Taylor 358 User manual

Models 358 & 359 Table of Contents
Table of Contents
Section 1: Introduction 1...............................................
Safety 2.............................................................
Model 358 Specifications 4.............................................
Model 359 Specifications 5.............................................
Running Specifications 6...............................................
General Installation Instructions 7.......................................
Refrigerant 9.........................................................
Environmental Notices 10...............................................
Section 2: Controls & Systems 11........................................
Thermistor Control 12..................................................
Thermistor Curve 14...................................................
Refrigeration System 15................................................
Maintaining Quality 16..................................................
Section 3: Troubleshooting 17...........................................
Troubleshooting Thermistor Components 18..............................
General Troubleshooting Guide 19.......................................
Overrun 22............................................................
Section 4: General Service 23............................................
Evaporator Oil 24......................................................
Rear Bearing Unit Alignment 25..........................................
Pulley Alignment 26....................................................
Rear Shell Bearing 26..................................................
Beater Shaft Removal 26...............................................
Preventative Maintenance 27............................................
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Table of Contents Models 358 & 359
Table of Contents - Page 2
Section 5: Parts 29......................................................
Parts Warranty Explanation 30...........................................
Model 358 Operator Parts 31............................................
Model 358 Exploded View 32............................................
Model 358 Shell Assembly 34...........................................
Model 358 Control A. (X66731-33) 35....................................
Model 358 Channel A.-Control (X63534) 36...............................
Models 358 & 359 Beater Door Assembly 38..............................
Model 359 Operator Parts 39............................................
Model 359 Exploded View 40............................................
Model 359 Shell Assembly 42...........................................
Model 359 Channel A.-Control (X65222) 43...............................
Model 359 Control A. (X65279-33) 44....................................
Models 358 & 359 Switch A.-Draw (X65212-SER) 45.......................
Models 358 & 359 Accessories 46.......................................
Parts List 47...........................................................
Wiring Diagrams 54....................................................
CAUTION: Information in this manual is intended to be used by Taylor Authorized
Service Technicians only.
Note: Continuing research results in steady improvements; therefore, information
in this manual is subject to change without notice.
EAugust, 2010 Taylor (Original Publication)
(Updated March, 2011)
All rights reserved.
056788-S
The word Taylor and the Crown design
are registered trademarks in the United States
of America and certain other countries.
Taylor Company
750 N. Blackhawk Blvd.
Rockton, IL 61072
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2
Introduction Models 358 & 359
Safety
______________________________
We, at Taylor Company, are deeply committed to
manufacturing safe operating and serviceable
equipment. The many built-in safety features that
are part of all Taylor equipment are aimed at
protecting operators and trained service technicians
alike.
This manual is intended exclusively for
Taylor Company authorized service personnel.
DO NOT attempt to run the equipment
unless you have been properly trained to do so.
Failure to follow this instruction may result in
equipment damage, poor equipment performance,
health hazards, or personal injury.
CAUTION: THIS EQUIPMENT MUST BE
PROPERLY GROUNDED! Do not operate this unit
unless it is properly grounded and all service panels
and access doors are restrained with screws. Failure
to do so can result in severe personal injury from
electrical shock!
SDO NOT attempt any repairs unless the
main power supply to the unit has been
disconnected.
SDO NOT operate the unit with larger fuses
than specified on the data label.
SStationary appliances which are not
equipped with a power cord and a plug or
other device to disconnect the appliance
from the power source must have an all-pole
disconnecting device with a contact gap of
at least 3 mm installed in the external
installation.
SAppliances that are permanently connected
to fixed wiring and for which leakage
currents may exceed 10 mA, particularly
when disconnected, not used for long
periods, or during initial installation, shall
have protective devices such as a GFI to
protect against the leakage of current, and
be installed by authorized personnel to the
local codes.
