System air Topvex FR03 User manual

TopvexFR03,FR06,FR08,andFR11
CompactAirHandlingUnit
Installationinstructions
206638-EN_GB
100113V .10-01(C.1.2-1-00)

Contents
1Warnings...................................................................................................................................1
2DeclarationofConformity...........................................................................................................2
3ProductIntroduction...................................................................................................................3
3.1General...........................................................................................................................3
3.2TechnicalData.................................................................................................................4
3.3TransportandStorage......................................................................................................6
4Installation.................................................................................................................................7
4.1WheretoInstalltheUnit....................................................................................................7
4.2Unpacking........................................................................................................................7
4.3InstallingtheUnit..............................................................................................................8
4.4Supplyairsensor..............................................................................................................10
4.5InstallingtheControlPanel...............................................................................................11
4.5.1Dimensions............................................................................................................11
4.5.2Generalinformation.................................................................................................11
4.5.3Installation..............................................................................................................11
4.6Connections.....................................................................................................................13
4.6.1Ducting...................................................................................................................13
4.6.2WaterConnections..................................................................................................14
4.6.3ElectricConnections...............................................................................................15
4.6.4AdditionalEquipment..............................................................................................18

1Warnings
Thefollowingadmonitionswillbepresentedinthedifferentsectionsofthedocument.
Danger
•MakesurethattheMainssupplytotheunitisdisconnectedbeforeperforminganymaintenanceor
electricalwork!
•Allelectricalconnectionsmustbecarriedoutinaccordancewithlocalrulesandregulations.
Warning
•Inorderfortheunittobeconsideredsafelyinstalledthedoorsifequippedwithhandleshavetobe
lockedwithakeytopreventunauthorizedoraccidentalopening
•Theunitmustbeductconnectedorinsomeotherwayprovidedwithprotectionsothatitisnot
possibletocomeincontactwiththefansthroughtheductconnections
•Theunitisheavy.Becarefulduringtransportandmounting.Riskofinjurythroughpinching.Use
protectiveclothing.
•Bewareofsharpedgesduringmountingandmaintenance.Makesurethataproperliftingdeviceis
used.Useprotectiveclothing.
Caution
•Iftheunitisinstalledinacoldplacemakesurethatalljointsarecoveredwithinsulation,andtapewell
•Ductconnections/ductendsshouldbecoveredduringstorageandinstallation
•Donotconnecttumbledryerstotheventilationsystem
•Takecarenottodamagethewaterbatterywhenconnectingwaterpipestoconnectors.Usea
spannertotightentheconnection.
TopvexFR03,FR06,FR08,andFR11Installationinstructions
2066381SystemairAB

