SW-Motech DUSC M HSK.00.745.10000/B User manual

Item number: HSK.00.745.10000/B Revision: 00 · Date: 08 - 2023
DUSC M
 ~ 0.25 h. EASY  DIFFICULT
ENGLISH ·Thank you for choosing this premium product from SW-MOTECH.
Visit our online shop for more information (e.g. model assignments). Required
documents (e.g. national type approval) are available there for you to
download.
Please read and understand all the instructions, safety information and
warnings in these mounting instructions before mounting and using the
product in order to avoid injury and damage. Keep these mounting
instructions for reference.
This product was developed for vehicles in factory condition. Compatibility
with original accessories or accessories from other manufacturers cannot
be guaranteed.
These mounting instructions have been prepared to the best of our current
knowledge. No legal claims relating to accuracy can be made. Errors and
omissions excepted. We reserve the right to make technical and design
changes. The copyright is held by SW-MOTECH.
SAFETY WARNING SYMBOL
 This warning symbol is used in these mounting instructions to warn of
deadly dangers, injuries or other hazards. The words DANGER, WARNING or
CAUTION are used as part of this warning symbol to convey important safety
messages and information relating to the installation and use of this
product. These words, together with the safety warning symbol, mean:
 DANGER: Indicates a hazardous situation which, if not avoided, will result
in death or serious injury!
 WARNING: Indicates a hazardous situation which, if not avoided, may
result in death or serious injury!
 CAUTION: Indicates a hazardous situation which, if not avoided, may result
in minor or moderate injury!
 NOTE: Important information, but not relating to a risk of death or injury
(property damage only)!
GENERAL INFORMATION
 WARNING: Assembly and/or maintenance of this product requires
advanced technical skill, appropriate tools, and a good understanding of tool
usage and torque specifications. For your own safety, SW-MOTECH
recommends having the assembly and/or maintenance carried out by a
qualified and certified motorcycle workshop.
 WARNING: If you do choose to assemble this product yourself, carefully
and fully read the mounting instructions before assembly and use, and
follow all instructions to avoid serious injury or death. Also observe all
relevant information in the vehicle manual when mounting or using the
product. IF YOU DO NOT UNDERSTAND ANY PART OF THESE MOUNTING
INSTRUCTIONS OR NEED AN EXPLANATION AS TO A SPECIFIC
INSTRUCTION, DO NOT ATTEMPT TO INSTALL THIS PRODUCT WITHOUT
CONSULTING SW-MOTECH FOR ASSISTANCE!
PREPARATION: Read the mounting instructions carefully and make sure
that all parts on the parts list are available.
 CAUTION: Ensure that your vehicle is standing securely. Switch off the
engine and remove the ignition key. Allow the engine/exhaust to cool
down if necessary. Disconnect the battery when working on the electrical
system. Only use proper tools and always wear safety goggles and gloves
during assembly and maintenance. Have a second person help you with
assembly and maintenance.
ASSEMBLY: All parts and connections removed from the vehicle must be
reinstalled according to the vehicle manufacturer's specifications or
replaced with parts and hardware supplied by SW-MOTECH.
 WARNING: Secure all threads with a medium-strength liquid
threadlocker, unless otherwise specified.
 DANGER: Tightening torques not defined by SW-MOTECH must be
obtained from the vehicle manufacturer or a certified motorbike
workshop.
FUNCTIONAL CHECK:After mounting the product, ensure that no moving
parts are obstructed and that the function of the vehicle is not impeded.
Cables and hoses must not rub against each other and/or be hindered in any
way.
 WARNING: Carry out a comprehensive functionality check before you
start to drive. Check the tightening torque of all connections and the tight
fit of the product after the first 50 km and then at regular intervals.
Mounted accessories can change the handling and stability of the vehicle.
MOUNTING INSTRUCTIONS · READ AND KEEP MOUNTING INSTRUCTIONS!
SW-MOTECH GmbH & Co. KG
Ernteweg 7-10
35282 Rauschenberg
Germany
   
 [email protected]
 www.sw-motech.com
The content translation is automated.
© SW-MOTECH GmbH & Co. KG Errors and omissions excepted Subject to technical and design changes.
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Take note of the symbols and what they mean in the
ASSEMBLY section. If the term OEM appears in the
ASSEMBLY section, the vehicle manufacturer's
specifications must be observed and applied.
If you have any questions, please don't hesitate to contact
our Customer Service team or our distributors. You can
find our telephone number and a list of our distributors in
our online shop:
www.sw-motech.com
Do not use thread lock: Indicates that no liquid
thread lock should be used at this point. Tighten by hand: Indicates that the attachment must be carefully tightened by hand.
LEGEND OVERVIEW · READ AND KEEP MOUNTING INSTRUCTIONS!
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PARTS LIST · READ AND KEEP MOUNTING INSTRUCTIONS!
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11
HSK.00.745.80000/B
1/1
22
HSK.00.745.027.02
2/2
33
HSK.00.745.047.02
1/1
4
4 x 10; WN 1452
SC.ST.040.010.48.1452.109
2/2
5
T20
TRX.T20
1/1