SSupply cords used with this unit shall be
oil-resistant, sheathed flexible cable, not
lighter than ordinary polychloroprene or
other equivalent synthetic
elastomer-sheathed cord, (Code designation
60245 IEC 57) installed with the proper cord
anchorage to relieve conductors from strain,
including twisting, at the terminals and
protect the insulation of the conductors from
abrasion.
Failure to follow these instructions may result in
electrocution or damage to the unit.
This unit is provided with an equipotential
grounding lug that is to be properly attached to
either the rear of the frame or the under side of the
base pan near the entry hole for incoming power, by
the authorized installer. The installation location is
marked by the equipotential bonding symbol (5021
of IEC 60417-1) on both the removable panel and
the equipment's frame, as well as on the diagram.
DO NOT remove the freezer door or any
internal operating parts (examples: beater, scraper
blades, etc.) unless all control switches are in the
OFF position. Failure to follow these instructions
may result in severe personal injury from hazardous
moving parts.
THIS UNIT HAS MANY SHARP EDGES
THAT CAN CAUSE SEVERE INJURIES.
This unit must be installed on a level
surface to avoid the hazard of tipping. Extreme care
should be taken in moving this equipment for any
reason.
Two or more people are required to safely move this
unit. Failure to comply may result in personal injury
or equipment damage.
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3
Models 358 & 359 Introduction
This unit must NOT beinstalledinanarea
where a water jet or hose can be used. NEVER use
a water jet or hose to rinse or clean this unit. Using a
water jet or hose on or around this equipment may
result in the electrocution of the user or damage to
the equipment.
Cleaning and sanitizing schedules are
governed by your state or local regulatory agencies
and must be followed accordingly. Please refer to
the cleaning section of the Operator Manual for the
proper procedure to clean this unit.
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4
Introduction Models 358 & 359
Model 358 Specifications
SFreezing Cylinder - One; 7 quart (6.6 liter)
capacity.
SMix Hopper - One; 20 quart (18.9 liter)
capacity. Refrigerated and insulated.
SBeater Motor - One; 1.5 hp.
SRefrigeration Unit - One; approximately
9,500 btu/hr compressor. Refrigerant 404A.
SElectrical - Standard is 208/230-60-3;
however, other electrical characteristics are
available. Each unit requires electrical
service.*
Three Phase Maximum Fuse Size: 20A
Minimum Circuit Ampacity: 16A
*For exact electrical information, always refer
to the data label of the unit.
SAir Cooled - Clearance: 3” (76 mm) around
all sides.
SDimensions -
Width: 16” (406 mm)
Depth: 30” (762 mm)
Height: 55-7/8” (1418 mm)
Floor Clearance: 3-1/2” (89 mm) mounted
on standard casters.
SApproximate Weights -
Net: 356 lbs. (161.5 kgs.)
Crated: 400 lbs. (181.4 kgs.)
Volume: 22.3 cu. ft. (.63 cu. m.)
Availability and specifications subject to change
without notice.
Figure 1
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5
Models 358 & 359 Introduction
140219
Model 359 Specifications
SFreezing Cylinder - Two; 7 quart (6.6 liter)
capacity.
SMix Hopper - Two; 20 quart (18.9 liter)
capacity. Refrigerated and insulated.
SBeater Motor - Two; 1.5 hp.
SRefrigeration Unit - Two; approximately
9,500 btu/hr compressors. Refrigerant 404A.
SElectrical - Standard is 208/230-60-3;
however, other electrical characteristics are
available.
Each unit requires electrical service.*
Maximum Fuse Size: 35A
Minimum Circuit Ampacity: 30A
*For exact electrical information, always refer
to the data label of the unit.
SAir Cooled - Clearance: 3” (76 mm) around
all sides.
SDimensions -
Width: 26” (660 mm)
Depth: 32-3/8” (822 mm)
Height: 55-7/8” (1418 mm)
Floor Clearance: 4-1/4” (108 mm) mounted
on standard casters.
SApproximate Weights -
Net: 580 lbs. (263.1 kgs.)
Crated: 673 lbs. (305.3 kgs.)