2DeclarationofConformity
Manufacturer
Ourproductsaremanufacturedincompliancewith
applicableinternationalstandardsandregulations.
SystemairAB
Industrivägen3
SE-73930
Skinnskatteberg
SWEDEN
Ofce:[phone]
Fax:[phone]
Themanufacturerherebyconrmsthatthefollowing
products:
Airhandlingunits:
•TopvexFR03HW
•TopvexFR03EL
•TopvexFR06HW
•TopvexFR06EL
•TopvexFR08HW
•TopvexFR08EL
•TopvexFR11EL
•TopvexFR11HW
ComplywiththefollowingEC-directives:
ECDeclarationofConformity
asdenedbytheECMachineryDirective98/37/EC,
AnnexIIA.Fansforventilationinairhandling
systemswithairfromnon-explosionhazardous
premises.Thismachinerymustnotbeputinto
operationuntilpriortoreadingmountinginstructions
andsafetyinformation.
Thefollowingharmonizedstandardsareinuse:
EN60034-1Rotatingelectricmachinery;
ratingsandperformances.
EN60204-1Safetyofmachinery;electrical
equipmentofmachines;general
requirements.
EN294Safetyofmachinery;safety
distancestopreventdanger
zonesreachedbytheupper
limbs.
Remark:EN294onlycomplies
whenttedcontactsafetydevice
ispartoftheextentofdelivery.
SS-ENISO1
2100–1:2003
Safetyofmachinery;basic
concepts,generalprinciplesfor
design;Part1:Basicterminology,
methodology
ECDeclarationofConformity
AsdenedbytheECLowVoltageDirective
2006/95/EC
Thefollowingharmonizedstandardsareinuse:
EN60335-1Electricdomesticproducts
andsimilar–safetygeneral
requirements.
EN60
335-2-40
Safetyofhouseholdand
similarelectricalappliances
-Part2-40:Particular
requirementsforelectrical
heatpumps,air-conditionersand
dehumidiers.
EN50106Electricdomesticproductsand
similar-Safety-Instructionsfor
controlofmanufacture.
EN60529Degreesofprotectionprovided
byenclosures(IPCode)
ECDeclarationofConformity
AsdenedbyEC’sEMC-directive2004/108/EC
Thefollowingharmonizedstandardsareinuse:
EN61000-
6-3
Electromagneticcompatibility
(EMC)-Part6-4:Generic
standards-Emissionstandard.
EN61000-
6-2
Electromagneticcompatibility
(EMC)–Part6-2:General
requirements–Immunity
forappliancesinindustrial
environments.
Thecompletetechnicaldocumentationisavailable.
Skinnskatteberg,30November2009
MatsSándor
TechnicalManager
TopvexFR03,FR06,FR08,andFR11Installationinstructions
2066382SystemairAB

3ProductIntroduction
3.1General
ThisinstallationmanualconcernsairhandlingunittypeTopvexFR03,FR06,FR08,andFR11manufactured
bySystemairAB.Itconsistsofbasicinformationandrecommendationsconcerningthedesign,installation,
start-upandoperation,toensureaproperfail-freeoperationoftheunit.
Thekeytoproperandsafeoperatingoftheunitistoreadthismanualthoroughly,usetheunitaccordingto
givenguidelinesandfollowallsafetyrequirements.
TopvexFR03,FR06,FR08,andFR11Installationinstructions
2066383SystemairAB

3.2TechnicalData
Fig.1DimensionsandWeight
ModelABCDEFGHKL
FR0317201120540⌀3156027027545015021050
FR0621601320640⌀4008027532555019021250
FR0822301520740⌀5006035540065020021450
FR1124401720840⌀6307040543576522021650
ModelMNPQRSTUWWeight
(kg)
FR03352707012036072045440800179
FR0645270110120360720956401000256
FR08552701101203607201456901050345
FR11652701101203607201957901150460
Y:15R1/2″Innerthread
TopvexFR03,FR06,FR08,andFR11Installationinstructions
2066384SystemairAB

Fig.2Spacerequired
ModelX(mm)
FR03820
FR061020
FR081070
FR111170
Table1:PowerConsumption
ModelFans(Wtot.)ElHeatingbattery
(kWtot.)
Fuse(mains)(A)
for230V1~and
400V3N~
Fuse(mains)(A)
for230V1~and
230V3~
FR03EL95451632
FR03HW954—1313
FR06EL1837102040
FR06HW1837—1013
FR08EL1944122550
FR08HW1944—1013
FR11EL5666153563
FR11HW5666—2032
TopvexFR03,FR06,FR08,andFR11Installationinstructions
2066385SystemairAB

