Supmeter BST106-B60[A] User manual

BST106-B60[A] Weighing Controller
For: Dynamic Axle Weigher
Operation Manual V7.2
Changsha Supmeter Technological Co.,Ltd.

1
Preface
Thank you very much for your purchase!
This manual covers safety precaution, technical specification, operation interface, installation&
connection, function&operation and so on. In order to make the product running at its best, please read this
manual in advance, and reserve it for the future reading.
The technology update, function enhancement and quality improvement may lead to some differences
between this manual and the physical product, please understand.
Without our authorization, the contents of this manual are not allowed to be copied and reproduced.
Main Features:
Suitable for Dynamic Axle Weigher (Max. axle count 99 and max. speed 10km/h).
EMC design with high anti-jamming capability, suitable for industrial environment.
6+8 Red LED digital tubes for for English character and digit display.
Optional English keypad, Simplified Chinese keypad and Complex Chinese keypad.
Menu&Shortcut mode operation with key tone.
24-bit High-precision and high-speed ∑-△A/D conversion module with 1/1,000,000 internal
resolution and sampling frequency 400Hz.
Special anti-vibration digital filtering algorithm for ensuring the weighing stability and accuracy
when there is strong vibration on the load receptor, and the rapid response capability when the
weight signal changes.
Max. Connection Quantity: 4 Loadcells (350Ω).
Auto Zero Initial Calibration after Power-on, Auto Zero Tracking, Zero Fine Adjustment, Zero
Calibration and Load Calibration functions available.
Optional Data Calibration function.
Auto-locking, Key-locking, Key-unlocking, Digital Setting&Calibration and I/O Testing
functions available.
6 Normally open switch inputs [DI] and 5 normally open relay switch outputs [DO].
1 Optional and definable analog signal output [AO: 4~20mA].
The present axle weighing record can be printed automatically and manually.
One axle weighing record of a truck can be queried and printed.
Optional RS232 or RS485 communication ports for linking to Host IPC/PLC, Serial Printer and
LED Remote Display.
With the multitasking mode, the weighing&control process will not be interrupted by parameter
setting and the other operations.

2
Contents
1. SAFETY PRECAUTION.................................................................................................................4
2. TECHNICAL SPECIFICATION ....................................................................................................5
3. OPERATION INTERFACE ............................................................................................................7
3.1 OPERATION INTERFACE DIAGRAM......................................................................................................... 7
3.2 KEYPAD OPERATION.............................................................................................................................. 8
3.3 STATE INDICATION................................................................................................................................. 9
3.4ALARM SIGN ....................................................................................................................................... 10
4. INSTALLATION&CONNECTION..............................................................................................11
4.1 INSTALLATION......................................................................................................................................11
4.2 TERMINAL........................................................................................................................................... 12
4.3 DI/DO FUNCTION DEFINITION ............................................................................................................ 14
4.4 DI/DO CONNECTION FOR TYPLE APPLICATION................................................................................... 15
5. OPERATION PROCEDURE ........................................................................................................16
6. FUNCTION&OPERATION..........................................................................................................17
6.1 MAIN DISPLAY INTERFACE .................................................................................................................. 17
6.1.1 Gross/Net Weight, Axle No. / Axle Count, Axle Weight / Total Axle Weight ........................... 17
6.1.2 Gross/Net Weight, AO Output Value [Ao] ................................................................................ 18
6.2 MAIN MENU........................................................................................................................................ 19
6.3 F1-SET PARAMETER SETTING............................................................................................................. 21
6.3.1 Weighing Parameters (SCAL)................................................................................................... 21
6.3.2 Calibration Parameters (CALP)................................................................................................. 23
6.3.3 Setpoint Parameters (SEtP) ....................................................................................................... 25
6.3.4 Communication Parameters (SErP)........................................................................................... 27
6.3.5 Display Parameters (dISP) ........................................................................................................ 29
6.3.6 A Sample of Parameter Setting.................................................................................................. 30
6.4 F2-CALSYSTEM CALIBRATION .......................................................................................................... 31
6.4.1 Zero Calibration (ZEro)............................................................................................................. 31
6.4.2 Data Calibration (dAtA)............................................................................................................ 32
6.4.3 Load Calibration (LoAd)........................................................................................................... 34
6.5 F3-REC RECORD QUERY .................................................................................................................... 35
6.6 F4-CLN DATA CLEARING ................................................................................................................... 36

