Taylor QS Series User manual

Models QS12 & QS24
Service Manuals
TOC

46 6HULHV 7DEOH RI &RQWHQWV
6HFWLRQ,QWURGXFWLRQ
6DIHW\
0RGHO466HULHV6SHFLILFDWLRQV
6HFWLRQ&RQWUROVDQG6\VWHPV
&RQWURO2SHUDWLRQV
466HULHV&RQWURO
0DLQWHQDQFH0HQX)ORZFKDUW
/HYHOLQ 3URFHGXUHV
5HOHDVH0DWHULDO,QVWDOODWLRQ
0HFKDQLFDO(OHFWULFDO&KHFNRXW
6HFWLRQ7URXEOHVKRRWLQJ
*HQHUDO7URXEOHVKRRWLQ *XLGH
7URXEOHVKRRWLQ )ORZ&KDUWV
3URGXFW4XDOLW\7URXEOHVKRRWLQ 
Service Manuals
TOC

7DEOH RI &RQWHQWV 46 6HULHV
7DEOH RI &RQWHQWV  3DJH 
6HFWLRQ3DUWV
:DUUDQW\([SODQDWLRQ
466HUYLFH3DUWV([SORGHG9LHZ
462SHUDWRU3DUWV([SORGHG9LHZ
466HUYLFH3DUWV([SORGHG9LHZ
462SHUDWRU3DUWV([SORGHG9LHZ
466HULHV&DUWV
%R[$5HPRWH.H\3DG;
)URQWRI/RZHU*ULOO$VVHPEO\
%R[$5HOD\;
3LYRW$3ODWHQ&RPSOHWH;
8SSHU3ODWHQ$VVHPEO\;
+HDWHU(OHPHQWV/RZHU*ULOO
3DUWV/LVW
:LULQ 'LDUDPV
&$ 7,21 ,QIRUPDWLRQ LQ WKLV PDQXDO LV LQWHQGHG WR EH XVHG E\ 7D\ORU $XWKRUL]HG
6HUYLFH 7HFKQLFLDQV RQO\
1RWH &RQWLQXLQJ UHVHDUFK UHVXOWV LQ VWHDG\ LPSURYHPHQWV WKHUHIRUH LQIRUPDWLRQ
LQ WKLV PDQXDO LV VXEMHFW WR FKDQJH ZLWKRXW QRWLFH
.6HSWHPEHU  7D\ORU
$OO UL KWV UHVHUYHG
6
Service Manuals
TOC


46 6HULHV ,QWURGXFWLRQ
:6DIHW\
:0RGHO 46 6HULHV 6SHFLILFDWLRQV
Service Manuals
TOC


