Supmeter BST106-F19 User manual

BST106-F19 Weighing Controller
For: Dynamic Axle Weigher
Operation Manual V7.2
Changsha Supmeter Technological Co.,Ltd.

1
Preface
Thank you very much for your purchase!
This manual covers safety precaution, technical specification, operation interface, installation&
connection, function&operation and so on. In order to make the product running at its best, please read this
manual in advance, and reserve it for the future reading.
The technology update, function enhancement and quality improvement may lead to some differences
between this manual and the physical product, please understand.
Without our authorization, the contents of this manual are not allowed to be copied and reproduced.
Main Features:
Suitable for Dynamic Axle Weigher (Max. axle count 99 and max. speed 10km/h).
EMC design with high anti-jamming capability, suitable for industrial environment.
6+10 green VFD digital tubes for for English character and digit display.
Optional English keypad, Simplified Chinese keypad and Complex Chinese keypad.
Menu&Shortcut mode operation with key tone.
24-bit High-precision and high-speed ∑-△A/D conversion module with 1/1,000,000 internal
resolution and sampling frequency 400Hz.
Special anti-vibration digital filtering algorithm for ensuring the weighing stability and accuracy
when there is strong vibration on the load receptor, and the rapid response capability when the
weight signal changes.
Max. Connection Quantity: 8 Loadcells (350Ω).
Auto Zero Initial Calibration after Power-on, Auto Zero Tracking, Zero Fine Adjustment, Zero
Calibration and Load Calibration functions available.
Optional Data Calibration function.
Auto-locking, Key-locking, Key-unlocking, Digital Setting&Calibration and I/O Testing
functions available.
1 Optional and definable analog signal output [AO: 4~20mA].
3 Normally open switch inputs [DI] and 5 normally open relay switch outputs [DO].
2 Optional communication ports for linking to Host IPC/PLC, LED Remote Display, Serial
Printer and Wireless Module.
The present axle weighing record can be printed automatically and manually.
The historical axle weighing records can be queried and printed.
With the multitasking mode, the weighing&control process will not be interrupted by parameter
setting and the other operations.
Model Panel-mounting: F19
Model Explosion-proof
：
F19EX

2
Contents
1. SAFETY PRECAUTION.................................................................................................................4
2. TECHNICAL SPECIFICATION ....................................................................................................5
3. OPERATION INTERFACE ............................................................................................................7
3.1 MODEL PANEL-MOUNTING OPERATION INTERFACE............................................................................... 7
3.2 MODEL EXPLOSION-PROOF OPERATION INTERFACE .............................................................................. 8
3.3 KEYPAD OPERATION.............................................................................................................................. 9
3.4 STATE INDICATION............................................................................................................................... 10
3.5ALARM SIGN ........................................................................................................................................11
4. INSTALLATION&CONNECTION..............................................................................................12
4.1 INSTALLATION..................................................................................................................................... 12
4.1.1 Model Panel-mounting Installation ........................................................................................... 12
4.1.2 Model Explosion-proof Installation........................................................................................... 13
4.2 TERMINAL........................................................................................................................................... 14
4.2.1 Model DC24V Terminal............................................................................................................ 14
4.2.2 Model AC85~264V/AC220V Terminal..................................................................................... 14
4.3 DO/DI FUNCTION DEFINITION ............................................................................................................ 18
4.4 DO/DI CONNECTION FOR TYPLE APPLICATION................................................................................... 19
5. OPERATION PROCEDURE ........................................................................................................20
6. FUNCTION&OPERATION..........................................................................................................21
6.1 MAIN DISPLAY INTERFACE .................................................................................................................. 21
6.1.1 Gross/Net Weight, Axle No. / Axle Count, Axle Weight / Total Axle Weight [TOT]................ 21
6.1.2 Gross/Net Weight, AO Output Value [Ao] ................................................................................ 22
6.2 MAIN MENU........................................................................................................................................ 23
6.3 F1-SET PARAMETER SETTING............................................................................................................. 25
6.3.1 Weighing Parameters (SCAL)................................................................................................... 25
6.3.2 Calibration Parameters (CALP)................................................................................................. 27
6.3.3 Setpoint Parameters (SEtP) ....................................................................................................... 29
6.3.4 Communication Parameters (SErP)........................................................................................... 31
6.3.5 Display Parameters (dISP) ........................................................................................................ 33
6.3.6 Time Parameter (tIEE)............................................................................................................... 33
6.3.7 A Sample of Parameter Setting.................................................................................................. 34