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6.7 F5-LOC KEY-LOCKER......................................................................................................................... 37
6.7.1 Key-unlocking (oPEn)............................................................................................................... 37
6.7.2 Key-locking (Locc) ................................................................................................................... 37
6.7.3 Password Set (PASS)................................................................................................................. 38
APPENDIXA. PRINT FORMATS ...................................................................................................39
APPENDIX B. REGISTER TABLE OF HOST-SLAVE MODBUS[ASCII/RTU]........................40
APPENDIX C. DATA FRAME FORMAT OF CONTINUOUS SENDING [ASCII]....................43

4
1. Safety Precaution
Prohibit using the product under dangerous environment
Prohibit using the product under the dangerous environment with combustible gas and
explosive dust. If you have this need, please use our explosion-proof products.
Avoid using the product under overheated environment
Make sure that the product works under the environment with allowed temperature range to
get good performance and long working life.
Please keep the product away from direct sunlight. If it is installed in a cabinet, please install
cooling fans on the top of the cabinet.
Controller Grounding Protection
The product, as a low-voltage equipment, should be kept away from the high-voltage
equipments.
For avoiding bodily injury from electric shock accident and keeping the product separate from
strong interference, the metal shell of the product should be grounded directly and the ground
resistance should be less than 4Ω.
Scale Frame Grounding Protection
For avoiding bodily injury from electric shock accident and keeping the loadcells separate
from strong interference, the scale frame should be connected with the electronic scale
grounding net and the ground resistance should be less than 4Ω.
Cable Laying
Weighing signal, analog signal and communication signal cables should be laid in pipes, and
do not lay them together with power cables.
Power Supply
Please make sure that the inputted voltage is correct before power-on.
Environmental Protection
Although the product is made of the lead-free components, after used in the industrial
environments, it’s possible to be polluted. So, while being discarded as worthless, the product
should be processed lawfully as leady industrial waste for environment protection.
Other Notes
The installation, wiring and maintenance should be operated by the engineers with the
relevant professional knowledge and safety operation ability. Although being not described in
this manual, the relevant safety operating procedures and standards should be followed.

5
2. Technical Specification
Executing Standard
CMC GB/T 7724-2008《Electronic Weighing Meter》PRC National Standard.
OMIL R76: 2006《Non-automatic Weighing Instruments》International Recommendation.
Accuracy Grade: III .
Number of Verification Intervals: 5,000.
Static Weighing Accuracy: 0.2‰.
Display
6+8 Red LED digital tubes for for English character and digit display.
Weight Display Range: -99,999~+999,999.
Scale Capacity: Setting Range 1~999,999.
Scale Division: Optional 1, 2, 5, 10, 20, 50, 100, 200, 500.
Display Resolution: 1/100,000.
Weight Unit: Optional kg, t, g, none.
Decimal Point: Optional 0, 0.0, 0.00, 0.000, 0.0000.
Display Refreshing Time: Setting Range 0.01~1.00s.
Kaypad
Optional 4-key English keypad, Simplified Chinese keypad and Complex Chinese keypad.
Menu&Shortcut mode operation with key tone.
Loadcell Interface
Excitation Voltage/Max. Current: DC9V/120mA [4-350Ω loadcells].
Signal Input Range: 0~22.5mV.
Output Sensitivity of Loadcell: 1.0~2.5mV/V.
24-bit ∑-△ADC with internal resolution 1/1,000,000.
Sampling Frequency: 400Hz.
Special anti-vibration digital filtering algorithm.
Zero Drift: ±0.1μV/℃RTI (Relative to Input).
Gain Drift: ±5ppm/℃.
Non-linearity: 0.005%FS.
Switch&Analog Signal Interface
6 Normally Open Switch Inputs [DI].
5 Normally Open Relay Switch Outputs [DO]: AC250V/DC24V, 1A.
1 Optional&Definable Analog Signal Output [AO]: 4~20mA, Non-linearity: 0.05%FS.
Digital Communication Interface
COM1: Fixed configuration RS485&RS232. Free to select one of them via internal dip switch.
Connectable: Host IPC/PLC and LED Remote Display.