,QWURGXFWLRQ 46 6HULHV
6DIHW\
:H DW 7D\ORU &RPSDQ\ DUH FRPPLWWHG WR
PDQXIDFWXULQJ VDIH RSHUDWLQJ DQG VHUYLFHDEOH
HTXLSPHQW 7KH PDQ\ EXLOWLQ VDIHW\ IHDWXUHV WKDW DUH
SDUW RI DOO 7D\ORU HTXLSPHQW DUH DLPHG DW SURWHFWLQJ
RSHUDWRUV DQG WUDLQHG VHUYLFH WHFKQLFLDQV DOLNH
7KLV PDQXDO LV LQWHQGHG H[FOXVLYHO\ IRU 7D\ORU
&RPSDQ\ DXWKRUL]HG VHUYLFH SHUVRQQHO
12,6( /(9(/ $LUERUQH QRLVH HPLVVLRQ GRHV QRW
H[FHHG  G%$ ZKHQ PHDVXUHG DW D GLVWDQFH RI 
PHWHU IURP WKH VXUIDFH RI WKH PDFKLQH DQG DW D KHLJKW
RI  PHWHUV IURP WKH IORRU
7R DYRLG SHUVRQDO FRQWDFW ZLWK KRW JULOO
VXUIDFHV RU JUHDVH DOZD\V XVH H[WUHPH
FDXWLRQ ZKHQ VHUYLFLQJ LQVWDOOLQJ
RSHUDWLQJ DQG FOHDQLQJ WKH JULOO
:DUQLQJ ODEHOV KDYH EHHQ DWWDFKHG RU
DGKHUHG WR WKH JULOO WR IXUWKHU VWUHVV
VDIHW\ SUHFDXWLRQV 3OHDVH IROORZ WKH
LQVWUXFWLRQV LQGLFDWHG RQ VXFK ODEHOV
&$87,21
$OZD\V IROORZ JHQHUDO VDIHW\ SUHFDXWLRQV
ZKHQ VHUYLFLQJ RU RSHUDWLQJ WKH 0RGHO 46 6HULHV JULOOV
'2 127 RSHUDWH WKH JULOO EHIRUH UHDGLQJ WKH
2SHUDWRU·V 0DQXDO )DLOXUH WR IROORZ WKLV LQVWUXFWLRQ
PD\ UHVXOW LQ HTXLSPHQW GDPDJH SRRU JULOO
SHUIRUPDQFH KHDOWK KD]DUGV RU SHUVRQDO LQMXU\
'2 127 RSHUDWH WKH JULOO XQOHVV LW LV SURSHUO\
JURXQGHG )DLOXUH WR IROORZ WKLV LQVWUXFWLRQ PD\ UHVXOW
LQ HOHFWURFXWLRQ
'2 127 DOORZ XQWUDLQHG SHUVRQQHO WR
RSHUDWH WKLV JULOO )DLOXUH WR IROORZ WKLV LQVWUXFWLRQ PD\
UHVXOW LQ VHYHUH SHUVRQDO LQMXU\ WR ILQJHUV RU KDQGV IURP
KD]DUGRXV PRYLQJ SDUWV
'2 127 DWWHPSW DQ\ UHSDLUV XQOHVV WKH SRZHU
VXSSO\ WR WKH JULOO KDV EHHQ GLVFRQQHFWHG )DLOXUH WR
IROORZ WKLV LQVWUXFWLRQ PD\ UHVXOW LQ HOHFWURFXWLRQ
'2 127 RSHUDWH WKH JULOO ZLWK ODUJHU IXVHV
WKDQ VSHFLILHG RQ WKH GDWD ODEHO )DLOXUH WR IROORZ WKLV
LQVWUXFWLRQ PD\ UHVXOW LQ HOHFWURFXWLRQ RU GDPDJH WR WKH
PDFKLQH
'2 127 RSHUDWH WKH JULOO XQOHVV DOO VHUYLFH
SDQHOV DQG DFFHVV GRRUV DUH UHVWUDLQHG ZLWK VFUHZV
)DLOXUH WR IROORZ WKLV LQVWUXFWLRQ PD\ UHVXOW LQ VHYHUH
SHUVRQDO LQMXU\ IURP KD]DUGRXV PRYLQJ SDUWV
'2 127 REVWUXFW DLU LQWDNH DQG GLVFKDUJH
RSHQLQJV µ  FP PLQLPXP DLU VSDFH RQ WKH
ERWWRP DQG µ   FP DW WKH UHDU RI WKH XQLW
'2 127 VWRUH IODPPDEOH YDSRUV IODPPDEOH
OLTXLGV RU FRPEXVWLEOH PDWHULDO LQ WKH YLFLQLW\ RI WKH
JULOO )DLOXUH WR IROORZ WKLV LQVWUXFWLRQ PD\ FDXVH D ILUH
'2 127 XVH FRUG LI LW LV IUD\HG )DLOXUH WR
IROORZ WKLV LQVWUXFWLRQ PD\ UHVXOW LQ VHYHUH SHUVRQDO
LQMXU\ IURP HOHFWULFDO VKRFN
'2 127 XVH D VWURQJ MHW RI ZDWHU WR FOHDQ RU
ULQVH WKH JULOO )DLOXUH WR IROORZ WKLV LQVWUXFWLRQ PD\
UHVXOW LQ VHULRXV HOHFWULFDO VKRFN ,Q DGGLWLRQ ZDWHU
PD\ FROOHFW LQVLGH WKH JULOO DQG GHVWUR\ HOHFWULFDO
FRPSRQHQWV DQG FDXVH LQMXU\ IURP KRW VWHDP
'2 127 SUHSDUH RU UHPRYH SURGXFW ZLWKRXW
SURSHU HTXLSPHQW 7KH JULOO WHPSHUDWXUH LV KRW DQG
FRXOG EXUQ WKH RSHUDWRU LI QRW KDQGOHG SURSHUO\
'2 127 VOLGH WKH JULOO ZLWK WKH OHJV DWWDFKHG
)DLOXUH WR IROORZ WKLV LQVWUXFWLRQ PD\ GDPDJH WKH JULOO
RU FDXVH SHUVRQDO LQMXU\
86( (;75(0( &$87,21 ZKHQ FOHDQLQJ WKH
JULOO 7KH JULOO LV KRW
Service Manuals
TOC


46 6HULHV ,QWURGXFWLRQ
0RGHO 46 6HULHV 6SHFLILFDWLRQV
(OHFWULFDO
46 (OHFWULFDO &RUG &RQQHFWHG
 7RWDO $ P S V 6XSSOLHG :LWK .:
:LWK 3ODWHQ    DPS FRUG
1(0$ /3

