System air Topvex TR03 User manual

Document in original language | A003
Topvex SR/TR03, SR/TR04, SR/TR06
Compact Air Handling Unit
Installation instructions GB

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© Copyright Systemair AB
All rights reserved
E&OE
Systemair AB reserves the rights to alter their products without notice.
This also applies to products already ordered, as long as it does not affect the previously agreed specifications.

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Contents
1 Declaration of Conformity .................................1
2 Warnings.......................................................2
3 Product information .........................................2
3.1 General................................................2
3.2 Technical Data .......................................3
3.2.1 Dimensions and weights
Topvex SR 03-06 .......................3
3.2.2 Dimension and weights
Topvex TR 03-06 .......................5
3.2.3 Electrical data Topvex SR/TR
03-06......................................8
3.3 Transport and Storage .............................9
4 Installation.....................................................9
4.1 Unpacking ............................................9
4.2 Where/how to install ..............................9
4.3 Installing the Unit ................................. 10
4.3.1 Installation procedure................ 11
4.4 Supply air sensor (Topvex SR 03-
06) ...................................................11
4.5 Connections ...... .................................. 13
4.5.1 Ducting .................................. 13
4.5.2 Electric Connections.................. 15
4.6 Installing the Control Panel ..................... 19
4.6.1 Dimensions............................. 19
4.6.2 General information .................. 19
4.6.3 Installation.............................. 19
4.7 Additional Equipment ............................ 20

Declaration of Conformity | 1
1 Declaration of Conformity
MMaannuuffaaccttuurreerr
Systemair Sverige AB
Industrivägen 3
SE-739 30 Skinnskatteberg SWEDEN
Office: [phone] Fax: [phone]
www.systemair.com
hheerreebbyy ccoonnffiirrmmss tthhaatt tthhee ffoolllloowwiinngg pprroodduuccttss::
Air handling units
EEll NNoonnee HHWWLL HHWWHH
Topvex SR03-SR06 Topvex SR03-SR06 Topvex SR03-SR06 Topvex SR03-SR06
Topvex SR03-SR06 M0 Topvex SR03-SR06 M0 –Topvex SR03-SR06 M0
Topvex TR03-TR06 Topvex TR03-TR06 Topvex TR03-TR06 Topvex TR03-TR06
Topvex TR03-TR06 M0 Topvex TR03-TR06 M0 –Topvex TR03-TR06 M0
(The declaration applies only to product in the condition it was delivered in and installed in the facility in accordance with the included
installation instructions. The insurance does not cover components that are added or actions carried out subsequently on the product)
CCoommppllyy wwiitthh aallll aapppplliiccaabbllee rreeqquuiirreemmeennttss iinn tthhee ffoolllloowwiinngg ddiirreeccttiivveess aanndd rreegguullaattiioonnss
MMaacchhiinneerryy DDiirreeccttiivvee 22000066//4422//EECC EEccooddeessiiggnn DDiirreeccttiivvee 22000099//112255//EECC
327/2011 Requirements for fans
1253/2014 Requirements for ventilation units
LLooww VVoollttaaggee DDiirreeccttiivvee 22001144//3355//EEUU
EEMMCC DDiirreeccttiivvee 22001144//3300//EEUU
TThhee ffoolllloowwiinngg hhaarrmmoonniizzeedd ssttaannddaarrddss aarree aapppplliieedd iinn aapppplliiccaabbllee ppaarrttss::
EN ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk reduction
EN 13857 Safety of machinery – Safety distances to prevent hazard zones being reached by upper or lower
limbs
EN 60204-1 Safety of machinery – Electrical equipment of machines – Part 1: General requirements
EN 60335-1 Household and similar electrical appliances – Safety Part 1: General requirements
EN 60335-2-40 Safety of household and similar electrical appliances - Part 2-40: Particular requirements for
electrical heat pumps, air-conditioners and dehumidifiers
EN 50106:2007 Safety of household and similar appliances – Particular rules for routine tests referring to appliances
under the scope of EN 60 335-1 and EN 60967
EN 60529 Degrees of protection provided by enclosures (IP Code)
EN 62233 Measurement methods for electromagnetic fields of household appliances and similar apparatus
with regard to human exposure
EN 61000-6-2 Electromagnetic compatibility (EMC) – Part 6-2: Generic standards – Immunity for industrial
environments
EN 61000-6-3 Electromagnetic compatibility (EMC) – Part 6-3: Generic standards – Emission standards for
residential, commercial and light-industrial environments
The complete technical documentation is available.