3.3TransportandStorage
TheT opvexFR03,FR06,FR08,andFR11shouldbestoredandtransportedinsuchawaythatitis
protectedagainstphysicaldamagethatcanharmpanels,handles,displayetc.Itshouldbecovered
sothatdust,rainandsnowcannotenteranddamagetheunitanditscomponents.Theapplianceis
deliveredinonepiececontainingallnecessarycomponents,wrappedinplasticonapalletforeasy
transportationgure3.
Warning
Theunitisheavy.Becarefulduringtransportandmounting.Riskofinjurythroughpinching.Use
protectiveclothing.
Fig.3Unpackingtheunit
WhentransportingtheFR03unituseaforkliftplacedonthegableoftheunitaccordingtogure4.Topvex
FR06,FR08,andFR11havespeciallyconstructedpalletsthatallowsliftingatthelongsideoftheunit
(gure5).Thesemodelscanalternativelybeliftedusing2forkliftsfromthegablesides.
Fig.4Transportingtheunit(FR03)
Fig.5Transportingunits(FR06–FR11)
TopvexFR03,FR06,FR08,andFR11Installationinstructions
2066386SystemairAB

4Installation
4.1WheretoInstalltheUnit
Theunitismeantforindoorinstallation.Theelectroniccomponentsshouldnotbeexposedtolower
temperaturethan0°Corhigherthan+50°C.
Whenmounting;makesuretoleaveenoughspacetoaccesstheservicedoors.Seegure2for
measurementrequirements.
Note:
Ifthereisnotsufcientspacetoopentheinspectiondoorsitispossibletounscrewthehingestoremove
thedoorscompletelyforinspectionandmaintenance.
Generalmaintenanceincludesreplacingtheltersandremovingfanmotorsinsidetheunitforcleaning
andcleaningtheheatexchangerinsidetheunit.
Avoidplacingtheunitagainstawall,aslowfrequencynoisecancausevibrationsinthewall.
Theoutdoorairintakeofthebuildingshouldifpossiblebeputinthenorthernoreasternsideofthebuilding
andawayfromotherexhaustoutletslikekitchenfanoutcastsorlaundryroomoutlets.Theextractair
shouldideallybeledoutviaaroofcowlawayfromanyoutdoorairintakes,windows,balconiesetc.
Warning
•Inorderfortheunittobeconsideredsafelyinstalledthedoorsifequippedwithhandleshavetobe
lockedwithakeytopreventunauthorizedoraccidentalopening
•Theunitmustbeductconnectedorinsomeotherwayprovidedwithprotectionsothatitisnot
possibletocomeincontactwiththefansthroughtheductconnections
4.2Unpacking
Verifythatallorderedequipmentaredeliveredbeforestartingtheinstallation.Anydiscrepanciesfromthe
orderedequipmentmustbereportedtothesupplierofSystemairproducts.
TopvexFR03,FR06,FR08,andFR11Installationinstructions
2066387SystemairAB

4.3InstallingtheUnit
Theunitcanbeinstalledinthefollowingpositions
Fig.6Possibleinstallationpositions
PositionDescription
AInstallationatontheground.Leftandrightconnectionsarepossible
BCeilinginstallation.Leftandrightconnectionsarepossible
CHorizontalwallinstallation,notallowed
DVerticalwallinstallation,notallowed
TopvexFR03,FR06,FR08,andFR11Installationinstructions
2066388SystemairAB

InstallationaccordingtoA-C
1
Preparethesurfacewheretheunitistobe
mounted.Makesurethatthesurfaceisat,
levelledandthatitsupportstheweightoftheunit.
Performtheinstallationinaccordancewithlocal
rulesandregulations.
2
Lifttheunitinplace.
Warning
Bewareofsharpedgesduringmountingand
maintenance.Makesurethataproperlifting
deviceisused.Useprotectiveclothing.
3
Installtheunitbytheuseofthemountingbrackets
ttedontheunitondelivery.
Note:
Makesuretouseproperfasteningdevice
(screw/bolts)consideringtheweightoftheunitand
thetypeofsurfaceitisttedto.Theinstallation
canonlybeperformedbyanauthorizedinstaller.
TopvexFR03,FR06,FR08,andFR11Installationinstructions
2066389SystemairAB

