Taylor C602 User manual

Replace syrup pump tubes Annually SS 1 A1
©McDonald’s Corporation · Planned Maintenance Manual · Revised April, 2010 Page 1 of 4
Taylor Company Milkshake and Soft-serve Machine Model C602 Annually SS 1 A1
Why To break the bacteria cycle and to ensure proper flow of syrup to the draw valve
Time required 5 minutes to prepare 20 minutes to complete
Time of day At open For 24-hour restaurants: during breakfast menu
Hazard icons
Tools and supplies
Bucket, SolidSense™ All
Purpose Super
Concentrate (APSC) Bucket, KAY-5®
Sanitizing Solution Bucket, plastic Bucket, clean and sanitized towels Bucket, soiled towels Plastic wrap Pump tube
Taylor Lube HP
Procedure
1 Remove syrup feed tube and
syrup jug.
Open the cabinet door. Re-
move the syrup feed tube
from a syrup jug. Wipe the
outside of the feed tube with a
clean, sanitized towel.
Remove the syrup jugs from
the cabinet.
Sanitizing Solution
2 Cover jug with plastic wrap.
3 Place syrup feed tube in
SolidSense APSC solution.
Place the syrup feed tube in a
bucket of APSC solution.
APSC Solution
4 Place empty bucket under
milkshake draw valve.
Place a clean plastic bucket
under the milkshake draw
valve.
5 Remove syrup line from
milkshake freezer door.
Disconnect the corresponding
syrup line from the milkshake
freezer door by raising the
syrup valve retainer. Pull the
valve straight out.

Replace syrup pump tubes (continued)
©McDonald’s Corporation · Planned Maintenance Manual · Revised April, 2010 Page 2 of 4
Taylor Company Milkshake and Soft-serve Machine Model C602 Annually SS 1 A1
6 Place syrup line and valve in
bucket.
Hang the syrup line and valve
into the empty bucket.
7 Start flow of SolidSense APSC
solution though syrup line.
Press the calibration key
on the control panel to display
the menu options. Touch the
auto key to move the ar-
row to “syrup prime.” Touch
the calibration key again
to display the syrup prime
screen. Press the flavor select
key for the corresponding
flavor to start the flow of
APSC through the line.
8 Flush syrup line with
SolidSense APSC.
Allow the APSC solution to
continue to flow into the
empty bucket until all the
syrup is flushed from the line.
When the liquid from the
syrup line runs clear, the line
is completely flushed.
9 Pump all liquid from syrup
line.
Remove the syrup feed tube
from the bucket of APSC
solution and continue to run
the pump until APSC solution
no longer runs from the syrup
line.
Touch the flavor select key
to stop the flow of APSC
through the syrup line.
10 Place feed tube in KAY-5
Sanitizing solution.
Place the syrup feed tube in a
bucket of sanitizing solution.
Sanitizing Solution
11 Place empty bucket under
milkshake draw valve.
Place a clean plastic bucket
under the milkshake draw
valve.
12 Flush syrup line with KAY-5
Sanitizing solution.
Repeat steps 8 through 10
using the sanitizing solution.
13 Turn off and unplug machine.
Move the power switch to the
off position. Unplug the ma-
chine.
Do not begin working with
the syrup pump until the ma-
chine is turned off and
unplugged.
14 Remove pump cover tray.
Remove the pump cover tray
in the cabinet by lifting it up
and out. Set it aside.
15 Open pump.
Open the pump for the corre-
sponding line by pushing up
on the hinged cover. The
pump tube assembly is now
exposed.
16 Remove the pump tube.
Using both hands, grasp the
pump tube assembly on both
ends and pull it up and out of
the pump body.

Replace syrup pump tubes (continued)
©McDonald’s Corporation · Planned Maintenance Manual · Revised April, 2010 Page 3 of 4
Taylor Company Milkshake and Soft-serve Machine Model C602 Annually SS 1 A1
17 Remove clips.
Remove the two clips at-
tached to the pump tube
collars.
18 Remove fittings.
Remove the two fittings that
connect the feed tube and
syrup line to the pump tube.
19 Lubricate o-rings.
Locate the o-rings on the
fittings. Lubricate each o-ring
with Taylor Lube HP.
20 Insert fittings into new pump
tube.
Insert the fittings on the feed
tube and syrup line into a new
pump tube by pushing them
firmly into place.
21 Attach clips to collars.
Attach one clip to each collar
on the new pump tube.
22 Position the pump rollers.
Using both hands, rotate the
pump rollers so they are in the
10 o’clock and 2 o’clock
positions.
23 Push the pump tube assembly
into the pump body.
Make sure the syrup line is
pushed through the rear of the
cabinet.
24 Close pump.
Push down on the hinged
cover to close the pump body.
To avoid damage to the pump
tube, make sure it is seated
properly in the pump body
before closing the hinged
cover.
25 Flush remaining syrup lines
and replace remaining pump
tubes.
Repeat steps 1 through 25 for
each remaining syrup flavor.
26 Replace the pump cover tray.
Replace the pump cover tray
by sliding the tray in over the
pumps.
27 Replace the syrup jugs and
syrup feed tubes.
Remove the plastic wrap from
each syrup jug. Return the
syrup jugs to the cabinet.
Match the feed tubes to the
correct jug and place the feed
tubes into the jug.
28 Plug in machine and turn on.
Plug in the machine and turn
the power switch to the on
position.
29 Prime each syrup line.

Replace syrup pump tubes (continued)
©McDonald’s Corporation · Planned Maintenance Manual · Revised April, 2010 Page 4 of 4
Taylor Company Milkshake and Soft-serve Machine Model C602 Annually SS 1 A1
30 Calibrate syrup system.
Calibrate the syrup system,
checking every flavor.