Skinnskatteberg, 15-03-2016
Mats Sándor
Technical Director
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2|Warnings
2 Warnings
The following admonitions will be presented in the different sections of the document.
Danger
• Make sure that the Mains supply to the unit is disconnected before performing any maintenance or
electrical work!
• All electrical connections must be carried out by an authorized installer and in accordance with local rules
and regulations.
Warning
• The door handles are only intended to be used during the installation and service. These must be
removed before the unit is put into operation to ensure the required level of safety for the unit.
The unit must be duct connected or in some other way provided with protection so that it is not possible
to come in contact with the fans through the duct connections
• The unit is heavy. Be careful during transport and mounting. Risk of injury through pinching. Use
protective clothing.
• Beware of sharp edges during mounting and maintenance. Make sure that a proper lifting device is used.
Use protective clothing.
• The units electrical connection to the mains supply must be preceded by an all pole circuit breaker with a
minimum 3 mm gap.
Caution
• If the unit is installed in a cold place make sure that all joints are covered with insulation, and tape well
• Duct connections/duct ends should be covered during storage and installation
• Do not connect tumble dryers to the ventilation system
• Take care not to damage the water battery when connecting water pipes to connectors. Use a spanner to
tighten the connection.
3 Product information
3.1 General
This installation manual concerns air handling unit type Topvex SR/TR 03-06 manufactured by Systemair AB. Topvex
SR/TR 03-06 include the following model options:
•MMooddeell:: SR03, SR04, SR06, TR03, TR04, TR06
•HHeeaattiinngg ccooiill:: EELL (Electric), HHWWLL (Water coil, low power), HHWWHH (Water coil, high power) or NNoonnee.
•RRiigghhtt oorr lleefftt mmooddeellss:: RR (Right) LL (Left). The side where the supply air is located when viewed from the access side.
•AAiirrffllooww ccoonnttrrooll:: CCAAVV – Constant Air Volume, VVAAVV – Variable Air Volume = Constant duct pressure control (as an
accessory)
•MM00:: Aluminium fan impeller
This manual consists of basic information and recommendations concerning the design, installation, start-up and opera-
tion, to ensure a proper fail-free operation of the unit.
The key to proper and safe operating of the unit is to read this manual thoroughly, use the unit according to given
guidelines and follow all safety requirements.
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Product information | 3
3.2 Technical Data
3.2.1 Dimensions and weights Topvex SR 03-06
Fig. 1 Dimensions (mm) SR03 (Drawn as a right hand unit)
Fig. 2 Dimensions (mm) SR04, SR06 (Drawn as a right hand unit)
MMooddeell AA BB CC DD ((cc//cc)) EE ((cc//cc)) FF
SR04 1600 1041 850 1315 565 175
SR06 1600 1128 1000 1468 868 200
MMooddeell GG HH II JJ KK
SR04 500 171 250 200 355
SR06 600 164 300 200 396
Y: 15R 1/2″Inner thread
3.2.1.1 Weights Topvex SR 03-06
MMooddeell WWeeiigghhtt ((kkgg))
SR03 220
SR04 270
SR06 300
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4| Product information
3.2.1.2 Space required Topvex SR 03-06
Fig. 3 Space required
MMooddeell MM ((mmmm)) NN ((mmmm))
SR03 650 603
SR04 750 603
SR06 900 603
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Product information | 5
3.2.2 Dimension and weights Topvex TR 03-06
Fig. 4 Dimensions (mm) TR03, TR04 (Drawn as a left hand unit)
MMooddeell AA BB CC DD ((cc//cc)) EE ((cc//cc)) FF
TR03 1180 1230 750 1048 618 193
TR04 1480 1280 850 1348 718 209
MMooddeell GG HH II JJ KK Ø
TR03 265 195 260 295 127 250
TR04 354 315 220 315 163 315
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6| Product information
Fig. 5 Dimensions (mm) TR06
Y: 15R 1/2″Inner thread
3.2.2.1 Weights Topvex TR 03-06 (Drawn as a left hand unit)
MMooddeell WWeeiigghhtt ((kkgg))
TR03 230
TR04 290
TR06 360
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Product information | 7
3.2.2.2 Space required Topvex TR 03-06
Fig. 6 Space required
MMooddeell MM ((mmmm)) NN ((mmmm))
TR03 660 570
TR04 760 715
TR06 910 825
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8| Product information
3.2.3 Electrical data Topvex SR/TR 03-06
Table 1 Power Consumption
MMooddeell FFaannss ((WW ttoott..)) 223300VV
11~~ aanndd 440000 VV 33NN~~
EEll HHeeaattiinngg
bbaatttteerryy ((kkWW
ttoott..))
