Supmeter BST100-B11 User manual

BST100-B11/B21 Weighing Controller
For: Ration Belt Weighfeeder
Operation Manual V3.6
Changsha Supmeter Technological Co.,Ltd.
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1
Preface
Thank you very much for your purchase!
This manual covers safety precautions, technical specifications, operation interface, installation&
connection, function&operation and so on. In order to make the product running at its best, please read this
manual in advance, and reserve it for the future reading.
The technology update, function enhancement and quality improvement may lead to some differences
between this manual and the physical product, please understand.
Without our authorization, the contents of this manual are not allowed to be copied and reproduced.
Main Features:
Suitable for Ration Belt Weighfeeder with Ration Flow Feeding & Ration Weight Batch Control.
EMC design with high anti-jamming capability, suitable for industrial environment.
16-bit LED display screen for English character and digit display.
Menu&Shortcut mode operation with key tone.
Optional English keypad, Simplified Chinese keypad and Complex Chinese keypad.
High-precision ∑-△A/D conversion technology and broad-range speed pulse input circuit.
Max. Connection Quantity: 8 Loadcells (350Ω).
Auto-locking, Key-locking, Key-unlocking, Digital Setting&Calibration and I/O Testing
functions available.
Auto Zero Tracking, Speed Calibration and Belt Length Calibration functions available.
One optional „Flow Setpoint‟ analog signal input [AI: 4~20mA].
Max.3 definable „Flow/Control Current /…‟ analog signal outputs [AO: 4~20mA].
Quick and steady PID for ration feeding control available.
3 Definable normally open switch inputs [DI] and 4 definable normally open relay or transistor
switch outputs [DO].
The feeder and belt weigher can be started and stopped by DI&DO signals.
1 „Totalized Weight High-speed Pulse‟ output [PO].
2 Optional communication ports for linking to IPC/PLC, remote display&operation terminal,
serial printer and wireless module.
Support industry configuration software, e.g. iFix.
Weight Records per shift/day/month of a year can be queried and printed.
With the multitasking mode, the weighing&control process will not be interrupted by parameter
setting and the other operations.
Model Panel-mounting: B11
Model Wall-mounting: B21
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Contents
1. SAFETYPRECAUTIONS..............................................................................................................5
2. TECHNICAL SPECIFICATIONS................................................................................................. 6
3. OPERATION INTERFACE ...........................................................................................................8
3.1 MODEL PANEL-MOUNTING OPERATION INTERFACE............................................................................... 8
3.2 MODELWALL-MOUNTING OPERATION INTERFACE................................................................................ 9
3.3 STATE INDICATION............................................................................................................................... 10
3.4 KEYPAD OPERATION.............................................................................................................................11
3.4.1 Menu Operation..........................................................................................................................11
3.4.2 Quick Operation .........................................................................................................................11
4. INSTALLATION&CONNECTION............................................................................................. 12
4.1 INSTALLATION..................................................................................................................................... 12
4.1.1 Model Panel-mounting Installation ........................................................................................... 12
4.1.2 Model Wall-mounting Installation............................................................................................. 13
4.2 TERMINAL........................................................................................................................................... 14
4.2.1 Model Panel-mounting Terminal............................................................................................... 14
4.2.2 Model Wall-mounting Terminal ................................................................................................ 14
4.3 CONNECTION....................................................................................................................................... 15
4.3.1 Loadcell & Speed Sensor Connector (SENSOR)...................................................................... 15
4.3.1.1 Loadcell Connection (SENSOR/LOADCELL) .............................................................15
4.3.1.2 Speed Sensor Connection (SENSOR/SPEED) ..............................................................16
4.3.1.2.1 Photoelectric Encoder Connection··································································16
4.3.1.2.2 Proximity Switch Connection ·········································································16
4.3.1.2.3 Speed Generator Connection···········································································17
4.3.2 4~20mAAnalog Output/Input & Totalized Weight Pulse Connector (AO/AI/PO) ................... 17
4.3.2.1 4~20mAAnalog Output Connection (AO) ....................................................................18
4.3.2.2 4~20mAAnalog Input Connection (AI) ........................................................................18
4.3.2.3 Totalization Weight Pulse Output Connection (PO).......................................................18