Volume: 41.1 cu. ft. (1.16 cu. m.)
Availability and specifications subject to change
without notice.
Figure 2
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6
Introduction Models 358 & 359
Running Specifications
Expansion Valve Setting
404A/HP62: 20 - 22 PSI (138 - 152 kPa)
Low Side Pressure
Low side pressure = expansion valve setting
To adjust the low side pressure, place the gauge on
the low side suction port at the compressor. With the
compressor running, turn the adjustment knob of the
automatic expansion valve clockwise to raise the low
side pressure and counterclockwise to lower the
pressure.
High Side Pressure
Air Cooled: The following chart indicates normal
operating head pressures at various ambient
temperatures:
Ambient Temperature Normal Operating Head
Pressures
F C PSI
70_21.1_240 -- 270
(1,655 -- 1,862 kPa)
80_26.7_270 -- 300
(1,862 -- 2,069 kPa)
90_32.2_300 -- 340
(2,069 -- 2,344 kPa)
100_37.8_340 -- 380
(2,344 -- 2,620 kPa)
Water Cooled: Thehighsidepressureforwater
cooled units is determined by the water valve. The
water valve is factory set to maintain a high pressure
of 235 PSI (1,620 kPa). To adjust the high pressure,
place the gauge on the high side access port. Turn
the adjustment knob on the water valve clockwise to
lower the high side pressure and counterclockwise
to raise the pressure.
The high side pressure switch is factory set at 440
PSI (3,034kPa) for 404A/HP62. In the event of a
water loss, this switch will sense a rise in pressure
and deactivate the unit.
EPR Valve Setting
The product temperature in the mix hopper is
maintained by the main refrigeration system and can
be adjusted by the EPR (evaporator pressure
regulator) valve. The EPR valve is factory set at 67 -
69 PSI (462 - 476 kPa) in order to maintain hopper
product temperature below 40_F(4_C). To adjust
the hopper temperature, place the gauge on the
access port at the inlet of the EPR valve. With the
compressor running, loosen the locking nut and turn
the adjustment screw (located on the top of the
valve) clockwise to raise hopper temperature and
counterclockwise to lower the temperature. When
the adjustment is complete, tighten the locking nut.
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7
Models 358 & 359 Introduction
General Installation Instructions
CAUTION: Only trained, authorized service
technicians should install this equipment. Failure to
comply will void the factory warranty.
The following are general installation instructions.
For complete installation details, please see the
checkout card.
ALL WIRING AND PLUMBING MUST
CONFORM TO NATIONAL AND LOCAL CODES.
INSTALL POTABLE WATER CONNECTION
WITH ADEQUATE BACK-FLOW
PROTECTION TO COMPLY WITH
APPLICABLE NATIONAL, STATE AND
LOCAL CODES.
Site Preparation
Review the area the unit is to be installed in before
uncrating the unit. Make sure that all possible
hazards to the user and the equipment have been
addressed.
Clearance: Air Cooled Units
Air cooled units require a minimum of 3” (76 mm) of
clearance around all sides of the unit. Failure to
allow for adequate clearance can reduce the
refrigeration capacity of the unit and possibly cause
damage to the compressor.
For Indoor Use Only: This unit is designed to
operate indoors, under normal ambient
temperatures of 70_-75_F(21_-24_C). The
machine has successfully performed in high ambient
temperatures of 104_(40_C) at reduced capacities.
This unit must NOT beinstalledinanarea
where a water jet or hose can be used. NEVER use
a water jet or hose to rinse or clean this unit. Using a
water jet or hose on or around this equipment may
result in the electrocution of the user or damage to
the equipment.
This unit must be installed on a level
surface to avoid the hazard of tipping. Extreme care
should be taken in moving this equipment for any
reason.
Two or more people are required to safely move this
unit. Failure to comply may result in personal injury
or equipment damage.
Uncrate the machine. Inspect the unit for damage.
Report any damage to the Taylor factory
immediately.