6
Report Print
The present axle weighing record can be printed automatically and manually.
One axle weighing record of a truck can be queried and printed.
Operating Specification
Operating Voltage: DC24V±20%.
Max. Power Consumption: 5W.
Outline Size: 110×62×150mm [W×H×D].
Panel Cut-out Size: 94×47 mm [W×H].
Operating Temperature: -25℃to +40℃.
Storage Temperature: -30℃to +60℃.
Relative Humidity: Max. 85%RH.
Protection Level of Front Panel: IP65.
Weight: Approx. 0.5kg.

7
3. Operation Interface
3.1 Operation Interface Diagram
RUN
MOTION
ZERO
GROSS
NET
ALARM
LOCK
kg
t
g
K4
K3
K2
K1
MENU


TARE
→T←
∧
ZERO
→0←
<
ENT
G/N


8
3.2 Keypad Operation
If there is not any keypad operation in one minute and it’s not in the processes of ‘F2 Calibration’ & ‘F6 Factory
Adj.’, the controller will return to ‘Main Display Interface’automatically.
*: Keep the key pressed for 2 seconds.
Menu Operation
Key Name Description
【MENU】Enter Main Menu.
Exit.
【ENT】
Enter.
Save.
Alarm Acknowledge.
【◄】Cursor shifts left.
Display the previous option.
【▲】Display the next interface or option.
Digit input: +1 ( 0~9 loop).
Quick Operation
【

】
*
Key-locking.
Key-unlocking.
【◄】
(【SET】) Setpoint parameters setting.
【ZERO】
【→0←】
*
[-ZEro-]: Zero Calibration with Power-down Protection and Clearing Tare Weight.
[≡ZEro≡]: Zero Fine Adjustment without Power-down Protection and without Clearing
Tare Weight.
The controller will switch to Gross Weight display.
【TARE】
【→T←】
*
[≡tArE≡]: Manual Tare without Power-down Protection.
[-PStr-]: Preset Tare Weight with Power-down Protection.
[-rStr-]: Clear Tare Weight with Power-down Protection.
The controller will switch to Net Weight display.
【G/N】Waiting State: Gross Weight / Net Weight display switch.
【ENT】Ax
le Weighing State: Stop Axle Weighing Process (After the present axle has been
weighed, the weighing process will end).
【】* Waiting State: Print Present Axle Weighing Record.
【】Record Query State: Print Historical Axle Weighing Record.

9
3.3 State Indication
LED light Description
[RUN] ON: Axle Weighing state.
OFF: Waiting or Calibrating state.
[MOTION] Weight Dynamic Changing: Weight Variance per [107] ‘Stablity Judging Time’ is exceeding
[106] ‘Stablity Judging Range’.
[ZERO] Net Weight value ≤Non-load Zero Range.
[GROSS] Gross Weight display.
[NET] Net Weight display.
[ALARM] Overload Alarm.
[LOCK] ON: Key-locked.
OFF: Key-unlocked.
[kg/t/g] Weight Unit.
[K1] DO1 turns on.
[K2] DO2 turns on.
[K3] DO3 turns on.
[K4] DO4 turns on.

10
3.4Alarm Sign
Sign Alarm Cause Solution
Err1 RAM Failure. Replace the chip RAM.
Err2.1
Err2.2 EEPROM Failure. Replace the chip EEPROM.
Err3 Signal Reversed.
Not connected. Connect the loadcell correctly.
Err4 ADC Failure. Replace the ADC module.
oV-Ad Over ADC Range.
Weighing signal exceeds A/D conversion range.
1. Check if the loadcell is connected.
2. Check if the capacity of loadcell is too small.
3. Check if the loading weight is too big.
oL Overload Alarm.
Gross Weight > (Max. Capacity + 9 × Scale Division).
1. Check if the loadcell is connected.
2. Check if the capacity of loadcell is too small.
3. Check if the loading weight is too big.
oV-tr Not meet the condition of
Maunal Tare.
When Gross Weight is at the state with negative value display,
overload alarm or dynamic variation, ‘Manual Tare’ will be
invalid.
oV-nZ Over
‘Zero Fine Adjusting
Range’. Refer to parameter [123] ‘Zero FineAdjusting Range’.
HEAt Preheating Time Countdown
[min.sec].
Refer to parameter [128] ‘Auto Zero Initial Calibration after
Power-on’, [129] ‘Auto Zero Initial Calibrating Time’ and
[130] ‘Auto Zero Initial Calibrating Range’.
Wait for the preheating time over or press any key to exit.
oV-Zr Over ‘
Auto Zero Initial
Calibrating Range’.
Prt-undEF Print port is not defined. Refer to ‘Communication Parameters’.