4.3.3 Switch Output/Input Connector (DO/DI).................................................................................. 19
4.3.3.1 Relay Switch Output (DO) to Load Connection............................................................20
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4.3.3.2 Transistor Switch Output (DO) to Load Connection .....................................................20
4.3.3.3 Relay Switch Output (DO) to PLC Connection.............................................................21
4.3.3.4 Transistor Switch Output (DO) to PLC Connection ......................................................22
4.3.3.5 Switch Input (DI) to Switch/PLC Connection ...............................................................23
4.3.4 Digital Communication Port Connection (COM1/2)................................................................. 24
4.3.4.1 Model Panel-mounting Communication Port ................................................................24
4.3.4.2 Model Wall-mounting Communication Port..................................................................24
4.3.4.3 RS232 to IPC/PLC Host-slave&Point-to-point Network...............................................25
4.3.4.4 RS232 to Printer, Remote Display&Operation Terminal Point-to-point Network.........25
4.3.4.5 RS485/CANBUS/Profibus-DP to IPC/PLC Host-slave Data-bus Network...................26
4.3.4.6 RS485 to Remote Display&Operation Terminal Point-to-point Network .....................26
4.3.4.7 RS422 to IPC/PLC Host-slave Data-bus Network.........................................................27
4.3.4.8 Ethernet Host-slave Network.........................................................................................27
4.3.5 Power Supply Connector (POWER) ......................................................................................... 28
4.3.6 Ground Protection ..................................................................................................................... 28
5. OPERATION PROCEDURE .......................................................................................................29
6. FUNCTION&OPERATION......................................................................................................... 30
6.1 MAIN DISPLAY INTERFACE.................................................................................................................. 30
6.1.1 Totalized Weight, Belt Speed & Flow ....................................................................................... 30
6.1.2 Totalized Weight, Flow Setpoint & Flow .................................................................................. 30
6.1.3 Flow & Control Current ............................................................................................................ 31
6.1.4 Totalized Weight, Load Setpoint & Load .................................................................................. 31
6.1.5 Alarm Items............................................................................................................................... 32
6.1.6 Other Display Interface ............................................................................................................. 33
6.2 MAIN MENU...................................................................................................................................... 34
6.3 F1-SET SETTING................................................................................................................................. 36
6.3.1 Basic Scale Parameters (SCAL)................................................................................................ 36
6.3.2 Extra Scale Parameters (SCAL1) .............................................................................................. 37
6.3.3 Basic Control Parameters (CtrL)............................................................................................... 38
6.3.4 Extra Control Parameters (CtrL1) ............................................................................................. 39
6.3.5 Flow Parameters (Flou) ............................................................................................................. 40
6.3.6 Speed Parameters (SPEd).......................................................................................................... 41
6.3.7 Load Parameters (LoAd)........................................................................................................... 42
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6.3.8 Weight Record Parameters (SAVE)........................................................................................... 42
6.3.9 Communication Parameters (SErP)........................................................................................... 43
6.3.10 I/O Parameters (-Io-) ............................................................................................................... 44
6.3.11 Display Parameters (dISP)....................................................................................................... 46
6.3.12 Date/Time Parameters (tIEE) .................................................................................................. 46
6.3.13 A Sample of Parameter Setting................................................................................................ 47
6.4 F2-CALSYSTEM CALIBRATION .......................................................................................................... 48
6.4.1 Zero Calibration (ZEro)............................................................................................................. 48
6.4.2 Dynamic Span Calibration (LoAd)............................................................................................ 49