1
1×1
 WARNING: Always wear eye and hand protection!
 WARNING: Always use the proper tools!
Opening the lid
1.1 - Press the DUSC release button (1) and pull the lid latch buckle to the
open position.
1.2 - Remove the latch buckle from the corresponding bracket and open the
lid.
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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2
2×2
Installing the lid limiter
2.1 - Place the lid limiters (2) with the large openings on the mushroom-
shaped supports provided
 NOTE: Pay attention to the proper use of the DUSC (1):top case or side case.
Fasten the lid limiters (2) to the respective mushroom-shaped DUSC (1).
2.2 - Pull the lid limiters (2) into fixed position.
 NOTE: Before closing the lid for the first time, the lid limiters (2) must be
slightly compressed. When closing the lid, make sure that the lid limiters (2) are
not trapped between the lid and the case body.
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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3
3×1
4×2
5×1
Installing lock casing connector
 NOTE: If you have opted for the DUSC lock set, this step is not necessary.
Install the lock set instead.
3.1 - Open the DUSC latch buckle (1) and position the latch housing connector
(3) as shown.
3.2 - Push the latch housing connector (3) down until it clicks into place.
3.3 - Screw in the latch housing connector (3) using the screws (4) and the
torx key (5). Carefully tighten the screws by hand.
 WARNING: Over-tightening the screws may damage the lock casing!
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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4
Attaching the DUSC to a top case
4.1 - Press the DUSC release button (1) and pull the fastening system latch
buckle to the open position.
4.2 - Press the DUSC (1) with the two locking openings onto the mushroom-
shaped supports of your SW-MOTECH rack.
4.3 - Press the DUSC (1) with the locking opening onto the locking lug of your
SW-MOTECH rack.
 WARNING: You should be able to hear a clicking sound!
4.4 - Press the system latch buckle to closed position.
 WARNING: Ensure the DUSC is firmly positioned!
 WARNING: Make sure that no components of the DUSC (1) can come into
contact with any hot and moving parts on the vehicle!
Also ensure that all components are at least 5 cm away from hot parts as
well as hot gas coming from the exhaust!
After assembly, make sure that this distance is maintained in all vehicle
positions!
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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5
Attaching the DUSC to a side case
5.1 - Press the DUSC release button (1) and pull the system latch buckle to
the open position.
5.2 - Press the DUSC (1) with the two locking openings onto the mushroom-
shaped supports of your SW-MOTECH side carrier.
5.3 - Press the DUSC (1) with the locking opening onto the locking lug of your
SW-MOTECH side carrier.
 WARNING: You should be able to hear a clicking sound!
5.4 - Press the system latch buckle to closed position.
 WARNING: Ensure the DUSC is firmly positioned!
 WARNING: Make sure that no components of the DUSC (1) can come into
contact with any hot and moving parts on the vehicle!
Also ensure that all components are at least 5 cm away from hot parts as
well as hot gas coming from the exhaust!
After assembly, make sure that this distance is maintained in all vehicle
positions!
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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6
Loading
 WARNING: Ensure that the load is evenly distributed! Ensure that the
load will not slip while driving!
 NOTE: Make sure never to store sharp-edged, pointed or similar objects that
could cause personal injury or damage to the vehicle/DUSC! Be particularly
careful not to damage the overpressure membrane built into the lid!
Care
Use ONLY a soft textile brush, cloth or sponge and warm soapy water for
cleaning! Then rinse with clean water.
Do NOT use any harsh cleaning agents, utensils or pressure washer! Be sure
to clean the DUSC after winter driving to avoid salt damage.
 NOTE: Surface materials may be subject to fluctuations in color (fading) in the
event of prolonged and intensive exposure to sunlight and the elements (e.g.
smog, acid rain, etc.)! SW-MOTECH is not responsible for this type of wear!
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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PRODUCT-SPECIFIC NOTES
 NOTE: Observe the country-specific regulations for registering/operating your
vehicle or the applicable TÜV regulations. After assembly, have parts that are
subject to registration entered in the vehicle documents by your test centre.
 DANGER: Carry out a comprehensive function check before driving!
 DANGER: Check that the product is properly positioned before departure
and at every rest stop (every 200 km)!
 DANGER: The driving/braking behavior of the motorcycle changes
noticeably after the attachment of this product!
 DANGER: Lean angle and ground clearance may be restricted by this
product!
 DANGER: The maximum vehicle load specified by the vehicle
manufacturer is applicable!
 10KG ( 22 lbs)  130km/h ( 80mph)
PRODUCT INFORMATION · READ AND KEEP MOUNTING INSTRUCTIONS!
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