46 (OHFWULFDO 3HUPDQHQWO\ &RQQHFWHG
 7RWD O $ PSV 5HTXLUHV .:
)ODW   DPS FRUG
,(&  

:LWK RQH SODWHQ   DPS FRUG
,(&  

:LWK WZR SODWHQV   DPS FRUG
,(&  

$YDLODEOH LQ HOHFWULF RQO\ 2WKHU HOHFWULFDO
FKDUDFWHULVWLFV DUH DYDLODEOH )RU H[DFW HOHFWULFDO
LQIRUPDWLRQ DOZD\V UHIHU WR WKH GDWD SODWH RI WKH XQLW
'LVFRQQHFW 6ZLWFK
,I WKH XQLW KDV QR SOXJ D VHSDUDWH GLVFRQQHFW VZLWFK
PXVW EH LQVWDOOHG RU DQRWKHU DOWHUQDWH PHDQV WR
GLVFRQQHFW SRZHU PXVW EH LPSOHPHQWHG
'LPHQVLRQV
46 :LGWK µ  FP
46 :LGWK µ  FP
'HSWK µ  FP
+HLJKW µ  FP WR WKH WRS RI WKH
EDFN VSODVK VKLHOG
µ  FP ZLWK WKH RSWLRQDO
XSSHU SODWHQ ORZHUHG
$SSUR[LPDWH :HLJKWV
46 2QH 3ODWHQ
1HW  OEV  NJV
&UDWHG  OEV  NJV
 FX IW  FX P
46 )ODW
1HW  OEV  NJV
&UDWHG   OEV  NJV
46 2QH 3ODWHQ
1HW  OEV  NJV
&UDWHG   OEV   NJV
46 7ZR 3ODWHQV
1HW  OEV  NJV
&UDWHG  OEV  NJV
 FX IW  FX P
$LU &OHDUDQFH
7KHVH JULOOV UHTXLUH D PLQLPXP RI µ  FP
RQ WKH ERWWRP RI WKH XQLW DQG µ   FP IURP WKH UHDU
RI WKH XQLW WR DOORZ IRU DGHTXDWH DLU FLUFXODWLRQ )DLOXUH
WR FRPSO\ ZLWK WKHVH GLPHQVLRQV ZLOO KLQGHU JULOO
SHUIRUPDQFH DQG FDXVH GDPDJH WR LWV FRPSRQHQWV
0XOWLSOH 46 6HULHV JULOOV PD\ EH VWRUHG VLGH E\ VLGH
7KH 46 6HULHV JULOOV PXVW EH NHSW DW OHDVW µ
  FP IURP FRPEXVWLEOH PDWHULDOV )DLOXUH WR
FRPSO\ ZLOO UHVXOW LQ D ILUH KD]DUG
7KHVH XQLWV DUH GHVLJQHG DQG FRQVWUXFWHG WR PHHW
VWULQJHQW VDIHW\ DQG VDQLWDWLRQ UHTXLUHPHQWV IRU 16)
DQG RWKHU IRRG VHUYLFH UHJXODWRU\ DJHQFLHV
6SHFLILFDWLRQV DUH VXEMHFW WR FKDQJH ZLWKRXW QRWLFH
Service Manuals
TOC


,QWURGXFWLRQ 46 6HULHV
0RGHO 46 6SHFLILFDWLRQV
0RGHO 46 6SHFLILFDWLRQV
Service Manuals
TOC


46 6HULHV &RQWUROV DQG 6\VWHPV
:&RQWURO 2SHUDWLRQV
:46 6HULHV &RQWURO
:0DLQWHQDQFH 0HQX )ORZFKDUW
:/HYHOLQJ 3URFHGXUHV
:5HOHDVH 0DWHULDO ,QVWDOODWLRQ
:0HFKDQLFDO(OHFWULFDO &KHFNRXW
Service Manuals
TOC


&RQWUROV DQG 6\VWHPV 46 6HULHV
&RQWURO 2SHUDWLRQV
5RFNHU 3RZHU 6ZLWFK
7KH URFNHU SRZHU VZLWFK ZKHQ SODFHG LQ WKH 21
SRVLWLRQ DOORZV FRQWURO SDQHO RSHUDWLRQ 7KH SRZHU
VZLWFKHV DUH ORFDWHG RQ WKH IURQW SDQHO QH[W WR WKH
NH\SDG GLVSOD\
,QGLFDWRU /LJKW
7KH OLJKWV RQ WKH NH\SDG GLVSOD\ LQGLFDWH ZKHQ WKH
KHDWHUV DUH RSHUDWLQJ SHU SODWHQ DQG SODWH 6HH
+HDWLQJ =RQHV
+HDWLQJ RQHV
(DFK KDOI RI WKH ORZHU  µ FRRN VXUIDFH LV UHIHUUHG WR
DV D ]RQH (DFK XSSHU FRRN VXUIDFH LV UHIHUUHG WR DV
D SODWHQ :LWKLQ HDFK ]RQH DQG SODWHQ DUH WKUHH
LQGHSHQGHQW HOHFWULFDO KHDWLQJ HOHPHQWV 7KH
HOHPHQWV RSHUDWH LQGHSHQGHQWO\ WR DVVXUH DQ HYHQ
WHPSHUDWXUH WKURXJKRXW WKH FRRNLQJ VXUIDFHV
7HPSHUDWXUH &RQWUROV
(DFK  µ JULOO VXUIDFH LV HTXLSSHG ZLWK LQGLYLGXDO
WHPSHUDWXUH FRQWUROV 7KH ORZHU FRRNLQJ VXUIDFH
WHPSHUDWXUHV FDQ EH VHW PDQXDOO\ IURP EE)
E E& 7KH XSSHU SODWHQ FRRNLQJ VXUIDFH
WHPSHUDWXUHV FDQ EH VHW PDQXDOO\ IURP E E)
E E& 7KH OHIW DQG ULJKW VLGHV ]RQHV RI WKH
JULOO RSHUDWH LQGHSHQGHQWO\
&RQWURO %RDUG
7KHVH XQLWV DUH HTXLSSHG ZLWK RQH PLFURSURFHVVRU
FRQWURO SHU  µ RI FRRN VXUIDFH ZKLFK LV SURJUDPPDEOH
E\ WKH RSHUDWRU 7KH 46 KDV RQH  µ FRRN VXUIDFH
DQG RQH FRQWURO ERDUG 7KH 46  KDV WZR  µ FRRN
VXUIDFHV DQG WZR FRQWURO ERDUGV
.H\SDG DQG 'LVSOD\
/RFDWHG RQ WKH IURQW SDQHO EHQHDWK HDFK FRRNLQJ ]RQH
LV DQ DOSKDQXPHULF /(' GLVSOD\ DQG D JURXS RI NH\V
7KHVH DUH XVHG IRU RSHUDWLQJ SURJUDPPLQJ DQG
VHUYLFLQJ WKH JULOO DQG LWV PLFURSURFHVVRU FRQWURO
1RWH 7KH 46 KDV RQH FRRNLQJ ]RQH DQG WKH 46 
KDV WZR FRRNLQJ ]RQHV
)LJXUH 
,7(0 '(6&5,37,21
3RZHU 6ZLWFK
.H\V
/&' 'LVSOD\
,QGLFDWRU /LJKWV
7KH NH\V DUH LOOXVWUDWHG ZLWK LFRQV GHVFULSWLYH RI WKHLU
IXQFWLRQV DQG UHIHUUHG WR LQ WKHVH LQVWUXFWLRQV DV
IROORZV
0(18
7,0(
7(03 7HPSHUDWXUH
83 $552:
'2:1 $552:
7KH GLVSOD\ LV D YLVXDO PHVVDJH FHQWHU IRU WKH XVHU
RSHUDWRU PDLQWHQDQFH SHUVRQQHO RU PDQDJHU DQG
WKH VHUYLFH WHFKQLFLDQ
Service Manuals
TOC