3
6.4 F2-CALSYSTEM CALIBRATION .......................................................................................................... 35
6.4.1 Zero Calibration (ZEro)............................................................................................................. 35
6.4.2 Data Calibration (dAtA)............................................................................................................ 36
6.4.3 Load Calibration (LoAd)........................................................................................................... 38
6.5 F3-REC RECORD QUERY .................................................................................................................... 39
6.6 F4-CLN DATA CLEARING ................................................................................................................... 40
6.7 F5-LOC KEY-LOCKER......................................................................................................................... 41
6.7.1 Key-unlocking (oPEn)............................................................................................................... 41
6.7.2 Key-locking (Locc) ................................................................................................................... 41
6.7.3 Password Set (PASS)................................................................................................................. 42
APPENDIXA. PRINT FORMATS ...................................................................................................43
APPENDIX B. REGISTER TABLE OF HOST-SLAVE MODBUS[ASCII/RTU]........................44
APPENDIX C. DATA FRAME FORMAT OF CONTINUOUS SENDING [ASCII]....................47

4
1. Safety Precaution
Lithium Battery Installation
A Lithium battery should be equipped in the product. If it is not allowed to be transported
together with the product because of embargo, please make a purchase according to the
model offered by us and install it by yourself.
Application environment
Make sure that this product works under the environment where is accord with the technical
specifications. Do not open the shell before power-off.
Avoid using the product under overheated environment
Make sure that the product works under the environment with allowed temperature range to
get good performance and long working life.
Please keep the product away from direct sunlight. If it is installed in a cabinet, please install
cooling fans on the top of the cabinet.
Controller Grounding Protection
The product, as a low-voltage equipment, should be kept away from the high-voltage
equipments.
For avoiding bodily injury from electric shock accident and keeping the product separate from
strong interference, the metal shell of the product should be grounded directly and the ground
resistance should be less than 4Ω.
Scale Frame Grounding Protection
For avoiding bodily injury from electric shock accident and keeping the loadcells separate
from strong interference, the scale frame should be connected with the electronic scale
grounding net and the ground resistance should be less than 4Ω.
Cable Laying
Weighing signal, analog signal and communication signal cables should be laid in pipes, and
do not lay them together with power cables.
Power Supply
Please make sure that the inputted voltage is correct before power-on.
If the voltage fluctuation exceeds the allowed range, please use a power stabilizer to get a
stable voltage supply.
Environmental Protection
Before the Lithium battery equipped in the product being discarded, please insulate its
positive or negative pole, do not put it into fire.
Although the product is made of the lead-free components, after used in the industrial
environments, it’s possible to be polluted. So, while being discarded as worthless, the product
should be processed lawfully as leady industrial waste for environment protection.
Other Notes
The installation, wiring and maintenance should be operated by the engineers with the
relevant professional knowledge and safety operation ability. Although being not described in
this manual, the relevant safety operating procedures and standards should be followed.

5
2. Technical Specification
Executing Standard
CMC GB/T 7724-2008《Electronic Weighing Meter》PRC National Standard.
OMIL R76: 2006《Non-automatic Weighing Instruments》International Recommendation.
Accuracy Grade: III .
Number of Verification Intervals: 5,000.
Static Weighing Accuracy: 0.2‰.
Display
6+10 Green VFD digital tubes for for English character and digit display.
Weight Display Range: -99,999~+999,999.
Scale Capacity: Setting Range 1~999,999.
Scale Division: Optional 1, 2, 5, 10, 20, 50, 100, 200, 500.
Display Resolution: 1/100,000.
Weight Unit: Optional kg, t, g, none.
Decimal Point: Optional 0, 0.0, 0.00, 0.000, 0.0000.
Display Refreshing Time: Setting Range 0.01~1.00s.
Kaypad
Optional 8-key English keypad, Simplified Chinese keypad and Complex Chinese keypad.
Menu&Shortcut mode operation with key tone.
Loadcell Interface
Excitation Voltage/Max. Current: DC10V/250mA [8-350Ω loadcells].
Signal Input Range: 0~25mV.
Output Sensitivity of Loadcell: 1.0~2.5mV/V.
24-bit ∑-△ADC with internal resolution 1/1,000,000.
Sampling Frequency: 400Hz.
Special anti-vibration digital filtering algorithm.
Zero Drift: ±0.1μV/℃RTI (Relative to Input).
Gain Drift: ±5ppm/℃.
Non-linearity: 0.005%FS.
Switch&Analog Signal Interface
3 Normally Open Switch Inputs [DI].
5 Normally Open Relay Switch Outputs [DO]: AC250V/DC24V, 1A.
1 Optional&Definable Analog Signal Output [AO]: 4~20mA, Non-linearity: 0.05%FS.
Digital Communication Interface
COM1: Fixed configuration RS232&RS485. Free to use one of them.
COM2: Optional RS232/RS485/RS422/Profibus-DP/Ethernet modules.
Connectable: Host IPC/PLC, LED Remote Display, Serial Printer and Wireless Module.