FFuussee ((mmaaiinnss)) ((AA)) ffoorr
223300VV 11~~ aanndd 440000 VV
33NN~~
FFuussee ((mmaaiinnss)) ((AA)) ffoorr
223300VV 11~~ aanndd 223300VV 33~~
SR/TR03 EL 1412 3 3x13 3x16
SR/TR03 (None, HWL/HWH) 1412 –10 10
SR/TR03 El M0 1014 3 3x13 3x16
SR/TR03 (None, HWH M0) 1016 –13 13
SR/TR04 EL 1460 4 3x16 3x20
SR/TR04 (None, HWL/HWH) 1460 –10 10
SR/TR04 El M0 1560 4 3x16 3x20
SR/TR04 (None, HWH) M0 1560 –10 13
SR/TR06 EL 1794 6.3 3x16 3x25
SR/TR06 (None, HWL/HWH) 1794 –3x10 3x10
SR/TR06 El M0 2066 6.3 3x16 3x25
SR/TR06 (None, HWH) M0 2066 –3x10 3x13
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Installation | 9
3.3 Transport and Storage
The Topvex SR/TR 03-06 should be stored and transported in such a way that it is protected against physical damage
that can harm panels, handles, display etc. It should be covered so that dust, rain and snow cannot enter and damage
the unit and its components. The appliance is delivered in one piece containing all necessary components, wrapped in
plastic on a pallet for easy transportation.
When transporting the Topvex SR/TR 03-06 units use a forklift. placed on the gable of the unit (figure 7.)
Warning
The unit is heavy. Be careful during transport and mounting. Risk of injury through pinching. Use protective
clothing.
Fig. 7 Transporting the unit
4 Installation
4.1 Unpacking
Verify that all ordered equipment are delivered before starting the installation. Any discrepancies from the ordered
equipment must be reported to the supplier of Systemair products.
4.2 Where/how to install
Topvex SR/TR 03-06 are meant for indoor installation. Topvex SR03,SR04 and SR06 can be installed outside if weather
protected. Use accessory ODS to size 04 and 06. Place the unit on a hhoorriizzoonnttaall ffllaatt ssuurrffaaccee. It’s important that the unit
is completely levelled before it is put into operation.
Place the unit preferably in a separate room (e.g. storage, laundry room, attic or similar). The electronic components
should not be exposed to lower temperature than 0°C and higher than +50°C.
If the unit is installed in a cold place it is important that the unit is not shut-off by the main switch. As long as the main
voltage is on the electrical cabinet will be kept warm also in cold climates.
When choosing the location it should be kept in mind that the unit requires maintenance regularly and that the inspec-
tion doors should be easily accessible. Leave free space for opening the doors and for taking out the main components
(figure 3 and figure 6).
Avoid placing the appliance against a wall, as low frequency noise can cause vibrations in the wall even if the fan
noise-level is acceptable. If this is not possible it is recommended to carefully insulate the wall.
The outdoor air intake of the building should if possible be put in the northern or eastern side of the building and away
from other exhaust outlets like kitchen fan outcasts or laundry room outlets.
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10 | Installation
4.3 Installing the Unit
The unit must be installed in the following position (figure 8).
Fig. 8 Installation position (left hand unit)
Fig. 9 Installation position (right hand unit)
Table 2 Symbol description
SSyymmbbooll DDeessccrriippttiioonn
Supply air
Exhaust air
Outdoor air
Extract air
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Installation | 11
4.3.1 Installation procedure
11 Prepare the surface where the unit is to be mounted.
Make sure that the surface is flat, levelled and that it sup-
ports the weight of the unit. Perform the installation in
accordance with local rules and regulations.
22 Lift the unit in place.
Warning
Beware of sharp edges during mounting and
maintenance. Make sure that a proper lifting
device is used. Use protective clothing.