46 6HULHV &RQWUROV DQG 6\VWHPV
2SHUDWLQJ 6FUHHQ DQG &RQWUROV
7KH 9(56,21 6&5((1 LV YLHZHG ZKHQ D JULOO LV
SRZHUHG IRU QRUPDO RSHUDWLRQ ,W LQGLFDWHV WKH YHUVLRQ
RI VRIWZDUH WKH PLFURSURFHVVRU LV XVLQJ
9(5 
1RWH ,I WKH JULOO LV QRW HTXLSSHG ZLWK WKH XSSHU SODWHQ
RSWLRQ WKH ZRUGV ´12 3/71µ ZLOO DSSHDU RQ WKH GLVSOD\
IRU WZR VHFRQGV EHIRUH WKH YHUVLRQ VFUHHQ DSSHDUV
7KH 0(025< ,1,7,$/,=$7,21 6&5((1 DSSHDUV LI
WKH JULOO KDV QHYHU EHHQ XVHG RU LQ WKH UDUH HYHQW WKDW
VHWXS SDUDPHWHU PHPRU\ KDV EHHQ ORVW
0(0 ,1,7
:KHQ WKLV VFUHHQ DSSHDUV RQ WKH GLVSOD\ WKH
SDUDPHWHUV SUHYLRXVO\ SURJUDPPHG E\ WKH RSHUDWRU
ZLOO UHYHUW EDFN WR WKH IDFWRU\ GHIDXOW YDOXHV 3UHVVLQJ
DQ\ NH\SDG ZLOO DGYDQFH WKH GLVSOD\ WR WKH 9(56,21
VFUHHQ
)DFWRU\ 'HIDXOWV
8SSHU E)70
/RZHU  E)70
,I VHWXS SDUDPHWHU PHPRU\ LV ORVW SURJUDPPHG
QDPHV ZLOO UHYHUW EDFN WR WKH ´,7(0µ PHVVDJH
$IWHU WKH 9(56,21 6&5((1 LV GLVSOD\HG DQG D
NH\SDG LV SUHVVHG WKH JULOO ZLOO HQWHU WKH &22. PRGH
RI RSHUDWLRQ
&RRN 7HPSHUDWXUHV
(DFK LWHP KDV WZR SURJUDPPDEOH FRRN WHPSHUDWXUHV
7KH ILUVW WHPSHUDWXUH LV IRU WKH XSSHU SODWHQ 68 
7KH VHFRQG WHPSHUDWXUH LV IRU WKH ORZHU VXUIDFH
SHUWDLQLQJ WR WKDW VLGH RQ WKH 46  6/  
1RWH )DFWRU\ GHIDXOW VHWWLQJV DUH E)IRUWKH
XSSHU SODWHQ DQG  E) IRU WKH ORZHU SODWHQ 7KH
XSSHU KHDWHU FDQ EH VHW IURP E)WR E) 7KH
ORZHU KHDWHU FDQ EH VHW IURP E) WR E)
7R DGMXVW WKH KHDWHUV IRU D SDUWLFXODU LWHP VFUROO WR WKDW
LWHP 3UHVV DQG KROG WKH 7(03 NH\SDG IRU ILYH
VHFRQGV 5HOHDVH WKH NH\SDG DQG WKH PHVVDJH ´68
µ ZLOO DSSHDU
68 
3UHVV WKH 83 RU '2:1 DUURZV WR DGMXVW WKH
WHPSHUDWXUH IRU WKH XSSHU VXUIDFH 2QFH WKH GHVLUHG
WHPSHUDWXUH LV GLVSOD\HG SUHVV WKH 0(18 NH\SDG
DQG WKH PHVVDJH ´6/  µ ZLOO DSSHDU RQ WKH VFUHHQ
6/ 
3UHVV WKH 83 RU '2:1 DUURZV WR DGMXVW WKH
WHPSHUDWXUH IRU WKH ORZHU VXUIDFH
2QFH WKH GHVLUHG WHPSHUDWXUH LV GLVSOD\HG SUHVV WKH
0(18 NH\SDG DQG WKH VFUHHQ ZLOO UHWXUQ WR WKH QRUPDO
FRRN PHQX VFUHHQ
Service Manuals
TOC