6
Report Print
The present axle weighing record can be printed automatically and manually.
The historical axle weighing records can be queried and printed.
Operating Specification
Optional Operating Voltage
Operating Voltage 1: DC24V±20%.
Operating Voltage 2: AC85~264V, 50/60Hz.
Operating Voltage 3: AC220V±15%, 50/60Hz.
Free to configure one of them.
Max. Power Consumption: 10W.
Outline Size
Model Panel-mounting: 164×82×188mm [W×H×D].
Model Explosion-proof: 340×390×205mm [W×H×D].
Panel Cut-out Size
Model Panel-mounting: 153×77mm [W×H].
Operating Temperature: -25℃to +40℃.
Storage Temperature: -30℃to +60℃.
Relative Humidity: Max. 85%RH.
Application Environment of Model Explosion-proof
Explosion gas environment: Zone 1&2.
Classes of explosion gas mixture: IIA, IIB.
Temperature grades of explosion gas mixture: T1~T6.
Ex-mark: Ex d IIB T6 Gb.
Protection Level
Front Panel of Model Panel-mounting: IP65.
Model Explosion-proof: IP65.
Weight
Model Panel-mounting: Approx. 1.6kg.
Model Explosion-proof: Approx. 19.2kg.

7
3. Operation Interface
3.1 Model Panel-mounting Operation Interface
F1
±


→C←
CAL
→0←
ZERO
∧
→T←
TARE
∨
∑
ENT

G/N
>

MENU


SET
<

RUN
NUM
PCS
TOT
SET
GROSS
NET
SUM
LOCK
SUPMETER
ZERO NZ SP1 SP2 SP3
FILL COMP DEV FALL PACK DISC HH HI LO LL
0

8
3.2 Model Explosion-proof Operation Interface
RUN
NUM
PCS
TOT
SET
GROSS
NET
SUM
LOCK
SUPMETER ZERO NZ SP1 SP2 SP3
FILL COMP DEV FALL PACK DISC HH HI LO LL
0
F1
±

G/N
►

MENU


SET
◄

∑
ENT

→T←
TARE
▼
→0←
ZERO
▲

→C←
CAL

9
3.3 Keypad Operation
If there is not any keypad operation in one minute and it’s not in the processes of ‘F2 Calibration’ & ‘F6 Factory
Adj.’, the controller will return to ‘Main Display Interface’automatically.
*: Keep the key pressed for 2 seconds.
Menu Operation
Key Name Description
【MENU】Enter Main Menu / Exit.
【ENT】Enter / Save / Alarm Acknowledge.
【
◄
】
Cursor shifts left.
【►】Cursor shifts right.
【▲】Display the previous interface or option.
Digit input: +1.
【▼】Display the next interface or option.
Digit input: -1.
Quick Operation
【

】
*
Key-locking.

Key-unlocking.
【SET】Setpoint parameters setting.
【G/N】Gross Weight / Net Weight display switch.
【→C←】
【CAL】
* Load Calibration.
【→0←】
【ZERO】
*
[-ZEro-]: Zero Calibration with Power-down Protection and Clearing Tare Weight.
[≡ZEro≡]: Zero Fine Adjustment without Power-down Protection and without Clearing
Tare Weight.
The controller will switch to Gross Weight display.
【→T←】
【TARE】
*
[≡tArE≡]: Manual Tare without Power-down Protection.
[-PStr-]: Preset Tare Weight with Power-down Protection.
[-rStr-]: Clear Tare Weight with Power-down Protection.

The controller will switch to Net Weight display.
【

】* Record Query.
【】
*
Clear Screen:
Clear the display value of Axle Count and Total Axle Weight.
Cear Alarm.

Cancel the present axle weighing process.
【

】* Time display and setting.
【
±
】‘+’/‘－’switch.
【】Main Display Interface: Print Present Axle Weighing Record.
Record Query State: Print Historical Axle Weighing Record.
【∑】Stop Axle Weighing Process & Print: After the present axle has been weighed, the axle
weighing process will end and theAxle Weighing Record will be printed.