11
4. Installation&Connection
4.1 Installation
Outline Size
W×H×D[mm]
Front Panel Size
W×H[mm]
Box Body Size
W×H[mm]
Panel Cut-out Size
W×H[mm]
110×62×150 110×62 93×46 94×47
Installation Mode
94
47
Panel Cut-out Size
Outline Size Front Panel Size
150
62
110
(46)
(93)

12
4.2 Terminal
No. Pin Description
LOADCELL Loadcell Port
Connection Mode 6-Wire 4-Wire
Internal Dip Switch S4 S4→【6-WIRE】S4→【4-WIRE】
[Default Set]
1 SIG- Weighing Signal [mV] Input -. Weighing Signal [mV] Input -.
2 SIG+ Weighing Signal [mV] Input +. Weighing Signal [mV] Input +.
3 EXC- Excitation Voltage -. Excitation Voltage -.
4 SEN- Feedback Voltage -.
5 EXC+ Excitation Voltage + [DC9V]. Excitation Voltage + [DC9V].
6 SEN+ Feedback Voltage +.
7 SHD Shield Ground. Shield Ground.
COM1 RS485/RS232 Digital Communication Port
Internal Dip Switch S3 S3→【RS485】S3→【RS232】
[Default Set]
1 B-/T B-: Data -. TXD: Transmit Data.
2 A+/R A+: Data +. RXD: Receive Data.
3 GND Shield Ground. Signal Ground / Shield Ground.
POWER DC24V[±20%] Power Input Port
1 DC- DC Input -.
2 DC+ DC Input +.
The metal shell should be grounded directly to avoid electric shock.
LOADCELL
SIG-
SIG+
EXC- SEN- EXC+ SEN+ SHD
POWER
DC- DC+
COM1
B-/T A+/R GND
CN2
1 2 3 4 5 6 7 8 9 10
CN1
1 2 3 4 5 6 7 8 9

13
No. Pin Description
CN1 [DI/AO] Switch Signal Input / Analog Output Port
DI Switch Signal Input
1 COM DI Common Terminal [DC-].
2 DI1 Switch Signal Input 1.
3 DI2 Switch Signal Input 2.
4 DI3 Switch Signal Input 3.
5 DI4 Switch Signal Input 4.
6 DI5 Switch Signal Input 5.
7 DI6 Switch Signal Input 6.
AO Analog Output [Definable]
8 AO+ 4~20mA Output +.
9 AO- 4~20mA Output -.
CN2 [DO] Relay Switch Signal Output Port
1-2 DO1 Normally Open Contact Output 1.
3-4 DO2 Normally Open Contact Output 2.
5-6 DO3 Normally Open Contact Output 3.
7-8 DO4 Normally Open Contact Output 4.
9-10 DO5 Normally Open Contact Output 5.
Contact Capacity of Relay Switch: AC250V/DC24V, 1A.

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4.3 DI/DO Function Definition
Note: Whether to do Axle Identification by switch DI1 or not is decided by the parameter “[205] dI1.Id”.
CN1 [DI]
No. Pin Signal Name Description
1 COM COM DI Common Terminal [DC-].
2 DI1 AXLE_ID Axle Identification.
ON: There is an axle entering the weighing platform.
3 DI2 TARE Manual Tare.
4 DI3 【MENU】Key【MENU】.
OFF→ON→OFF.
5 DI4 【◄】Key【◄】.
6 DI5 【▲】Key【▲】.
7 DI6 【ENT】
Key【ENT】.
Axle Weighing State: Stop Axle Weighing Process (After
the present axle has been weighed, the weighing process
will end).
【】Waiting State: : Print the presentAxle Weighing Record.
CN2 [Relay DO]
No. Pin Signal Name Description
1 DO1+ RUN Axle Weighing State.
2 DO1-
3 DO2+ FINI Axle Weighing Process Finished.
4 DO2-
5 DO3+ HH Total Axle Weight Upper Limit Alarm.
6 DO3-
7 DO4+ HI Axle Weight Upper Limit Alarm.
8 DO4-
9 DO5+ ZERO Non-load Zero Range.
10 DO5-

