SW-Motech SBL.23.017.10000/B User manual

Item number: SBL.23.017.10000/B Revision: 00 · Date: 03 - 2023
Crash bar
 ~ 1.5 h. EASY  DIFFICULT
ENGLISH ·Thank you for choosing this premium product from SW-MOTECH.
Visit our online shop for more information (e.g. model assignments). Required
documents (e.g. national type approval) are available there for you to
download.
Please read and understand all the instructions, safety information and
warnings in these mounting instructions before mounting and using the
product in order to avoid injury and damage. Keep these mounting
instructions for reference.
This product was developed for vehicles in factory condition. Compatibility
with original accessories or accessories from other manufacturers cannot
be guaranteed.
These mounting instructions have been prepared to the best of our current
knowledge. No legal claims relating to accuracy can be made. Errors and
omissions excepted. We reserve the right to make technical and design
changes. The copyright is held by SW-MOTECH.
SAFETY WARNING SYMBOL
 This warning symbol is used in these mounting instructions to warn of
deadly dangers, injuries or other hazards. The words DANGER, WARNING or
CAUTION are used as part of this warning symbol to convey important safety
messages and information relating to the installation and use of this
product. These words, together with the safety warning symbol, mean:
 DANGER: Indicates a hazardous situation which, if not avoided, will result
in death or serious injury!
 WARNING: Indicates a hazardous situation which, if not avoided, may
result in death or serious injury!
 CAUTION: Indicates a hazardous situation which, if not avoided, may result
in minor or moderate injury!
 NOTE: Important information, but not relating to a risk of death or injury
(property damage only)!
GENERAL INFORMATION
 WARNING: Assembly and/or maintenance of this product requires
advanced technical skill, appropriate tools, and a good understanding of tool
usage and torque specifications. For your own safety, SW-MOTECH
recommends having the assembly and/or maintenance carried out by a
qualified and certified motorcycle workshop.
 WARNING: If you do choose to assemble this product yourself, carefully
and fully read the mounting instructions before assembly and use, and
follow all instructions to avoid serious injury or death. Also observe all
relevant information in the vehicle manual when mounting or using the
product. IF YOU DO NOT UNDERSTAND ANY PART OF THESE MOUNTING
INSTRUCTIONS OR NEED AN EXPLANATION AS TO A SPECIFIC
INSTRUCTION, DO NOT ATTEMPT TO INSTALL THIS PRODUCT WITHOUT
CONSULTING SW-MOTECH FOR ASSISTANCE!
PREPARATION: Read the mounting instructions carefully and make sure
that all parts on the parts list are available.
 CAUTION: Ensure that your vehicle is standing securely. Switch off the
engine and remove the ignition key. Allow the engine/exhaust to cool
down if necessary. Disconnect the battery when working on the electrical
system. Only use proper tools and always wear safety goggles and gloves
during assembly and maintenance. Have a second person help you with
assembly and maintenance.
ASSEMBLY: All parts and connections removed from the vehicle must be
reinstalled according to the vehicle manufacturer's specifications or
replaced with parts and hardware supplied by SW-MOTECH.
 WARNING: Secure all threads with a medium-strength liquid
threadlocker, unless otherwise specified.
 DANGER: Tightening torques not defined by SW-MOTECH must be
obtained from the vehicle manufacturer or a certified motorbike
workshop.
FUNCTIONAL CHECK:After mounting the product, ensure that no moving
parts are obstructed and that the function of the vehicle is not impeded.
Cables and hoses must not rub against each other and/or be hindered in any
way.
 WARNING: Carry out a comprehensive functionality check before you
start to drive. Check the tightening torque of all connections and the tight
fit of the product after the first 50 km and then at regular intervals.
Mounted accessories can change the handling and stability of the vehicle.
MOUNTING INSTRUCTIONS · READ AND KEEP MOUNTING INSTRUCTIONS!
SW-MOTECH GmbH & Co. KG
Ernteweg 7-10
35282 Rauschenberg
Germany
   
 [email protected]
 www.sw-motech.com
The content translation is automated.
© SW-MOTECH GmbH & Co. KG Errors and omissions excepted Subject to technical and design changes.
1

Take note of the symbols and what they mean in the
ASSEMBLY section. If the term OEM appears in the
ASSEMBLY section, the vehicle manufacturer's
specifications must be observed and applied.
If you have any questions, please don't hesitate to contact
our Customer Service team or our distributors. You can
find our telephone number and a list of our distributors in
our online shop:
www.sw-motech.com
Do not use thread lock: Indicates that no liquid
thread lock should be used at this point. Tighten/note the tightening torque information:
Indicates the tightening torque of a part specified by SW-
MOTECH or the vehicle manufacturer (OEM).
Use thread locker: Indicates that a thread must be
coated with liquid thread locker. H (HIGH): high
strength; M (MEDIUM): medium strength; L (LOW):
low strength.
LEGEND OVERVIEW · READ AND KEEP MOUNTING INSTRUCTIONS!
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2