10
3.4 State Indication
Sign Description
[GROSS] Gross Weight display.
[NET] Net Weight display.
[LOCK] ON: Key-locked.
OFF: Key-unlocked.
[◣◢]Weight is stable: Weight Variance per [107] ‘Stablity Judging Time’ is in [106] ‘Stablity
Judging Range’.
[→0←] The present Gross Weight or Net Weight display value is in ‘Display Value Auto-Zero
Range.
[kg/t/g] Weight unit.
[ NUM] Axle No. or Axle Count display.
[TOT] Total Axle Weight display.
[SET] Parameter setting state.
[RUN] ON: Axle Weighing state.
OFF: Waiting or Calibrating state.
[ZERO] Net Weight value ≤Non-load Zero Range [Min. Valid Axle Weight].
[NZ] It’s allowed to do Zero Fine Adjustment.
[FILL] Weight value is increasing [An axle is entering the weighing platform].
[COMP] Permit to do axle identification by DI switch.
[DISC] Weight value is reducing [An axle is exiting from the weighing platform].
[HH] Total Axle Weight Upper Limit Alarm.
[HI] Axle Weight Upper Limit Alarm .

11
3.5Alarm Sign
Sign Alarm Cause Solution
Err1 RAM Failure. Replace the chip RAM.
Err2.1
Err2.2 EEPROM Failure. Replace the chip EEPROM.
Err3 Signal Reversed.
Not connected. Connect the loadcell correctly.
Err4 ADC Failure. Replace the ADC module.
oV-Ad Over ADC Range.
Weighing signal exceeds A/D conversion range.
1. Check if the loadcell is connected.
2. Check if the capacity of loadcell is too small.
3. Check if the loading weight is too big.
oL Overload Alarm.
Gross Weight > (Scale Capacity + 9 × Scale Division).
1. Check if the loadcell is connected.
2. Check if the capacity of loadcell is too small.
3. Check if the loading weight is too big.
oV-tr Not meet the condition of
Maunal Tare.
When Gross Weight is at the state with negative value display,
overload alarm or dynamic variation, ‘Manual Tare’ will be
invalid.
oV-nZ Over
‘Zero Fine Adjusting
Range’. Refer to parameter [123] ‘Zero FineAdjusting Range’.
HEAt
Preheating Time Countdown
[min.sec].
Refer to parameter [128] ‘Auto Zero Initial Calibration after
Power-on’, [129] ‘Auto Zero Initial Calibrating Time’ and
[130] ‘Auto Zero Initial Calibrating Range’.
Wait for the preheating time over or press any key to exit.
oV-Zr Over ‘
Auto Zero Initial
Calibrating Range’.
Prt-undEF Print port is not defined. Refer to ‘Communication Parameters’.

12
4. Installation&Connection
4.1 Installation
4.1.1 Model Panel-mounting Installation
Outline Size
W×H×D[mm]
Front Panel Size
W×H[mm]
Box Body Size
W×H[mm]
Panel Cut-out Size
W×H[mm]
164×82×188 164×82 152×76 153×77
Installation Mode
153
77
Panel Cut-out Size
Outline Size Front Panel Size
188
82
164
(76)
(152)

13
4.1.2 Model Explosion-proof Installation
Outline Size
W×H×D[mm]
Mounting Size
W×H[mm]
Mounting Hole Size
[mm]
340×390×205 288×230 Ф11

14
4.2 Terminal
4.2.1 Model DC24V Terminal
4.2.2 Model AC85~264V/AC220V Terminal
ETHERNET
POWER
N
L E
LOADCELL
SIG-
SIG+
EXC- SEN- EXC+ SEN+ SHD
DO/DI
DO1+ DO1- DO2+ DO2- DO3+ DO3- DO4+ DO4- DO5+ DO5-
COM DI1 DI2 DI3
AO
AO+ AO- SHD
COM1
COM2
ETHERNET
LOADCELL
SIG-
SIG+
EXC- SEN- EXC+ SEN+ SHD
DO/DI
DO1+ DO1- DO2+ DO2- DO3+ DO3- DO4+ DO4- DO5+ DO5-
COM DI1 DI2 DI3
AO
AO+ AO- SHD
COM1
COM2
POWER
DC- DC+
PG

15
No. Pin Description
LOADCELL Loadcell Port
Connection Mode 6-Wire 4-Wire
Internal Dip Switch DIP1 DIP1→【6-WIRE】DIP1→【4-WIRE】
[Default Set]
1 SIG- Weighing Signal [mV] Input -. Weighing Signal [mV] Input -.
2 SIG+ Weighing Signal [mV]Input +. Weighing Signal [mV] Input +.
3 EXC- Excitation Voltage -. Excitation Voltage -.
4 SEN- Feedback Voltage -.
5 EXC+ Excitation Voltage + [DC10V]. Excitation Voltage + [DC10V].
6 SEN+ Feedback Voltage +.
7 SHD Shield Ground. Shield Ground.
POWER Power Input Port
DC24V DC24V[±20%] Power Input
1 DC- DC Input -.
2 DC+ DC Input +.
3 PG Protective Ground.
AC AC85~264V orAC220V[±15%] Power Input
1 N Null Wire.
2 E Protective Ground.
3 L Live Wire.
The metal shell should be grounded directly to avoid electric shock.