15
4.4 DI/DO Connection for Typle Application
Weighing Platform
V≤10km/h
A1~A99
A1A2
…
An
Summing Box
Optional Axle Identification DI Switch
Axle Weighing State RUN [DO1+]
[DO1-]
Axle Weighing Process Finished FINI [DO2+]
[DO2-]
Total Axle Weight Upper Limit HH [DO3+]
[DO3-]
Axle Weight Upper Limit HI [DO4+]
[DO4-]
Non-load Zero Range ZERO [DO
5+]
[DO5-]
1
2
3
4
5
6
7
8
9
10
CN2 [Relay DO]
AC220V or DC24V
COM
Axle Identification AXLE_ID [DI1]
Manual Tare TARE [DI2]
【MENU】[DI3]
【◄】[DI4]
【▲】[DI5]
Stop Axle Weighing Process / Print【ENT】[DI6]
1
2
3
4
5
6
7
Push Button
CN1 [DI]
Switch

16
5. Operation Procedure
Connection & Power on
Zero Calibration
Other Settings
Key-locking
Scale Setting
Auto Zero Tracking Range &
Zero Fine Adjusting Range Setting
Setpoint Setting
[Data Calibration]
Load Calibration

17
6. Function&Operation
6.1 Main Display Interface
【▲】: Display interface switch.
6.1.1 Gross/Net Weight, Axle No. /Axle Count,Axle Weight / TotalAxle Weight
RUN
MOTION
ZERO
GROSS
NET
ALARM
LOCK
kg
t
g
K4
K3
K2
K1
Axle No. [A01~A99] & Axle Weight.
After Axle 99 has been weighed, the weighing process will end.
In the Axle Weighing process, display:
RUN
MOTION
ZERO
GROSS
NET
ALARM
LOCK
kg
t
g
K4
K3
K2
K1
Axle Count [E00~E99] & Total Axle Weight.
Total Axle Weight will be kept displaying till the next axle weighing process
started.
After the axle weighing process, display:

18
6.1.2 Gross/Net Weight, AO Output Value [Ao]
RUN
MOTION
ZERO
GROSS
NET
ALARM
LOCK
kg
t
g
K4
K3
K2
K1
AO: 4.00~20.00mA.

19
6.2 Main Menu
Main Menu Second Menu
Sign Function Sign Description
F1-SEt Parameter
Setting
-SCAL- Scale parameters setting.
-CALP- Calibration parameter setting.
-SEtP- Setpoint parameters setting.
-SErP- Communication parameters setting.
-dISP- Display and operation interface parameters setting.
F2-CAL System
Calibration
-ZEro- Zero Calibration without loading on the weigher to correct Zero Value.
-dAtA-
Data Calibration: Input the specification parameter values of loadcell
[Total Capacity and Output Sensitivity
] according to the actual
configuration of the weighing system to correct Span Coefficient. If
there is no access to get the specification parameter values for Data
Calibration, then it’s necessary to do Load Calibration.
-LoAd-
Load Calibration: After doing Data Calibration, if there are conditions
for Load Caliration, do Load Caliration with loading standard weight
on the weigher to correct Span Coefficient further for higher weighing
accuracy.
F3-rEC Record
Query One axle weighing record of a truck can be queried.
F4-CLn Data
Clearing --CLS-
Clear Screen:
Clear Axle Count, Total Axle Weight and Axle Weighing Record.
Cancel the present axle weighing process.
F5-Loc Key-locker
-oPEn- Key-unlocking.
-Locc- Key-locking.
-PASS-
Password Set.
Exfactory Passwords:
Operator Password: 000000.
Administrator Password: 000001.