System Cleaners S3 User manual
Version 1 (04.2022. EN)
Manual S3
Version 1 (04.2022. EN) S3 Page 2af 28
Table of content
Title page ..................................................................................................................................................................... 1
Table of contents ........................................................................................................................................................... 2
Introduction.................................................................................................................................................................. 3
General.................................................................................................................................................. 3
Proper use ............................................................................................................................................. 3
Liability.................................................................................................................................................. 3
Safety ................................................................................................................................................... 3
Warranty ............................................................................................................................................... 3
Labelling ................................................................................................................................................ 3
Declaration............................................................................................................................................. 3
Safety information ......................................................................................................................................................... 4
Safety symbols ....................................................................................................................................... 4
General.................................................................................................................................................. 4
Risk assessment ..................................................................................................................................... 4
Machine overview .......................................................................................................................................................... 5
Main function elements ............................................................................................................................ 5
Technical data ........................................................................................................................................ 6
Flow diagram.......................................................................................................................................... 7
Flow diagram ID ..................................................................................................................................... 8
Transportation, handling, storage .................................................................................................................................... 9
Installation ................................................................................................................................................................. 10
Operation ................................................................................................................................................................... 11
Dosing valve setting .............................................................................................................................. 11
Quick guide F D .................................................................................................................................... 12
Quick guide F F ..................................................................................................................................... 13
Quick guide PF PD ................................................................................................................................. 14
Quick guide PF PF ................................................................................................................................. 15
Quick guide PF D................................................................................................................................... 16
Quick guide PF F ................................................................................................................................... 17
Quick guide Sep. F ................................................................................................................................ 18
Quick guide Sep. D................................................................................................................................ 19
Quick guide Sep. PF .............................................................................................................................. 20
Quick guide Sep. PD .............................................................................................................................. 21
Maintenance ............................................................................................................................................................... 22
Non-return valves ................................................................................................................................. 22
Suction hose and suction filter ................................................................................................................ 22
Hose.................................................................................................................................................... 22
Low pressure valve / gun ....................................................................................................................... 22
Injector ............................................................................................................................................... 22
Service kits .......................................................................................................................................... 22
Quick guide open lid .............................................................................................................................. 23
Quick guide removal of water non-return valve......................................................................................... 24
Quick guide descaling water nozzle ......................................................................................................... 25
Troubleshooting........................................................................................................................................................... 26
Disposal ..................................................................................................................................................................... 27
Version 1 (04.2022. EN) S3 Page 3af 28
General
For safety during installation and later use it is very important that installation, operating, and maintenance instructions are
carefully followed.
You are requested to keep this instruction manual at a location where it will be available at all times, and it should be submitted
to the person who is responsible for this product. In the event that the instruction manual is lost, you are welcome to order a
new one from your dealer.
If any doubt should arise with regard to the content of these instructions, please contact the distributor.
Proper use
System Cleaners' system is exclusively designed to use water and cleaning agents. All other forms of application or use not
within the scope of the above are considered to be improper and inconsistent with the requirements and regulations and may
lead to hazardous situations.
System Cleaners A/S cannot be held liable for consequential damage resulting from improper use of the equipment.
Proper use includes the following:
• The instructions, regulations and recommendations concerning the system stated in the instruction manual
• Observance of the specified inspection and maintenance intervals
• Correct maintenance of good operating condition of the system
• Observance of the specified environmental and operating conditions
Proper use also includes observance of all information that is stated in this instruction manual. This applies in particular to the
specified safety instructions.
Liability
Each user must handle and use the system in a responsible manner.
It is therefore of great importance that this instruction manual is available to the sanitation employee concerned at all times.
Safety
The design of the system complies with generally accepted technical regulations and provisions concerning the working
environment and accident prevention. Despite this, risks can occur during use that can lead to physical inconvenience for the
user or a third party or have an impact on the machine or other equipment. The system must therefore be in prime technical
condition before use and may only be used in accordance with its purpose and with strict observance of the safety requirements
and operating instructions. In particular, malfunctions and irregularities that can affect safety must be remedied immediately.