6.4.3 Static Span Calibration with Chain Weight (CHAn) ................................................................. 51
6.4.4 Static Span Calibration with Hanging Weight (HAng).............................................................. 53
6.4.5 Segmenting Span Correction (SEgC)........................................................................................ 55
6.4.6 Speed Calibration (SPEd).......................................................................................................... 57
6.4.7 Belt Length Calibration (LEnS) ................................................................................................ 58
6.5 F3-REC WEIGHT RECORD FOR QUERYING&PRINTING ....................................................................... 59
6.6 F4-CLN DATA CLEARING.................................................................................................................... 61
6.7 F5-SAF SECURITY .............................................................................................................................. 62
6.7.1 Auto-locking (ALoc) ................................................................................................................. 62
6.7.2 Key-locking (Locc) ................................................................................................................... 62
6.7.3 Key-unlocking (oPEn)............................................................................................................... 63
6.7.4 Password Set (PASS)................................................................................................................. 64
6.7.5 RAM Reset (dEFU)................................................................................................................... 65
6.8 F6-FAC FACTORYADJUSTMENT ......................................................................................................... 65
6.8.1 AO Zero Adjustment (AoxE)..................................................................................................... 65
6.8.2 AO Full Range Adjustment (AoxF)........................................................................................... 66
6.8.3 AI Zero Adjustment (AI1E)....................................................................................................... 66
6.8.4 AI Full Range Adjustment (AI1F)............................................................................................. 67
6.9 F7-INFPRODUCT INFORMATION ......................................................................................................... 67
7. RATION FLOWAUTO-FEEDING SYSTEM............................................................................68
APPENDIXA. PRINT FORMATS .................................................................................................. 69
APPENDIX B. COMMUNICATION PROTOCOLS.....................................................................70
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1. Safety Precautions
Lithium Battery Installation
A Lithium battery should be equipped in the product. If it is not allowed to be transported
together with the product because of embargo, please make a purchase according to the
model offered by us and install it by yourself.
Prohibit using the product under dangerous environment
Prohibit using the product under the dangerous environment with combustible gas and
explosive dust. If you have this need, please use our explosion-proof products.
Avoid using the product under overheated environment
Make sure that the product works under the environment with allowed temperature range to
get good performance and long working life.
Please keep the product away from direct sunlight. If it is installed in a cabinet, please install
cooling fans on the top of the cabinet.
Controller Grounding Protection
The product, as a low-voltage equipment, should be kept away from the high-voltage
equipments.
For avoiding bodily injury from electric shock accident and keeping the product separate from
strong interference, the metal shell of the product should be grounded directly and the ground
resistance should be less than 4Ω.
Scale Frame Grounding Protection
For avoiding bodily injury from electric shock accident and keeping the loadcells and speed
sensor separate from strong interference, the scale frame should be connected with the
electronic scale grounding net and the ground resistance should be less than 4Ω.
Cable Laying
Weighing signal, speed signal, analog signal and communication signal cables should be laid
in pipes, and do not lay them together with power cables.
Power Supply
Please use line isolation transformer to keep the power supply of the product separate from
the other driving power supply. If the voltage fluctuation exceeds the allowed range of the
product, please use a voltage-stabilized power supplier.
Environmental Protection
Before the Lithium battery equipped in the product being discarded, please insulate its
positive or negative pole, do not put it into fire.
Although the product is made of the lead-free components, after used in the industrial
environments, it’s possible to be polluted. So, while being discarded as worthless, the product
should be processed lawfully as leady industrial waste for environment protection.
Other Notes
The installation, wiring and maintenance should be operated by the engineers with the
relevant professional knowledge and safety operation ability. Although being not described in
this manual, the relevant safety operating procedures and standards should be followed.
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2. Technical Specifications
Power Supply
Operating Voltage: AC220V±15%.
Operating Frequency: 50/60Hz.
Model Wall-mounting Optional: DC24V±20%.
Max. Power: 15W.
Display
16-bit LED display screen for English character and digit display.
Keypad
6 keys for Menu&Shortcut mode operation with key tone.