This piece of equipment is made in the USA and has
USA sizes of hardware. All metric conversions are
approximate and vary in size.
Installer Safety
In all areas of the world, equipment should
be installed in accordance with existing local codes.
Please contact your local authorities if you have any
questions.
Care should be taken to ensure that all basic safety
practices are followed during the installation and
servicing activities related to the installation and
service of Taylor equipment.
SOnly authorized Taylor service personnel
should perform installation and repairs on
the equipment.
SAuthorized service personnel should consult
OSHA Standard 29CFRI910.147 or the
applicable code of the local area for the
industry standards on lockout/tagout
procedures before beginning any installation
or repairs.
SAuthorized service personnel must ensure
that the proper PPE (Personal Protective
Equipment) is available and worn when
required during installation and service.
SAuthorized service personnel must remove
all metal jewelry, rings, and watches before
working on electrical equipment.
THIS UNIT HAS MANY SHARP EDGES
THAT CAN CAUSE SEVERE INJURIES.
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8
Introduction Models 358 & 359
Electrical Connections
In the United States, this equipment is
intended to be installed in accordance with the
National Electrical Code (NEC), ANSI/NFPA
70-1987. The purpose of the NEC code is the
practical safeguarding of persons and property from
hazards arising from the use of electricity. This code
contains provisions considered necessary for safety.
In all other areas of the world, equipment should be
installed in accordance with the existing local codes.
Please contact your local authorities.
Each machine requires one power supply. Check
the data label on the machine for fuse, circuit
ampacity and other electrical specifications. Refer to
the wiring diagram provided inside the control box
for proper power connections.
It is recommended that the machine be plugged into
an electrical surge protector for added protection
against power surges which could damage an
electrical/electronics component. An electrical surge
event may cause the unit to shut down. Such an
event would require service by a qualified service
technician if the machine was not adequately
protected. A good surge protector, as would
normally be used on a home computer, should be
adequate. They are available at most computer retail
outlets or electrical supply stores.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
CAUTION: THIS EQUIPMENT MUST BE
PROPERLY GROUNDED! FAILURE TO DO SO
CAN RESULT IN SEVERE PERSONAL INJURY
FROM ELECTRICAL SHOCK!
Note: This unit is provided with an equipotential
grounding lug that is to be properly attached to
either the rear of the frame or the under side of the
base pan near the entry hole for incoming power, by
the authorized installer. The installation location is
marked by the equipotential bonding symbol (5021
of IEC 60417-1) on both the removable panel and
the equipment's frame, as well as on the diagram.
SDO NOT operate the machine with larger
fuses than specified on the data label.
SStationary appliances which are not
equipped with a power cord and a plug or
another device to disconnect the appliance
from the power source must have an all-pole
disconnecting device with a contact gap of
at least 3 mm installed in the external
installation.
SAppliances that are permanently connected
to fixed wiring and for which leakage
currents may exceed 10 mA, particularly
when disconnected, not used for long
periods, or during initial installation, shall
have protective devices such as a GFI to
protect against the leakage of current, and
be installed by authorized personnel to the
local codes.
SSupply cords used with this unit shall be
oil-resistant, sheathed flexible cable, not
lighter than ordinary polychloroprene or
other equivalent synthetic
elastomer-sheathed cord (Code designation
60245 IEC 57) installed with the proper cord
anchorage to relieve conductors from strain,
including twisting, at the terminals and
protect the insulation of the conductors from
abrasion.
Failure to follow these instructions may result in
electrocution or damage to the machine.
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9
Models 358 & 359 Introduction
Refrigerant
______________________________
In consideration of our environment, Taylor proudly
uses only earth friendly HFC refrigerants. The HFC
refrigerant used in this unit is R404A. This
refrigerant is generally considered non-toxic and
non-flammable, with an Ozone Depleting Potential
(ODP) of zero (0).
However, any gas under pressure is potentially
hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with
liquid. Filling the cylinder to approximately 80% will
allow for normal expansion.