&RQWUROV DQG 6\VWHPV 46 6HULHV
&RRN 7LPHUV
(DFK LWHP VHOHFWLRQ KDV WZR SURJUDPPDEOH FRRN
WLPHUV 7KH ILUVW WLPHU LV WKH FRRN F\FOH WLPHU 7KLV WLPHU
PHDVXUHV WKH DPRXQW RI WLPH WKH SURGXFW VKRXOG EH
FRRNHG
7KH VHFRQG WLPHU LV DQ DOHUW WLPHU 7KLV WLPHU FDQ EH
VHW WR DOHUW WKH RSHUDWRU WR DGG VHDVRQLQJV WR WXUQ WKH
SURGXFW RU WR VWDUW ZDUPLQJ EXQV IRU WKH FRRNHG
SURGXFW
)RU H[DPSOH ,WHP  KDV EHHQ SURJUDPPHG WR FRRN IRU
 VHFRQGV 7KH RSHUDWRU ZLVKHV WR DGG VDOW LQ WKH
PLGGOH RI WKH FRRN F\FOH 7LPHU VKRXOG WKHQ EH
SURJUDPPHG IRU  VHFRQGV :KHQ WKH FRRN F\FOH
VWDUWV D WRQH ZLOO VRXQG IRU WZR VHFRQGV WR DOHUW WKH
RSHUDWRU WKDW WKH FRRN F\FOH KDV EHJXQ 2QFH WKH FRRN
F\FOH EHJLQV D WRQH ZLOO VRXQG  VHFRQGV DIWHU WKH
ILUVW WLPHU VWDUWV 7KLV WRQH DOHUWV WKH RSHUDWRU WR UDLVH
WKH SODWHQ VHDVRQ WKH SURGXFW DQG ORZHU WKH SODWHQ WR
FRPSOHWH WKH F\FOH 3UHVV WKH WLPHU NH\SDG WR VWRS WKH
WRQH 7KH ILUVW WLPHU ZLOO FRQWLQXH WR PHDVXUH WKH IXOO 
VHFRQG FRRN F\FOH $ WRQH ZLOO VRXQG  VHFRQGV EHIRUH
WKH WLPH HODSVHV DQG ZLOO FRQWLQXH WR VRXQG XQWLO WKH
WLPHU NH\SDG KDV EHHQ SUHVVHG
1RWH 7KH IDFWRU\ GHIDXOW VHWWLQJV DUH  VHFRQGV IRU
WKH ILUVW FRRN F\FOH WLPHU DQG  VHFRQGV IRU WKH
VHFRQG DOHUW WLPHU 7KH WLPHUV FDQ EH VHW IURP  WR
 VHFRQGV 7KH VHFRQG WLPHU FDQQRW EH
SURJUDPPHG IRU D ORQJHU WLPH VHWWLQJ WKDQ WKH ILUVW
WLPHU
7R DGMXVW WKH WLPHUV IRU D SDUWLFXODU LWHP VFUROO WR WKDW
LWHP 3UHVV DQG KROG WKH 7,0( NH\SDG IRU ILYH
VHFRQGV 5HOHDVH WKH NH\SDG DQG WKH PHVVDJH ´70µ
ZLOO DSSHDU QH[W WR WKH FXUUHQW WLPH VHWWLQJ
70 
6WHS 
3UHVV WKH 83 RU '2:1 DUURZV WR DGMXVW WKH WLPH
VHWWLQJ IRU WKH WRWDO FRRN F\FOH
6WHS 
2QFH WKH GHVLUHG FRRN WLPH KDV EHHQ VHW SUHVV WKH
0(18 NH\SDG DQG WKH PHVVDJH ´70 µ ZLOO DSSHDU
QH[W WR WKH FXUUHQW WLPH VHWWLQJ
70 
6WHS 
3UHVV WKH 83 RU '2:1 DUURZV WR DGMXVW WKH WLPH
VHWWLQJ IRU WKH DOHUW WLPHU WLPHU 
6WHS 
2QFH WKH GHVLUHG DOHUW WLPHU KDV EHHQ VHW SUHVV WKH
0(18 NH\SDG DQG WKH VFUHHQ ZLOO UHWXUQ WR WKH QRUPDO
FRRN PHQX VFUHHQ ,I WLPHU LV QRW QHHGHG VHW LW DW ´µ
)DXOW 6FUHHQ
,I WKH JULOO H[SHULHQFHV D V\VWHP IDLOXUH D IDXOW
PHVVDJH ZLOO DSSHDU RQ WKH GLVSOD\ DQG D WRQH ZLOO
VRXQG
)/7 +780
$Q H[DPSOH RI WKH )$8/7 6&5((1 LV LOOXVWUDWHG LQ WKH
SUHYLRXV ILJXUH 7KH VFUHHQ DSSHDUV ZKHQ WKH
FRQWUROOHU KDV GHWHFWHG D IDXOW LQ WKH V\VWHP 7KH FRGH
OHWWHUV ´)/7µ LV DQ DEEUHYLDWLRQ IRU ´IDXOWµ 7KH QH[W VHW
RI FRGH OHWWHUV LQGLFDWH WKH W\SH RI IDXOW DQG WKH ]RQH
DIIHFWHG )ROORZLQJ LV D OLVW RI SRVVLEOH FRGHV WKDW PD\
DSSHDU RQ WKH VFUHHQ
+78) +LJK 7HPSHUDWXUH 8SSHU )URQW ]RQH
H[FHHGHG
+780 +LJK 7HPSHUDWXUH 8SSHU 0LG ]RQH H[FHHGHG
+785 +LJK 7HPSHUDWXUH 8SSHU 5HDU ]RQH H[FHHGHG
+7/) +LJK 7HPSHUDWXUH /RZHU )URQW ]RQH
H[FHHGHG
+7/0 +LJK 7HPSHUDWXUH /RZHU 0LG ]RQH H[FHHGHG
+7/5 +LJK 7HPSHUDWXUH /RZHU 5HDU ]RQH H[FHHGHG
7&8) 8SSHU )URQW WKHUPRFRXSOH IDXOW
7&80 8SSHU 0LG WKHUPRFRXSOH IDXOW
7&85 8SSHU 5HDU WKHUPRFRXSOH IDXOW
7&/) /RZHU )URQW WKHUPRFRXSOH IDXOW
7&/0 /RZHU 0LG WKHUPRFRXSOH IDXOW
7&/5 /RZHU 5HDU WKHUPRFRXSOH IDXOW
7KH XVHU PXVW SUHVV WKH 0(18 DQG 7(03 NH\SDGV
WR DFNQRZOHGJH WKH IDXOW 7KH IDXOW GHVFULSWLRQ DQG
LWHP QDPH ZLOO DSSHDU DOWHUQDWHO\ RQ WKH GLVSOD\ 7KH
]RQH WKDW KDV WKH IDXOW ZLOO VKXW GRZQ ZKLOH WKH UHVW RI
WKH JULOO ZLOO EH RSHUDWLRQDO
Service Manuals
TOC