Optional English keypad, Simplified Chinese keypad and Complex Chinese keypad.
Auto-locking, Key-locking, Key-unlocking, Digital Setting&Calibration and I/O Testing functions
available.
Loadcell Signal Input Interface (SENSOR/LOADCELL)
1 Weighing Signal Input: 0~25mV.
Excitation Voltage Output: DC10V.
Max. Connection Quantity: 8 Loadcells (350Ω).
Weighing Accuracy
24-bit ∑-△ADC.
Sampling Frequency: 200Hz.
Zero Drift: ±0.1μV/℃RTI (Relative to Input).
Gain Drift: ±5ppm/℃.
Non-linearity: 0.005%FS.
Speed Sensor Signal Input Interface (SENSOR/SPEED)
1 Speed Pulse Input Signal.
Frequency Range: 0.5~3000Hz.
Output Voltage: DC12V; Max. Current: 100mA.
Analog Signal Output Interface (AO)
Max.3 Definable „Flow/Control Current /…‟ Analog Signal Outputs: 4~20mA (AO3: optional).
Non-linearity: 0.05%FS.
Analog Signal Input Interface (AI)
1 Optional „Flow Setpoint‟ Analog Signal Input: 4~20mA.
Non-linearity: 0.05%FS.
Totalized Weight High-speed Pulse Signal Output Interface (PO)
1 „Totalized Weight High-speed Pulse‟ Output.
Capacity of Contacts: 100mA, DC5~24V.
Weight per Pulse and Pulse Width can be preset.
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Switch Signal Output Interface (DO)
4 Definable Normally Open Relay or Transistor Switch Outputs.
Capacity of Relay Switch: AC250V/DC24V, 1A.
Capacity of Transistor Switch: DC24V, 500mA.
Switch Signal Input Interface (DI)
3 Definable Normally Open Switch Inputs.
Digital Communication Interface (COM1/2)
COM1 Optional: RS232/RS485/RS422/Profibus-DP/CANBUS/Ethernet modules.
COM2: RS232.
Connectable: IPC/PLC, Remote Display&Operation Terminal, Serial Printer and Wireless
Module.
Power Supply Output: DC5V, 100mA.
Report Print
Weight Records per shift/day/month of a year can be queried and printed.
Outline Dimension
Model Panel-mounting: 160 ×84 ×188 mm (W×H×D).
Model Wall-mounting: 202 ×305 ×90 mm(W×H×D).
Cut Dimension
Model Panel-mounting: 151 ×76 mm(W×H).
Weight
Model Panel-mounting: Approx. 1.5kg.
Model Wall-mounting: Approx. 3.4kg.
Temperature and Humidity
Service Temperature: -25℃to +40℃.
Storage Temperature: -30℃to +60℃.
Relative Humidity: Max. 85%RH.
Protection Level
Model Panel-mounting: IP50.
Model Wall-mounting: IP65.
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3. Operation Interface
3.1 Model Panel-mounting Operation Interface
MENU
ESC
RUN
AUTO
EXT
ALARM
kg
t
t/h
kg/m
◄
►
▲
▼
PRINT
ENT
Display Panel A: kg, t, t/h, kg/m
Display Panel B: g, kg, kg/h, g/m
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3.2 Model Wall-mounting Operation Interface
MENU
ESC
PRINT
ENT
▲
◄
►
▼
RUN
AUTO
EXT
ALARM
kg
t
t/h
kg/m
Display Panel A: kg, t, t/h, kg/m
Display Panel B: g, kg, kg/h, g/m
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3.3 State Indication
LED Lamp
Description
Note
[RUN]
ON: Weighing state.
OFF: Stopping state.
[AUTO]
Feeding control mode:
ON: Auto [PID].
OFF: Manual.
[EXT]
Flow Set Mode:
ON: External [AI: 4~20mA].
OFF: Internal.
[ALARM]
Alarm.
[kg]
Weight Display Unit: kg.