Refrigerant liquid sprayed onto the skin may
cause serious damage to tissue. Keep eyes and skin
protected. If refrigerant burns should occur, flush
immediately with cold water. If burns are severe,
apply ice packs and contact a physician
immediately.
Taylor reminds technicians to be cautious of
government laws regarding refrigerant recovery,
recycling, and reclaiming systems. If you have any
questions regarding these laws, please contact the
factory Service Department.
WARNING: R404A refrigerant used in
conjunction with polyolester oils is extremely
moisture absorbent. When opening a refrigeration
system, the maximum time the system is open must
not exceed 15 minutes. Cap all open tubing to
prevent humid air or water from being absorbed by
the oil.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine are
warranted for the term indicated on the warranty
card accompanying this machine. However, due to
the Montreal Protocol and the U.S. Clean Air Act
Amendments of 1990, many new refrigerants are
being tested and developed; thus seeking their way
into the service industry. Some of these new
refrigerants are being advertised as drop-in
replacements for numerous applications. It should
be noted that in the event of ordinary service to this
machine's refrigeration system, only the refrigerant
specified on the affixed data label should be used.
The unauthorized use of alternate refrigerants will
void your compressor warranty. It will be the owners'
responsibility to make this fact known to any
technicians they employ.
It should be noted that Taylor does not warrant the
refrigerant used in its equipment. For example, if the
refrigerant is lost during the course of ordinary
service to this machine, Taylor has no obligation to
either supply or provide its replacement, either at
billable or unbillable terms. Taylor does have the
obligation to recommend a suitable replacement if
the original refrigerant is banned, obsoleted, or no
longer available during the five year warranty of the
compressor.
Taylor will continue to monitor the industry and test
new alternate refrigerants as they are being
developed. Should a new alternate prove, through
our testing, that it would be accepted as a drop-in
replacement, then the above disclaimer would
become null and void. To find out the current status
of an alternate refrigerant as it relates to your
compressor, call the local Taylor Distributor or the
Taylor Factory. Be prepared to provide the
model/serial number of the unit in question.
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10
Introduction Models 358 & 359
Environmental Notices
______________________________
In consideration of our environment, Taylor proudly
uses only earth friendly HFC refrigerants. The HFC
refrigerant used in this unit is R404A. This
refrigerant is generally considered non-toxic and
non-flammable, with an Ozone Depleting Potential
(ODP) of zero (0).
However, any gas under pressure is potentially
hazardous and must be handled with caution.
If the crossed out wheeled bin symbol is
affixed to this product, it signifies that this product is
compliant with the EU Directive as well as other
similar legislation in effect after August 13, 2005.
Therefore, it must be collected separately after its
use is completed, and cannot be disposed as
unsorted municipal waste.
The user is responsible for returning the product to
the appropriate collection facility, as specified by
your local code.
For additional information regarding applicable local
laws, please contact the municipal facility and/or
local distributor.
NOISE LEVEL: Airborne noise emission does not
exceed 78 dB(A) when measured at a distance of
1.0 meter from the surface of the machine and at a
height of 1.6 meters from the floor.
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12
Controls & Systems Models 358 & 359
Thermistor Control
Function
The thermistor control maintains product
temperature in the freezing cylinder by monitoring
the resistance of the thermistor probe.
Thermistor Probe (038061--20)
The resistance value of the thermistor probe
corresponds with the product temperature in the
freezing cylinder. As the product becomes colder,
the probe resistance increases. As the product
becomes warmer, the probe resistance decreases.
Approximate probe resistance readings:
S10,000 OHMS at room temperature
(77°F/25°C)
S46,012 OHMS at product temperature
(20°F/-6.6°C)
Operation
The thermistor probe is positioned in the bulb-well
located at the front of the freezing cylinder. The
thermistor control becomes operational when
powered by the 24 VAC transformer.
When the desired product is achieved (control
set-point), the thermistor control relay relaxes and
discontinues sending L1 power to the compressor
relay coil.