4.4Supplyairsensor
Thesupplyairsensoristtedintheductca.3maftertheunitinthesupplyairduct(gure7).Seetable
2andtable3towhichterminalsthesensorneedstobeconnectedintheelectricalconnectionbox.
Othertemperaturesensorsarebuiltintotheunitfromfactory.Thesupplyairsensorisenclosedin
theunitpackageondelivery
Fig.7Installedsupplyairsensor
TopvexFR03,FR06,FR08,andFR11Installationinstructions
20663810SystemairAB

4.5InstallingtheControlPanel
4.5.1Dimensions
Fig.8Controlpaneldimensions
PositionDimensions(mm)
A115.0
B94.0
C26.0
Dc/c60.0
E50.5
4.5.2Generalinformation
ThecontrolpanelisdeliveredconnectedtotheCorrigocontrolunitsituatedintheelectricalconnection
box.Cablelengthis10m.Incasethecontrolpanelneedstobedetachedfromthesignalcableitis
possibletoloosenthewiresonthebackofthecontrolpanel,seegure9
Asetofself-adhesivemagnetstripsareincludedinthepackagetofacilitateinstallationonametalsurface.
4.5.3Installation
1
Findanappropriateplacetoinstallthecontrol
panel.Maximumlengthbetweencontrolpaneland
unitis10masstandard.
2
Ifneeded,drilltwoholesinthewalltohangthe
controlpanel(centertocenter:60mm)(pos.1
gure9).
TopvexFR03,FR06,FR08,andFR11Installationinstructions
20663811SystemairAB

Fig.9Controlpanelwireconnections
PositionDescription
1Mountingholes
2Connectionblock
3Connectiontoyellowcable
4Connectiontoorangecable
5Connectiontoredcable
6Connectiontobrowncable
7Connectiontoblackcable
TopvexFR03,FR06,FR08,andFR11Installationinstructions
20663812SystemairAB

4.6Connections
4.6.1Ducting
4.6.1.1Airconnectionsprinciples
Fig.10Righthandconnectedunit
Fig.11Lefthandconnectedunit
PositionDescriptionSymbol
1ConnectionsupplyairA
2ConnectionexhaustairB
3ConnectionoutdoorairC
4ConnectionextractairD
5Filtersupplyair
6Filterextractair
7Fansupplyair
8Fanextractair
4.6.1.2CondensationandHeatInsulation
Outdoorairductanddischargeductsmustalwaysbewellinsulatedagainstcondensation.Correct
insulationinstallationonductsconnectedtotheunitisespeciallyimportant.Allductsinstalledincold
rooms/areasmustbewellinsulated.Useinsulatingcovering(minimum100mmmineralwool)withplastic
TopvexFR03,FR06,FR08,andFR11Installationinstructions
20663813SystemairAB

diffusionbarrier.Inareaswithextremelylowoutdoortemperaturesduringthewinter,additionalinsulation
mustbeinstalled.T otalinsulationthicknessmustbeatleast150mm.
Caution
•Iftheunitisinstalledinacoldplacemakesurethatalljointsarecoveredwithinsulation,andtapewell
•Ductconnections/ductendsshouldbecoveredduringstorageandinstallation
•Donotconnecttumbledryerstotheventilationsystem
4.6.1.3Silencers
Toavoidfannoisebeingtransferredviatheductsystem,silencersshouldbeinstalledbothonsupplyand
extractair.
Toavoidnoisebeingtransferredbetweenroomsviatheductsystemandalsotoreducenoisefromthe
ductsystemitself,installationofsilencersbeforeeveryinletdiffuserisrecommended.
4.6.2WaterConnections
Thewaterbatteryisequippedwithtwopipes(seegure1).Thesehavehexagonalconnectors,internal
threadedtube.Coverplatesaroundthepipesarexedtotheunit(reinforcement).
Caution
Takecarenottodamagethewaterbatterywhenconnectingwaterpipestoconnectors.Useaspanner
totightentheconnection.
TopvexFR03,FR06,FR08,andFR11Installationinstructions
20663814SystemairAB