Display Panel A
([P107] Internal Scale Unit=kg)
[t]
Weight Display Unit: t.
[t/h]
Flow Display Unit
ON: t/h.
OFF: kg/min or kg/h.
[kg/m]
Load Display Unit: kg/m.
[g]
Weight Display Unit: g.
Display Panel B
([P107] Internal Scale Unit=g)
[kg]
Weight Display Unit: kg.
[kg/h]
Flow Display Unit
ON: kg/h.
OFF: g/min or g/h.
[g/m]
Load Display Unit: g/m.
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3.4 Keypad Operation
If there is not any keypad operation in one minute and it‟s not in the processes of „F2 Calibration‟& „F6 Factory
Adj.‟, the controller will return to „Main Display Interface‟automatically.
3.4.1 Menu Operation
3.4.2 Quick Operation
*: Keep the key pressed for 2 seconds.
Key Name
Description
【MENU】
【ESC】
Enter Main Menu.
Exit.
【ENT】
Enter/Save.
【◄】
Cursor shifts left.
【►】
Cursor shifts right.
【▲】
Cursor shifts up.
Display the previous interface or option.
Digit input: +1.
【▼】
Cursor shifts down.
Display the next interface or option.
Digit input: -1.
Key Name
Description
【MENU】*
(【LOCK】)
Key-locking.
Key-unlocking.
【◄】
(【ADJ+】)
Control Current +1mA.
【►】
(【ADJ-】)
Control Current -1mA.
【◄】*
(【AUTO】)
„Manual/Auto‟Control Mode Selection.
【►】*
(【EXT】)
„Internal/External‟Flow Set Mode Selection.
【PRINT】
Print.
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4. Installation&Connection
4.1 Installation
4.1.1 Model Panel-mounting Installation
Outline dimension
W×H×D [mm]
Panel dimension
W×H [mm]
Box dimension
W×H [mm]
Cut dimension
W×H [mm]
160×84×188
160×84
150×75
151×76
Installation Mode
151
76
Cut dimension
Outline dimension
Panel dimension
188
84
160
(75)
(150)
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4.1.2 Model Wall-mounting Installation
Outline dimension
W×H×D [mm]
Mounting dimension
W×H [mm]
Mounting hole dimension
[mm]
202×305×90
169×271
Ф9
Outline dimension
Installation mode
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4.2 Terminal
4.2.1 Model Panel-mounting Terminal
4.2.2 Model Wall-mounting Terminal
L
N
POWER
SENSOR
SIG- SIG+ EXC- EXC+ SHD VS- SIN VS+
SEN+ SEN-
B- (TXD-)
A+(TXD+)
DP-(RXD+)
(RXD-)
DP+
GND
RXD
TXD
+5V
COM2
COM1
LOADCELL
SPEED
AO/AI/PO
AO1+ AO1- AO2+ AO2- AO3+ AO3- AI+ AI- VIN PO
DO/DI
DO1+ DO1- DO2+ DO2- DO3+ DO3- DO4+ DO4- COM DI1 DI2 DI3
DC12-24V OR AC220V
DC- DC+
COM
E
AO/AI/PO
DO/DI
AO1+ AO1- AO2+ AO2- AO3+ AO3- AI+ AI- VIN PO
DO1+ DO1- DO2+ DO2- DO3+ DO3- DO4+ DO4- COM DI1 DI2 DI3
SENSOR
SIG- SIG+ EXC- EXC+ SHD VS- SIN VS+
SEN+ SEN-
POWER
E
N
L
E
COM1/2
ETHERNET
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4.3 Connection
4.3.1 Loadcell & Speed Sensor Connector (SENSOR)
The shielded cable must be used and kept separate from the AC cable and other noise generating
cables. Please use loadcells with the same capacity, bridge resistance & sensitivity (mV/V) for parallel
connection.
4.3.1.1 Loadcell Connection (SENSOR/LOADCELL)
No.