Warranty
Please refer to the General Terms and Conditions applicable at any time.
Labelling
The system is equipped with type plate containing technical data.
The type plate is located on a fixed part of the system.
Declaration
We declare that this product is in conformity with the following directives:
• 2006/42/EC Directive on Machinery
Brian Lund
Solution and Development Manager
System Cleaners A/S
Halkjærvej 17
DK-9200 Aalborg SV
Denmark
Tel: +45 96 34 04 04
info@systemcleaners.com
www.systemcleaners.com
Version 1 (04.2022. EN) S3 Page 4af 28
Safety information
General:
This unit must only be operated by trained professionals or well instructed users.
Service must only be carried out by trained professionals or well instructed maintenance staff.
Risk assessment:
1. Always wear safety glasses, gloves and suitable clothing when using the system (PPE)
•Danger of getting chemicals in eyes (HIGH RISK)
•Danger of getting high pressure water in eyes (HIGH RISK)
•Danger of getting chemicals on skin (HIGH RISK)
2. Never point the nozzle at persons or electrical installation
•Danger of getting chemicals in eyes (HIGH RISK)
•Danger of getting high pressure water in eyes (HIGH RISK)
•Danger of getting chemicals on skin (HIGH RISK)
•Danger of electrical shock (HIGH RISK)
3. The lid must be closed at all times
•Danger of air hose failure (MED. RISK)
•Danger of high-pressure water in case of failure (MED. RISK)
4. Water Non-return valve must be checked at least once every month
•Danger of chemical in fresh water supply (HIGH RISK)
5. Air Non-return valves must be checked at least once every month
•Danger of chemical or water in air supply (HIGH RISK)
Version 1 (04.2022. EN) S3 Page 5af 28
Main function elements
ID
Description
1
Air inlet
2
Backflow preventer
3
Air non-return valve 1
4
Air pressure regulator
5
Pressure gauge
6
Air non-return valve 2
7
Air valve
8
Water non-return valve
9
Chemical dosing valve
10
Chemical non-return valve
11
Function selector
12
Outlet ball valve
13
Chemical strainer
14
Water inlet
15
Outlet
Version 1 (04.2022. EN) S3 Page 6af 28
Technical data
Unit
Value
Installation
Ambient temperature
C° / F°
3-40 / 37-104
Connections
Air inlet
mm / thread
Ø8 / 1/4” NPT
Water inlet
1/2” BSPT / 1/2” NPT
Pre-diluted inlet
1/4” BSPT / 1/4” NPT
Outlet
SC coupling
Water
Maximum pressure
Bar / psi
40 / 580
Temperature
C° / F°
3-70 / 37-160
Minimum recommended flow
liters/min / USgal/min
30 / 7,9
Air
Pressure
Bar / psi
5-10 /72-145
Minimum flow
liters/min / cfm
150 / 5,3
Chemical
Max. pressure pre-diluted
bar / psi
12 / 174
Dosing range concentrated
%
0,2-6 (Depending chemical)
Outlet hose
Water pressure 3-8 bar / 44-116 psi
3/4", m / ft
10-15 / 33-49
Water pressure 15-25 bar / 218-580 psi
1/2", m / ft
10-35 / 33-115
Weight and measurements
Weight
kg / lbs
10,8 / 23.8
Dimension HxLxD
mm / inch
375x335x205 / 15x13x8
Version 1 (04.2022. EN) S3 Page 7af 28
Flowdiagram
S3 2 x Concentrated chemicals
S3 2 x Pre-diluted chemical
S3 1 x Concentrated & 1 x pre-diluted
Version 1 (04.2022. EN) S3 Page 8af 28
ID
Description
1
Water inlet
2
Water non-return valve
3
Ball valve unit
4
Concentrated chemical 1
5
Dosing valve
6
Concentrated chemical non-return valve
7
Concentrated chemical inlet 2
8
Air valve
9
Air regulator
10
Air non-return valve
11
Backflow preventer
12
Outlet
13
Pre-diluted chemical 1
14
Pre-diluted chemical 2
Version 1 (04.2022. EN) S3 Page 9af 28
Transport, handling, storage
Transport and handling
Attention must be paid when lifting the system, due to it’s relative high weight
Storage
When storing the system, the ambient temperature must be kept above freezing point.