4.6.3ElectricConnections
Theunitmustnotbeputintooperationbeforealltheelectricalsafetyprecautionshavebeenreadand
understood.Seegurewheretondtheelectricalconnectionbox.Seetheenclosedwiringdiagram
howtoconnecttheelectricalcables.
Danger
•Allelectricalconnectionsmustbecarriedoutinaccordancewithlocalrulesandregulations
•MakesurethattheMainssupplytotheunitisdisconnectedbeforeperforminganymaintenanceor
electricalwork!
4.6.3.1ExternalConnections
Table2:ELunits
Terminal
block
DescriptionRemark
PEGround
NNEarthedneutral(supplyvoltage)
L1L1Phase(supplyvoltage)Usedforphase230V1~
iftheunithasthismains
supply
400V3~/230V3~
L2L2Phase(supplyvoltage)400V3~/230V3~
L3L3Phase(supplyvoltage)400V3~/230V3~
1DOrefOutdoor/Exhaustairdamper
2DO1Outdoor/Exhaustairdamper24VAC
Max.2,0Acontinuousload
31DI3Extended/ForcedrunningNormallyopencontact
41DIrefExtendedrunning/Firealarm
51DI5FirealarmNormallyclosedcontact
6GSupplyvoltagevalveactuator,Cooling24VAC
7G0Supplyvoltagevalveactuator,CoolingNeutral
8AO2Controlsignalcooling0-10VDC
9DOrefAlarmsignalreference
10DO5Alarmoutput,forallalarms24VAC
Max.2,0Acontinuousload
11AIRefSensorsupplyairreference
12AI1Sensorsupplyair
1.Theseinputsmayonlybewiredtovoltagefreecontacts
TopvexFR03,FR06,FR08,andFR11Installationinstructions
20663815SystemairAB

Table3:HWunits
TerminalblockDescriptionRemark
PEGround
NNEarthedneutral(supplyvoltage)
L1L1Phase(supplyvoltage)Usedforphase230V1~
iftheunithasthismains
supply
400V3~/230V3~
L2L2Phase(supplyvoltage)400V3~/230V3~
L3L3Phase(supplyvoltage)400V3~/230V3~
1AO1ControlsignalwaterheatingNeutral
2GSupplyvoltagevalveactuator,Heating24VAC
3G0Supplyvoltagevalveactuator,Heating0-10VDC
4DOrefOutdoor/Exhaustairdamper
5DO1Outdoor/Exhaustairdamper24VAC
Max.2,0Acontinuousload
61DI3Extended/ForcedrunningNormallyopencontact
71DIrefExtendedrunning/Firealarm
81DI5FirealarmNormallyclosedcontact
9GSupplyvoltagevalveactuator,Cooling24VAC
10G0Supplyvoltagevalveactuator,CoolingNeutral
11AO2Controlsignalcooling0-10VDC
12DOrefAlarmsignalreference
13DO5Alarmoutput,forallalarms24VAC
Max.2,0Acontinuousload
14AIRefSensorsupplyairreference
15AI1Sensorsupplyair
1.Theseinputsmayonlybewiredtovoltagefreecontacts
TopvexFR03,FR06,FR08,andFR11Installationinstructions
20663816SystemairAB

4.6.3.2BMSConnection
ExolineandModbusconnectionsaretobeconnecteddirectlytotheCorrigocontrollersituatedinthe
electricalconnectionboxonterminal50-53(B,A,N,E)seegure12.
Fig.12BMSconnectiononCorrigo
TopvexFR03,FR06,FR08,andFR11Installationinstructions
20663817SystemairAB

4.6.4AdditionalEquipment
Forinformationconcerningadditionalexternalequipmentsuchasvalveactuators,motorizeddampers,
E-tool,roofunits,wallgrillesetc.seetechnicalcatalogueandtheirenclosedinstructions.
Forelectricalconnectionsofexternalcomponentsseeenclosedwiringchart.
TopvexFR03,FR06,FR08,andFR11Installationinstructions
20663818SystemairAB