16
No. Pin Description
COM1 RS232/RS485 Digital Communication Port
[Free to use one of them]
DB9 Socket RS232 RS485
1 B- Data -.
2 A+ Data +.
3
4
5 GND Signal Ground / Shield Ground. Shield Ground.
6 TXD Transmit Data.
7 RXD Receive Data.
8
9 +5V +5V/100mAOutput. +5V/100mAOutput.
No. Pin Description
COM2 RS232/RS485/RS422/Profibus-DP/Ethernet Digital Communication Port
[It's optional to configure one of them]
DB9 Socket RS232 RS485 RS422 Profibus-DP
1 B- TXD-
2 RXD A+ TXD+
3 TXD RXD+ DP- [B-]
4 RXD-
5 GND GND GND GND
6
7
8 DP+ [A+]
9
RJ45[DCE] Socket Ethernet
[T568B Wiring Mode]
1 RXD+ Orange-white
2 RXD- Orange
3 TXD+ Green-white
4 Unused Blue
5 Unused Blue-white
6 TXD- Green
7 Unused Brown-white
8 Unused Brown

17
No. Pin Description
AO Analog Output Port [Definable]
1 AO+ 4~20mA Output +.
2 AO- 4~20mA Output -.
3 SHD Shield Ground.
DO/DI Relay Switch Signal Output / Switch Signal Input Port
DO Relay Switch Signal Output [Definable]
1 DO1+ Normally Open Contact Output 1 [+/-].
2 DO1-
3 DO2+ Normally Open Contact Output 2 [+/-].
4 DO2-
5 DO3+ Normally Open Contact Output 3 [+/-].
6 DO3-
7 DO4+ Normally Open Contact Output 4 [+/-].
8 DO4-
9 DO5+ Normally Open Contact Output 5 [+/-].
10 DO5-
DI Switch Signal Input
11 COM DI Common Terminal [GND].
12 DI1 Switch Signal Input 1.
13 DI2 Switch Signal Input 2.
14 DI3 Switch Signal Input 3.
Contact Capacity of Relay Switch: AC250V/DC24V, 1A.

18
4.3 DO/DI Function Definition
Note: Whether to do Axle Identification by switch DI1 or not is decided by the parameter “[205] dI1.Id”.
No. Pin Signal Name Description
1 DO1+ RUN Axle Weighing State.
2 DO1-
3 DO2+ FINI Axle Weighing Process Finished.
4 DO2-
5 DO3+ HH Total Axle Weight Upper Limit Alarm.
6 DO3-
7 DO4+ HI Axle Weight Upper Limit Alarm.
8 DO4-
9 DO5+ ZERO Non-load Zero Range.
10 DO5-
11 COM COM DI Common Terminal [GND].
12 DI1 AXLE_ID Axle Identification.
ON: There is an axle entering the weighing platform.
13 DI2 TARE Manual Tare.
OFF→ON→OFF.
14 DI3
【∑】
Axle Weighing State: Stop Axle Weighing Process & Print
(After the present axle has been weighed, the weighing
process will end and the Axle Weighing Record will be
printed).
OFF→ON→OFF.
【】Waiting State: Print the present Axle Weighing Record.
OFF→ON→OFF.

19
4.4 DO/DI Connection for TypleApplication
Weighing Platform
V≤10km/h
A1~A99
A1A2
…
An
Summing Box
Optional Axle Identification DI Switch
COM
DI1
DI2
DI3
Push Button
Switch
DI Common Terminal
Axle Identification AXLE_ID
Maunal Tare TARE
Stop Axle Weighing Process / Print
Axle Weighing State
RUN
Axle Weighing Process Finished
FINI
Total Axle Weight Upper Limit
HH
Axle Weight Upper Limit
HI
Non-load Zero Range
ZERO
AC220V or DC24V
DO1+
DO1-
DO2+
DO2-
DO3+
DO3-
DO4+
DO4 -
DO5+
DO5-
DO [Realy]
DI