When the product in the freezing cylinder warms up
.5°F (.3°C) above the control set-point, the
thermistor control relay closes, sending L1 power to
the compressor relay coil. The refrigeration system
will run until the control set-point is achieved.
Anticipator
The anticipator signals the thermistor control to
activate the refrigeration system whenever product
is drawn. As the draw valve is raised and the freezer
draw switch closes, continuity is created between
the thermistor control anticipator terminals. The
thermistor control relay will close within .5 seconds
to start the refrigeration system. The control set
point will shift 8°F (4.4°C) approximately 5 seconds
after the draw switch is released. The set point shift
will change 3.5°F (2°C) and remain in that state for
20 seconds. The set point will then return to its
original setting.
Setting Temperature
1. Position the thermistor fine adjustment at
mid-range. This will limit the fine adjustment
temperature range to ±2_F(±1_C).
2. Turn the coarse adjustment clockwise to the
coldest setting.
3. With the freezer correctly primed, place the
power switch in the “AUTO” position.
4. After the appropriate freezing time, test the
product temperature. When a sample portion
temperature is approximately 1_above the
desired temperature setting, slowly turn the
coarse adjustment counterclockwise (warmer)
until the refrigeration system cycles off.
5. Allow the refrigeration system to cycle through
at least two “off” cycles. After the unit cycles
off, draw a sample of product and check the
temperature. Readjust the coarse adjustment
as required, but make only small adjustments.
Note: The anticipator automatically activates the
refrigeration system within 5 seconds after the draw
valve is opened. If several small samples are drawn,
the temperature may drift lower. To accurately set
the control, let the product temperature stabilize by
allowing the thermistor control to cycle the freezer
on and off by the control set-point, not the
anticipator.
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13
Models 358 & 359 Controls & Systems
Service Tips
If a problem arises with the thermistor control
assembly, identify and replace only the faulty
component. For example, if the probe is defective,
replace only the probe.
SA varistor must be connected to the
thermistor control 24 VAC terminals in order
to protect the control from voltage spikes
(varistor part number X31547).
SFill the bulb-well with antifreeze before
installing the thermistor probe.
SBe sure the probe is installed completely
into the bottom of the bulb-well.
Note: Lower the probe to the point where the wires
extend from the probe and a resistance is felt. This
indicates the probe is installed completely in the
bottom of the bulb-well.
If the thermistor relay which starts the compressor
will not close, check the following items:
ELECTRICAL SHOCK AREA! USE CAUTION!
1. Make sure power is being supplied to the
freezer and that all operating switches are in
the correct position.
2. Using a voltmeter, check the voltage supply to
the thermistor control. The control requires 24
volts to operate.
3. Using an ohmmeter, check probe resistance.
(Refer to the thermistor curve chart on page 14
for proper readings.)
If the thermistor relay which deactivates the
compressor will not open, check the following items:
ELECTRICAL SHOCK AREA! USE CAUTION!
1. Make sure the thermistor relay opens when the
freezer control switch is in the “OFF” position.
2. Make sure the thermistor probe is connected to
the correct probe terminals.
3. Using an ohmmeter, check the thermistor probe
for proper resistance. (Refer to the thermistor
curve chart on page 14 for proper readings.)
4. Disconnect one wire to an anticipator terminal.
If the thermistor relay opens after
approximately 25 seconds, the problem is in the
anticipator wiring circuit.
When problems such as erratic product quality
occur, it is of utmost importance to determine if the
thermistor components are defective before
replacing them.
For a diagram of the thermistor control, see
page 18 (Troubleshooting Thermistor
Components).
