SW-Motech SBL.22.995.10000/B User manual

Item number: SBL.22.995.10000/B Revision: 00 · Date: 12 - 2022
Crash bar
 ~ 1 h. EASY  DIFFICULT
ENGLISH · Thank you for choosing this premium product from SW-MOTECH.
Visit our online shop for more information (e.g. model assignments). Required
documents (e.g. general certification) are available there for you to download.
Please read and understand all the instructions, safety information and
warnings in these mounting instructions before mounting and using the
product in order to avoid injury and damage. Keep these mounting
instructions for reference.
This product was developed for vehicles in factory condition. Compatibility
with original accessories or accessories from other manufacturers cannot
be guaranteed.
These mounting instructions have been prepared to the best of our current
knowledge. No legal claims relating to accuracy can be made. Errors and
omissions excepted. We reserve the right to make technical and design
changes. The copyright is held by SW-MOTECH.
SAFETY WARNING SYMBOL
 This warning symbol is used in these mounting instructions to warn of
deadly dangers, injuries or other hazards. The words DANGER, WARNING or
CAUTION are used as part of this warning symbol to convey important safety
messages and information relating to the installation and use of this
product. These words, together with the safety warning symbol, mean:
 DANGER: Indicates a hazardous situation which, if not avoided, will result
in death or serious injury!
 WARNING: Indicates a hazardous situation which, if not avoided, may
result in death or serious injury!
 CAUTION: Indicates a hazardous situation which, if not avoided, may result
in minor or moderate injury!
 NOTE: Important information, but not relating to a risk of death or injury
(property damage only)!
GENERAL INFORMATION
 WARNING: Assembly and/or maintenance of this product requires
advanced technical skills, appropriate tools and a good understanding of
tool usage and torque specifications. For your own safety, SW-MOTECH
recommends that assembly and/or maintenance is carried out by a qualified
and certified two-wheeler workshop.
 WARNING: If you decide to install this product yourself, read the
installation instructions carefully and fully before installation and use, and
follow all instructions to avoid serious or fatal injuries. Also observe all
relevant information in the vehicle manual when mounting and using the
product. IF YOU DO NOT UNDERSTAND ANY PART OF THESE MOUNTING
INSTRUCTIONS OR REQUIRE EXPLANATION OF ANY INSTRUCTION, DO NOT
ATTEMPT TO INSTALL THIS PRODUCT WITHOUT ASKING SW-MOTECH FOR
HELP!
PREPARATION: Read the mounting instructions carefully and make sure
that all parts on the parts list are available.
 CAUTION: Ensure that your vehicle is standing securely. Switch off the
engine and remove the ignition key. Allow the engine/exhaust to cool
down, if necessary. Disconnect the battery when working on the electrics.
Only use suitable tools, and always wear protective goggles and gloves
during assembly and maintenance. Have a second person help you during
assembly and maintenance.
ASSEMBLY: All parts and connections removed from the vehicle must be
reinstalled according to the vehicle manufacturer's specifications or
replaced with parts and hardware supplied by SW-MOTECH.
 WARNING: Secure all threads with a medium-strength liquid
threadlocker, unless otherwise specified.
 DANGER: Tightening torques not defined by SW-MOTECH must be
obtained from the vehicle manufacturer or a certified motorbike
workshop.
FUNCTIONALITY CHECK: After assembly, make sure that no moving parts
are obstructed and that the function of the vehicle is not impeded. Cables
and hoses must not be chafed and/or pinched.
 WARNING: Carry out a comprehensive functionality check before you
start to drive. Check the tightening torque of all connections and the tight
fit of the product after the first 50 km and then at regular intervals.
Mounted accessories can change the handling and stability of the vehicle.
MOUNTING INSTRUCTIONS · READ AND KEEP MOUNTING INSTRUCTIONS!
SW-MOTECH GmbH & Co. KG
Ernteweg 7-10
35282 Rauschenberg
Germany
   
 [email protected]
 www.sw-motech.com
The content translation is automated.