51
SBL.23.017.901.01.11
1/1
2
M10 x 180; DIN 931
SC.ST.10.180.01.931.088
1/1
3
Ø 25 / Ø 10.5 / h 4
DB.ST.0250.0105.0040.01
1/2
4
Ø 30 / ø 10.5 / h 44
DB.ST.0300.0105.0440.02
1/1
5
Ø 30 / ø 10.5 / h 12
DB.ST.0300.0105.0120.02
1/1
6
M10; ISO 4032
MU.ST.10.01.4032.08
1/2
7
M12 x 40; DIN 912
SC.ST.12.040.01.912.088
1/1
8
ø 13; DIN 125
US.ST.130.02.125
2/4
9
M12; DIN 985
MU.ST.12.01.985.08
1/2
10
M6 x 25; DIN 912
SC.ST.06.025.02.912.088
3/3
11
ø 6.4; DIN 125
US.ST.064.02.125
3/6
612
SBL.23.017.902.01.11
1/1
13
M10 x 190; DIN 931
SC.ST.10.190.01.931.088
1/1
14
Ø 25 / Ø 10.5 / h 4
DB.ST.0250.0105.0040.01
1/2
15
Ø 30 / ø 10.5 / h 15
DB.ST.0300.0105.0150.02
1/1
16
M10; ISO 4032
MU.ST.10.01.4032.08
1/2
17
M12 x 50; DIN 912
SC.ST.12.050.01.912.088
1/1
18
ø 13; DIN 125
US.ST.130.02.125
2/4
19
Ø 25 / ø 12.5 / h 15
DB.00.250.125.015.01
1/1
20
M12; DIN 985
MU.ST.12.01.985.08
1/2
21
M6 x 40; DIN 912
SC.ST.06.040.02.912.088
3/3
22
ø 6.4; DIN 125
US.ST.064.02.125
3/6
23
Ø 12 / ø 8.4 / h 15
DB.ST.120.084.015.01
3/3
724
M6 x 16; DIN 912
SC.ST.06.016.02.912.088
2/2
25
M6; DIN 985
MU.ST.06.01.985.08
2/2
26
KES.RD.260.0270.02.GL
2/2
27
SBL.00.051.005/B
2/2
PARTS LIST · READ AND KEEP MOUNTING INSTRUCTIONS!
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1
 WARNING: Always wear eye and hand protection!
 WARNING: Always use suitable tools!
Loosen the screws shown and push the fairing slightly outwards.
Remove the coolant reservoir from the vehicle frame.
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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2
Loosen the screws and remove the fairing shown from the left-hand side of
the vehicle.
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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3
Loosen the screws and remove the fairing shown from the right-hand side of
the vehicle.
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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4
 WARNING: Risk of injury!
Print out the page with the templates. Make sure that the scaling in your
printer settings is set to 100%.
 NOTE: Check the template measurements for accuracy after printing!
Carefully cut out the side-specific templates.
Attach the templates to the inside of the dismantled plastic fairings with
adhesive tape.
Using a suitable 6 mm drill, make a pilot hole in the marked center of the
templates.
Drill the fairings according to the respective template dimensions.
Trim the edges of the cut-outs.
Now reassemble the fairing parts and coolant reservoir and mount them onto
the vehicle.
Tighten the screws according to the manufacturer's instructions.
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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5
1×1
2×1
M 75 Nm
3×1
4×1
5×1
6×1
7×1
75 Nm
8×2
9×1
10 ×3
M OEM
11 ×3
Screw the left-hand crash bar (1) to the vehicle.
 WARNING: Use liquid thread locker for screws (2) and (10)!
Do not tighten the screws yet.
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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6
12 ×1
13 ×1
75 Nm
14 ×1
15 ×1
16 ×1
17 ×1
75 Nm
18 ×2
19 ×1
20 ×1
21 ×3
M OEM
22 ×3
23 ×3
Screw the right-hand crash bar (12) to the vehicle.
 WARNING: Use liquid thread locker for screws (13) and (21)!
Do not tighten the screws yet.
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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7
24 ×2
9.6 Nm
25 ×2
26 ×2
27 ×2
Screw the crash bars (1) and (12) together along the upper connectors as
shown in the detailed drawing.
When all components have been loosely attached, tighten the screws (10),
(13) and (21) according to the manufacturer's instructions!
Tighten the remaining screws as specified in the mounting instructions!
Finally, insert the plastic plugs (26) and end caps (27) into the openings on the
crash bars on both sides.
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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PRODUCT-SPECIFIC NOTES
 WARNING: This product may inhibit cornering and ground clearance in
cases of extreme inclination!
 NOTE: Please observe the country-specific regulations for the
registration/operation of your vehicle or any applicable TÜV regulations. After
installation, parts subject to registration should be entered in the vehicle
documents by your test center.
PRODUCT INFORMATION · READ AND KEEP MOUNTING INSTRUCTIONS!
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