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14
Controls & Systems Models 358 & 359
Thermistor Curve
F C KOHM F C KOHM F C KOHM
-10 -23.3 118.201 22 -5.5 43.530 54 12.2 17.915
-9 -22.7 114.394 23 -5.0 42.340 55 12.7 17.451
-8 -22.2 110.709 24 -4.4 41.136 56 13.3 16.998
-7 -21.6 107.143 25 -3.8 39.967 57 13.8 16.557
-6 -21.1 103.692 26 -3.3 38.830 58 14.4 16.128
-5 -20.5 100.352 27 -2.7 37.727 59 15.0 15.710
-4 -20.0 97.120 28 -2.2 36.654 60 15.5 15.315
-3 -19.4 94.085 29 -1.6 35.612 61 16.1 14.929
-2 -18.8 91.144 30 -1.1 34.599 62 16.6 14.554
-1 -18.3 88.296 31 -0.5 33.616 63 17.2 14.187
0-17.7 85.536 32 032.660 64 17.7 13.830
1-17.2 82.863 33 0.5 31.760 65 18.3 13.482
2-16.6 80.273 34 1.1 30.885 66 18.8 13.143
3-16.1 77.765 35 1.6 30.035 67 19.4 12.812
4-15.5 75.334 36 2.2 29.207 68 20.0 12.490
5-15.0 72.980 37 2.7 28.403 69 20.5 12.185
6-14.4 70.627 38 3.3 27.620 70 21.1 11.888
7-13.8 68.350 39 3.8 26.859 71 21.6 11.598
8-13.3 66.147 40 4.4 26.120 72 22.2 11.315
9-12.7 64.014 41 5.0 25.400 73 22.7 11.039
10 -12.2 61.951 42 5.5 24.721 74 23.3 10.769
11 -11.6 59.953 43 6.1 24.059 75 23.8 10.507
12 -11.1 58.021 44 6.6 23.416 76 24.4 10.250
13 -10.5 56.150 45 7.2 22.789 77 25.0 10.000
14 -10.0 54.340 46 7.7 22.180 78 25.5 9.763
15 -9.4 52.854 47 8.3 21.586 79 26.1 9.532
16 -8.8 51.409 48 8.8 21.009 80 26.6 9.306
17 -8.3 50.003 49 9.4 20.447 81 27.2 9.085
18 -7.7 48.636 50 10.0 19.900 82 27.7 8.870
19 -7.2 47.306 51 10.5 19.384 83 28.3 8.659
20 -6.6 46.012 52 11.1 18.881 84 28.8 8.454
21 -6.1 44.754 53 11.6 18.392 85 29.4 8.254
When checking a thermistor probe, first determine the temperature at the probe and find it on this chart, along with the correct
ohmmeter reading. If your ohmmeter reading varies from the correct reading, determine whether the difference is acceptable. If
a probe is faulty, the difference will be great.
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16
Controls & Systems Models 358 & 359
Maintaining Quality
Operation Tips
To achieve the highest quality product, the following
are key operation procedures:
1. The machine should be primed with 2 gallons
(7.6 liters) of fresh mix. Rerun should be added
to the machine only before a rush period. One
part rerun mix should be mixed with two parts
fresh mix. Always skim the foam off the top of
the rerun. In addition, make certain that all
rerun is completely liquid before use; frozen
particles in the mix may plug the feed
assembly. To minimize beating time, start the
machine as close to opening time as possible.
2. Freeze down will take approximately 7 minutes.
Afterwards, the product should be 20_F
(-6.7_C) ±1_.
3. It is possible to “outdraw” this unit. If the unit is
outdrawn, it should be given a chance to
recover, or inferior product will be served.
Outdrawing the unit can starve the cylinder of
mix and can cause mechanical damage.
Always make certain there is mix in the hopper.
4. If the unit is air cooled, the condenser must be
kept clean. A clogged condenser will result in
excessively long run times. The condenser
should be inspected regularly and brushed
clean when dirty.
5. Sharp and proper size scraper blades are of
critical importance. If the blades are nicked or
worn, they must be replaced, or poor scraping
and inefficient freezer operation will result.
6. O-rings and plastic scraper blades should be
replaced every three months. If at any time the
scraper blades are worn to less than 15/16”,
they should be replaced.
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