© SW-MOTECH GmbH & Co. KG Errors and omissions excepted Subject to technical and design changes.
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Take note of the symbols and what they mean in the
ASSEMBLY section. If the term OEM appears in the
ASSEMBLY section, the vehicle manufacturer's
specifications must be observed and applied.
If you have any questions, please don't hesitate to contact
our Customer Service team or our distributors. You can
find our telephone number and a list of our distributors in
our online shop:
www.sw-motech.com
Use thread locker: Indicates that a thread must be
coated with liquid thread locker. H (HIGH): high
strength; M (MEDIUM): medium strength; L (LOW):
low strength.
Tighten/note the tightening torque information:
Indicates the tightening torque of a part specified by SW-
MOTECH or the vehicle manufacturer (OEM).
LEGEND OVERVIEW · READ AND KEEP MOUNTING INSTRUCTIONS!
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31
SBL.22.995.001.11
1/1
2
HPS.00.003.018
1/1
3
M8 x 40; ISO 7380
SC.ST.08.040.02.7380.109
2/2
4
Ø 18 / ø 8.4 / h 12
DB.ST.0180.0084.0120.02
2/2
65
SBL.22.995.901.01.11
1/1
6
SBL.22.995.902.01.11
1/1
7
M12 x 360; DIN 6921
SC.ST.12.360.01.6921F.109
1/1
8
Ø 20 / ø 12.5 / h 5
DB.00.200.125.005.01
2/2
9
Ø 20 / ø 12,5 / 50
DB.ST.0200.0125.0500.01
2/2
10
Ø 25 / ø 12.5 / h 10
DB.ST.250.125.010.01
1/1
711
SBL.22.995.004.11
1/1
12
M8 x 20; ISO 7380
SC.ST.08.020.02.7380.109
4/4
13
M8; DIN 6927
MU.ST.08.02.6927.08
4/4
PARTS LIST · READ AND KEEP MOUNTING INSTRUCTIONS!
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1
 WARNING: Always wear eye and hand protection!
 WARNING: Always use suitable tools!
Remove the screws shown, and disassemble the windscreen.
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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2
 WARNING: Ensure the engine is properly supported using a
corresponding jack!
Loosen the screws shown, and disassemble the left side panel and the lower
light cover.
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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3
1×1
2×1
3×2
M OEM
4×2
Insert the vibration dampener (2) into the opening of the mounting bracket (1)
as shown in the detailed drawing.
Screw the mounting bracket on the left side of the vehicle (1) to the steering
head.
 WARNING: use liquid thread locker!
Tighten the screws according to the manufacturer’s instructions.
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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4
Carefully detach the pre-perforated part from the headlight cover.
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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5
Reattach the previously disassembled trim parts to the vehicle.
 WARNING: use liquid thread locker!
Tighten the original screws according to the manufacturer’s instructions.
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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6
5×1
6×1
7×1
M OEM
8×2
9×2
10 ×1
Screw the crash bar halves (5) and (6) to the vehicle.
 WARNING: use liquid thread locker!
Do not tighten the screw yet.
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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7
11 ×1
12 ×4
18 Nm
13 ×4
Screw the crash bar halves (5) and (6) to the mounting bracket (1).
Now screw the crossbar (11) to the crash bar halves (5) and (6).
When all components are loosely attached, tighten all screws as specified in
the mounting instructions.
MOUNTING STEP · READ AND KEEP MOUNTING INSTRUCTIONS!
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PRODUCT-SPECIFIC NOTES
 WARNING: This product may inhibit cornering and ground clearance in
cases of extreme inclination!
 NOTE: Please observe the country-specific regulations for the
registration/operation of your vehicle or any applicable TÜV regulations. After
installation, parts subject to registration should be entered in the vehicle
documents by your test center.
PRODUCT INFORMATION · READ AND KEEP MOUNTING INSTRUCTIONS!
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