw M6x12 4 56 Pilot Assy 1
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European Distributor:
Sunshine Lifestyle Products Ltd.
Unit 9, Oxonion Park
Langford Locks, Kidlington
Oxfordshire, OX5 1FP, UK
Phone: UK +44 845 456 5111
Fax: UK +44 845 456 5122
www.sunshinebbq.co.uk
Made In China for
ARLEC BARBEQUES PTY LTD
274 Maroondah Hwy
Mooroolbark, VIC 3138
Australia.
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This manual suits for next models
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