After long time storage the system must be flushed before using it in the production.
Version 1 (04.2022. EN) S3 Page 10 af 28
Installation
Part number
Installation kit
96-010090
2 x Concentrated chemical
96-010091
1 x Concentrated chemical & 1 x pre-diluted chemical
96-010092
2 x pre-diluted chemical
96-010093
3 x pre-diluted chemical
Version 1 (04.2022. EN) S3 Page 11 af 28
Operation
Dosing valve
0,00
0,50
1,00
1,50
2,00
2,50
3,00
3,50
4,00
4,50
5,00
5,50
6,00
6,50
7,00
7,50
8,00
8,50
9,00
9,50
10,00
10,50
11,00
0 0,25 0,5 0,75 1 1,25 1,5 2 2,25 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 7,5 8 8,5 9 9,5 10 10,5 11 11,5
%
Turns/Click
Dosing valves
Stainless dosingvalve, new version
Test setup:
Standard injector 20bar
6,5 liters/min.
Disclaimer:
The mesurements should be seen only as a guidance.
Viscosity, backpressure, temperature, etc. can influence on the dosing.
Version 1 (04.2022. EN) S3 Page 12 af 28
Quick guide F D
Step 1 –Pre-rinse
Step 2 –Foam
Step 3 –Rinse
Step 4 –Disinfection
Step 5 –Rinse
Step 6 –Chemical 1 flush
Step 7 –Chemical 2 flush
Step 8 –Close all valves
Version 1 (04.2022. EN) S3 Page 13 af 28
Quick guide F F
Step 1 –Pre-rinse
Step 2 –Foam 1
Step 3 –Rinse
Step 4 –Foam 2
Step 5 –Rinse
Step 6 –Chemical 1 flush
Step 7 –Chemical 2 flush
Step 8 –Close all valves
Version 1 (04.2022. EN) S3 Page 14 af 28
Quick guide PF PD
Step 1 –Pre-rinse
Step 2 –Foam
Step 3 –Rinse
Step 4 –Disinfection
Step 5 –Rinse
Step 6 –Close all valves
Version 1 (04.2022. EN) S3 Page 15 af 28
Quick guide PF PF
Step 1 –Pre-rinse
Step 2 –Foam 1
Step 3 –Rinse
Step 4 –Foam 2
Step 5 –Rinse
Step 6 –Close all valves
Version 1 (04.2022. EN) S3 Page 16 af 28
Quick guide PF D
Step 1 –Pre-rinse
Step 2 –Foam 1
Step 3 –Rinse
Step 4 –Disinfection
Step 5 –Rinse
Step 6 –Chemical 2 flush
Step 7 –Close all valves
Version 1 (04.2022. EN) S3 Page 17 af 28
Quick guide PF F
Step 1 –Pre-rinse
Step 2 –Foam 1
Step 3 –Rinse
Step 4 –Foam 2
Step 5 –Rinse
Step 6 –Chemical 2 flush
Step 7 –Close all valves
Version 1 (04.2022. EN) S3 Page 18 af 28
Quick guide Sep. D
Step 1 –Pre-rinse
Step 2 –Disinfection
Step 3 –Rinse
Step 4 –Flush
Step 5 –Close all valves
Version 1 (04.2022. EN) S3 Page 19 af 28
Quick guide Sep. F
Step 1 –Pre-rinse
Step 2 –Foam
Step 3 –Rinse
Step 4 –Flush
Step 5 –Close all valves
Version 1 (04.2022. EN) S3 Page 20 af 28
Quick guide Sep. PF
Step 1 –Pre-rinse
Step 2 –Foam 1
Step 3 –Rinse
Step 4 –Close all valves
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