46 6HULHV &RQWUROV DQG 6\VWHPV
0DLQWHQDQFH 0HQX
7KH 0DLQWHQDQFH 0HQX SURYLGHV ILYH VFUHHQV WR DOORZ
PDQDJHUV DQG VHUYLFH WHFKQLFLDQV WR PRQLWRU JULOO
SHUIRUPDQFH
7R HQWHU WKH 0DLQWHQDQFH 0HQX ZKLOH DQ\ LWHP LV
GLVSOD\HG SUHVV DQG KROG WKH 0(18 NH\SDG IRU
DSSUR[LPDWHO\  VHFRQGV DQG UHOHDVH 7KH IROORZLQJ
VFUHHQ ZLOO DSSHDU RQ WKH GLVSOD\
&2'( 
3UHVV WKH 7,0( NH\SDG XQWLO WKH ILUVW GLJLW LV ´µ
([DPSOH &2'( 
3UHVV WKH 7(03 NH\SDG XQWLO WKH QH[W GLJLW LV ´µ
([DPSOH &2'( 
3UHVV WKH 83 $UURZ XQWLO WKH QH[W GLJLW LV ´µ
([DPSOH &2'( 
3UHVV WKH '2:1 $UURZ XQWLO WKH ODVW GLJLW LV ´µ
([DPSOH &2'( 
3UHVV WKH 0(18 NH\SDG WR DFFHSW WKH DFFHVV FRGH
7KH IROORZLQJ VFUHHQ ZLOO DSSHDU RQ WKH GLVSOD\
1RWH ,I DQ LQFRUUHFW FRGH LV HQWHUHG WKH GLVSOD\ ZLOO
UHWXUQ WR WKH &22.,1* VFUHHQV
&$/,%5$7
6WHS 
3UHVV WKH 0(18 NH\SDG WR HQWHU WKH FDOLEUDWH PRGH
DQG WKH IROORZLQJ PHVVDJH ZLOO DSSHDU RQ WKH VFUHHQ
8);; ; )
1RWH &DOLEUDWLRQ LV DOORZHG RQO\ ZKHQ WKH ,WHP 
WHPSHUDWXUHV DUH ZLWKLQ E) E& RI WKH VHW SRLQW
7KHUH DUH WKUHH ORZHU KHDWLQJ HOHPHQWV LQ HDFK FRRN
]RQH DQG WKUHH KHDWLQJ HOHPHQWV LQ WKH XSSHU SODWHQ
LI DSSOLFDEOH 7KH FDOLEUDWLQJ VFUHHQV DOORZ
FDOLEUDWLRQ RI HDFK LQGHSHQGHQW KHDWLQJ HOHPHQW
&DOLEUDWLQJ YHULILHV SURSHU WHPSHUDWXUHV RI KHDWLQJ
HOHPHQWV
1RWH $ FDOLEUDWHG S\URPHWHU PXVW EH XVHG IRU
FDOLEUDWLRQ
6WHS 
3ODFH WKH S\URPHWHU GLVF RQ WKH XSSHU IURQW KHDWLQJ
HOHPHQW RI WKH JULOO 8VLQJ WKH DUURZ NH\SDGV HQWHU WKH
WHPSHUDWXUH VKRZQ RQ WKH S\URPHWHU IRU WKH XSSHU
IURQW KHDWLQJ HOHPHQW
1RWH 7KH LQGLFDWLQJ OLJKWV VKRXOG EH OLW ZKHQ
FDOLEUDWLRQ DGMXVWPHQWV DUH PDGH
)LJXUH
6WHS 
3UHVV WKH 0(18 NH\SDG WR GLVSOD\ WKH FDOLEUDWLRQ
VFUHHQ IRU WKH XSSHU PLGGOH KHDWLQJ HOHPHQW 3ODFH WKH
S\URPHWHU RQ WKH XSSHU PLGGOH KHDWLQJ HOHPHQW 8VLQJ
WKH DUURZ NH\SDG HQWHU WKH WHPSHUDWXUH UHIOHFWHG RQ
WKH S\URPHWHU IRU WKH XSSHU PLGGOH KHDWLQJ HOHPHQW
1RWH &DOLEUDWLRQ LV DOORZHG RQO\ ZKHQ WKH ,WHP 
WHPSHUDWXUHV DUH ZLWKLQ E) E& RI WKH VHW SRLQW
6WHS 
5HSHDW WKLV SURFHGXUH IRU WKH UHPDLQLQJ XSSHU UHDU
DQG ORZHU HOHPHQWV :KHQ WKH ODVW ]RQH KDV EHHQ
FDOLEUDWHG SUHVV WKH 0(18 NH\SDG WR UHWXUQ WR WKH
&$/,%5$7 VFUHHQ
6WHS 
3UHVV WKH 83 DUURZ WR GLVSOD\ WKH 6&$/( PHVVDJH
1RWH 7KH &$/,%5$7 VFUHHQ LV WKH EDVH
PDLQWHQDQFH VFUHHQ $OO RWKHU PDLQWHQDQFH
IXQFWLRQV DUH DFFHVVLEOH WKURXJK WKH &$/,%5$7
VFUHHQ
Service Manuals
TOC