33 Level the unit with help of the enclosed mounting feet
44 Connect the unit electrically to the mains through the all
pole circuit breaker (safety switch), which is enclosed in-
side the unit on delivery. The wiring is led through the ga-
ble of the unit (Topvex SR 03-06) or through the top of
the unit casing (Topvex TR 03-06) directly to the electrical
connection box.
See enclosed wiring diagram, and below table (table 3)
for more information.
Warning
The units electrical connection to the mains
supply must be preceded by an all pole circuit
breaker with a minimum 3 mm gap.
Danger
• Make sure that the Mains supply to the unit
is disconnected before performing any
maintenance or electrical work!
• All electrical connections must be carried
out by an authorized installer and in
accordance with local rules and regulations.
4.4 Supply air sensor (Topvex SR 03-06)
The supply air sensor is fitted in the duct after the unit in the supply air duct (figure 10). See table 3 to which terminals
the sensor needs to be connected in the electrical connection box. Other temperature sensors are built in to the unit
from factory. The supply air sensor is enclosed in the unit package on delivery.
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12 | Installation
Fig. 10 Installed supply air sensor (right hand connected unit)
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Installation | 13
4.5 Connections
4.5.1 Ducting
4.5.1.1 Air connections principles
Fig. 11 Connections and basic components in left hand connected units
PPoossiittiioonn DDeessccrriippttiioonn SSyymmbbooll
AConnection supply air
BConnection exhaust air
CConnection outdoor air
D Connection extract air
1Fan supply air
2 Fan extract air
3Filter supply air
4Filter extract air
5Heat exchanger
6 Rotor motor
7Electric compartment
8Re-heater battery
4.5.1.2 Condensation and Heat Insulation
Outdoor air duct and discharge ducts must always be well insulated against condensation. Correct insulation installation
on ducts connected to the unit is especially important. All ducts installed in cold rooms/areas must be well insulated.
Use insulating covering (minimum 100 mm mineral wool) with plastic diffusion barrier. In areas with extremely low out-
door temperatures during the winter, additional insulation must be installed. Total insulation thickness must be at least
150 mm.
Caution
• If the unit is installed in a cold place make sure that all joints are covered with insulation, and tape well
• Duct connections/duct ends should be covered during storage and installation
• Do not connect tumble dryers to the ventilation system
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14 | Installation
4.5.1.3 Silencers
To avoid fan noise being transferred via the duct system, silencers should be installed both on supply and extract air.
To avoid noise being transferred between rooms via the duct system and also to reduce noise from the duct system it-
self, installation of silencers before every inlet diffuser is recommended.
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Installation | 15
4.5.2 Electric Connections
All electric connections are made in the electrical connection box which can be found in the front of the unit (figure 12).
The hatch is removed by unscrewing four screws (figure 12).
The unit must not be put into operation before all the electrical safety precautions have been read and understood. See
the enclosed wiring diagram for internal and external wiring.
All external connections to possible accessories are made to terminals inside the electrical connection box (table 3).
Fig. 12 Opening the electrical connection box
Danger
• Make sure that the Mains supply to the unit is disconnected before performing any maintenance or
electrical work!
• All electrical connections must be carried out by an authorized installer and in accordance with local rules
and regulations.
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16 | Installation
4.5.2.1 Electrical connection box, Components
Topvex SR/TR 03-06 are equipped with a built in regulator and internal wiring (figure 13).
The figure shows the electrical connection box for the Topvex TR 03-06 units. The connection box for the Topvex SR
03-06 has the same layout and components with the difference that the electrical heater is situated in a separate
compartment.
Fig. 13 Electric components
PPoossiittiioonn ddeessccrriippttiioonn
1Regulator E-28 WEB
2Transformer 230/24V AC
3Terminals for internal and external components
4Terminals for internal wiring
5Terminals for mains supply to the unit
6Contactor (K2) Pump control water (HW units only, not present in EL-units)
7Automatic fuse
8Electric heater frame
9Automatic fuse for heater
10 Contactor (K3) for control of EL heater
11 Thermostat (EL units)
12 Manual over heat protection reset (EL units)
4.5.2.2 Topvex External Connections
Table 3 Connections to external functions
TTeerrmmiinnaall bblloocckk DDeessccrriippttiioonn RReemmaarrkk
PE Ground
N N Earthed neutral (supply voltage) Used for phase 230V 1~ and
400V 3~
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