Pin
Description
1
SEN+
Voltage Feedback + from Loadcell.
[4-wire connection: short to „EXC+‟]
2
SEN-
Voltage Feedback - from Loadcell.
[4-wire connection: short to „EXC-‟]
3
SIG-
Weighing Signal (mV) Input -.
4
SIG+
Weighing Signal (mV) Input +.
5
EXC-
Excitation Voltage Output - for Loadcell.
6
EXC+
Excitation Voltage Output + for Loadcell (DC10V).
7
SHD
Shield.
8
VS-
Voltage Output - for Speed Sensor.
9
SIN
Pulse Signal Input from Speed Sensor.
10
VS+
Voltage Output + for Speed Sensor (DC12V).
SIG+
EXC+
EXC-
SIG-
SIG+
SIG-
SHD
EXC+
EXC-
SEN-
SEN+
SEN+
SEN-
Controller
Loadcell
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4.3.1.2 Speed Sensor Connection (SENSOR/SPEED)
4.3.1.2.1 Photoelectric Encoder Connection
4.3.1.2.2 Proximity Switch Connection
VS-
V-
Controller
SIN
VCC
+5~12V
VS+
SIG
V+
SHD
Proximity Switch
2-wire: VS+ will not be connected.
VS-
V-
Controller
SIN
VCC
+5~12V
VS+
SIG
V+
SHD
Photoelectric Encoder
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4.3.1.2.3 Speed Generator Connection
4.3.2 4~20mAAnalog Output/Input & Totalized Weight Pulse Connector (AO/AI/PO)
Max.3 definable AOs (4~20mA) are used for outputting „Flow/Control Current /…‟ signals to external
devices. 1 Optional AI (4~20mA) is used for receiving „Flow Setpoint‟ signal from external devices. 1
High-speed Pulse [PO] is used for outputting Totalized Weight signal to external devices.
No.
Pin
Description
1
AO1+
4~20mAAnalog Signal No.1 Output +/-.
2
AO1-
3
AO2+
4~20mAAnalog Signal No.2 Output +/-.
4
AO2-
5
AO3+
4~20mAAnalog Signal No.3 Output +/- [Optional].
6
AO3-
7
AI+
4~20mA Input +.
8
AI-
4~20mA Input -.
9
VIN
+5~24V Input for PO.
10
PO
Totalized Weight High-speed Pulse Output.
VS-
Controller
SIN
VCC
+5~12V
VS+
SIG
V+
SHD
Speed Generator
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4.3.2.1 4~20mAAnalog Output Connection (AO)
4.3.2.2 4~20mAAnalog Input Connection (AI)
4.3.2.3 Totalization Weight Pulse Output Connection (PO)
Controller
IN+
AOx+
AOx-
Isolator
Load
Max.500Ω
IN-
OUT+
OUT-
mA+
mA-
Controller
VIN
VCC
PO
Receiver
+5~24VDC
Pulse Input
Weight Per Pulse and Pulse Width can be set.
Controller
OUT+
AI+
AI-
Isolator
Host
OUT-
IN+
IN-
mA+
mA-
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4.3.3 Switch Output/Input Connector (DO/DI)
4 Definable normally open relay (AC250V/DC24V, 1A) or transistor (DC24V, 500mA) switches are
used for outputting alarm/control signals to external devices. 3 Definable normally open switch inputs are
used for receiving control signals from external devices.
No.
Pin
Description
1
DO1+
Realy or Transistor Switch No.1 Output +/-.
2
DO1-
3
DO2+
Realy or Transistor Switch No.2 Output +/-.
4
DO2-
5
DO3+
Realy or Transistor Switch No.3 Output +/-.
6
DO3-
7
DO4+
Realy or Transistor Switch No.4 Output +/-.
8
DO4-
9
COM
DI Common Terminal [GND].
10
DI1
Switch Input No.1.
11
DI2
Switch Input No.2.
12
DI3
Switch Input No.3.
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