&RQWUROV DQG 6\VWHPV 46 6HULHV
6WHS 
3UHVV WKH 0(18 NH\SDG WR GLVSOD\ ´6&$/( )µ
6WHS 
3UHVV WKH 83 DUURZ NH\SDG WR FKRRVH WKH )DKUHQKHLW
RU WKH &HOVLXV WHPSHUDWXUH VFDOH
6&$/( ) RU &
6WHS 
,I )DKUHQKHLW LV WKH GHVLUHG WHPSHUDWXUH VFDOH SUHVV
WKH 0(18 NH\SDG ,I &HOVLXV LV GHVLUHG SUHVV WKH 83
DUURZ
6WHS 
3UHVV WKH 0(18 NH\SDG WR UHWXUQ WR WKH 6&$/(
PHVVDJH
6WHS 
,I GHVLUHG WKH QDPHV RI VSHFLILF SURGXFWV FDQ EH
SURJUDPPHG WR DSSHDU RQ WKH GLVSOD\ LQVWHDG RI ,7(0
QXPEHUV :KLOH DW WKH 6&$/( PHVVDJH GLVSOD\ SUHVV
WKH 83 DUURZ WR GLVSOD\ WKH ´1$0(6µ PHVVDJH
1$0(6
6WHS 
:KLOH DW WKH 1$0(6 PHVVDJH GLVSOD\ SUHVV WKH
0(18 NH\SDG DQG WKH PHVVDJH ´1$0(µ ZLOO DSSHDU
RQ WKH GLVSOD\ 7KLV PHVVDJH LQGLFDWHV WKDW WKH
RSHUDWRU FDQ SURJUDP D VSHFLILF SURGXFW QDPH WR
DSSHDU IRU WKH ILUVW LWHP RQ WKH PHQX
1$0(
6WHS 
3UHVV WKH 0(18 NH\SDG DJDLQ DQG WKH PHVVDJH
´,70µ ZLOO DSSHDU RQ WKH GLVSOD\ 7KH OHWWHU ´,µ ZLOO EH
IODVKLQJ DERYH WKH FXUVRU
,70
6WHS 
8VLQJ WKH 83 DQG '2:1 DUURZ NH\SDGV HQWHU WKH
GHVLUHG OHWWHU $  = RU QXPEHU      B  2QFH WKH
FKDUDFWHU OHWWHU LV HQWHUHG SUHVV WKH 0(18 NH\SDG WR
PRYH WKH FXUVRU WR WKH QH[W SRVLWLRQ 8S WR IRXU
FKDUDFWHUV PD\ EH HQWHUHG
320
325.
6WHS 
$IWHU WKH ODVW FKDUDFWHU KDV EHHQ HQWHUHG SUHVV WKH
0(18 NH\SDG WR UHWXUQ WR WKH PHVVDJH ´1$0(µ
6WHS 
8VH WKH 83 DUURZ NH\SDG WR GLVSOD\ ´1$0( µ
5HSHDW VWHSV  XQWLO DOO LWHP QDPHV KDYH EHHQ
HQWHUHG DQG WKH FRQWURO ZLOO UHWXUQ WR WKH PHVVDJH
´1$0(µ
6WHS 
$IWHU HQWHULQJ WKH GHVLUHG FKDUDFWHUV LQ WKH 1$0(6
VFUHHQV WKH FRQWURO ZLOO UHWXUQ WR ´1$0(µ
3UHVV WKH '2:1 DUURZ WR GLVSOD\ ´1$0(6µ
6WHS 
3UHVV WKH 83 DUURZ WR GLVSOD\ ´/$1*8$*(µ DQG
SUHVV WKH 0(18 NH\SDG WR GLVSOD\ ´(1*/,6+µ
3UHVV WKH 0(18 NH\SDG WR UHWXUQ WR WKH´/$1*8$*(µ
GLVSOD\
Service Manuals
TOC


46 6HULHV &RQWUROV DQG 6\VWHPV
6WHS 
3UHVV WKH 83 DUURZ WR GLVSOD\ ´021,725µ
3UHVV WKH 0(18 NH\SDG WR GLVSOD\ ´8) ;;; )µ WR
PRQLWRU WKH XSSHU IURQW WHPSHUDWXUH
6WHS 
&RQWLQXH WR SUHVV WKH 83 DUURZ WR PRQLWRU WKH
UHPDLQLQJ ILYH ]RQHV
6WHS 
3UHVV WKH 83 DUURZ WR GLVSOD\ ´&$1&(/µ DQG SUHVV
WKH 0(18 NH\SDG WR GLVSOD\ ´021,725µ
3UHVVLQJ WKH 0(18 DQG 7(03 NH\SDGV DW WKH VDPH
WLPH ZLOO UHWXUQ WKH GLVSOD\ WR WKH LWHP QXPEHU RU WKH
SURJUDPPHG QDPH ODVW GLVSOD\HG RQ WKH VFUHHQ
Service Manuals
TOC


&RQWUROV DQG 6\VWHPV 46 6HULHV
46 6HULHV &RQWURO
Service Manuals
TOC


46 6HULHV &RQWUROV DQG 6\VWHPV
0DLQWHQDQFH 0HQX )ORZFKDUW
Service Manuals
TOC


&RQWUROV DQG 6\VWHPV 46 6HULHV
/HYHOLQJ 3URFHGXUHV
)LJXUH 
6WHS 
7KH OHYHOLQJ DGMXVWPHQW QHHGV WR EH SHUIRUPHG ZKLOH
WKH JULOO LV DW RSHUDWLQJ WHPSHUDWXUH 5HPRYH WKH
UHOHDVH VKHHW
6WHS 
7R DOORZ DGMXVWPHQW RI WKH JDS SLQV ORRVHQ WKH WZR VHW
VFUHZV ORFDWHG RQ WKH VLGH RI WKH IURQW DQG UHDU JDS
VOLGH
)LJXUH 
6WHS 
5DLVH RU ORZHU ERWK JDS SLQV RQ WKH IURQW JDS VOLGH XQWLO
WKH\ DUH IOXVK ZLWK WKH WRS HGJH RI WKH JDS VOLGH
5HSHDW WKLV VWHS IRU WKH UHDU JDS VOLGH 6OLGH WKH JDS
VOLGHWRWKHULJKW
)LJXUH 
Service Manuals
TOC


46 6HULHV &RQWUROV DQG 6\VWHPV
6WHS 
)RU HDFK FRRN VXUIDFH UHTXLULQJ DGMXVWPHQW SODFH 
JDS EORFNV RQ WKH FRRN VXUIDFH DSSUR[LPDWHO\ µ
 FP LQ IURP HDFK FRUQHU
)LJXUH 
6WHS 
/RZHU WKH FRRN VXUIDFH DVVHPEO\ /RRVHQ DQG VORZO\
PRYH WKH 7KDQGOH WR WKH OHIW XQWLO WKH JDS SLQV LQ WKH
JDS VOLGHV WRXFK WKH FRRN VXUIDFH DQG WLJKWHQ WKH
7KDQGOH
)LJXUH 
6WHS 
:HDULQJ SURSHU SURWHFWLRQ FDUHIXOO\ DWWHPSW WR UDLVH
WKH JDS VOLGH WR HYDOXDWH ZKLFK JDS SLQ LV LQ QHHG RI
DGMXVWPHQW
)LJXUH 
:LWK WKH JDS VOLGH UDLVHG VORZO\ WXUQ WKH JDS SLQ
QHHGLQJ DGMXVWPHQW XQWLO LW PDNHV FRQWDFW ZLWK WKH
FRRN VXUIDFH 5HSHDW WKHVH VWHSV IRU ERWK JDS
VOLGHV
)LJXUH 
6WHS 
5DLVH WKH XSSHU FRRN VXUIDFH DQG UHPRYH WKH IRXU JDS
EORFNV
Service Manuals
TOC


&RQWUROV DQG 6\VWHPV 46 6HULHV
6WHS 
/RZHU WKH XSSHU FRRN VXUIDFH LQWR WKH &22. SRVLWLRQ
)LJXUH 
6WHS 
:HDULQJ SURSHU SURWHFWLRQ DWWHPSW WR URFN
WKH FRRN VXUIDFH DVVHPEO\ $SSO\ SUHVVXUH RQ WKH
ORFDWLQJ SLQV DW RSSRVLWH FRUQHUV WR HDFK RWKHU DV
VKRZQLQ)LJXUH
1RWH )DLOXUH WR ZHDU SURSHU SURWHFWLRQ FRXOG UHVXOW LQ
LQMXU\
)LJXUH 
6WHS 
,I WKH XQLW URFNV VSOLW WKH DGMXVWPHQW IRU JDS SLQV
DFURVV WKH XQHYHQ FRUQHUV DV VKRZQ LQ )LJXUH  
)LJXUH 
6WHS 
$IWHU DGMXVWLQJ YHULI\ WKH XQLW IRU VWDELOLW\
6WHS 
,I DOO DGMXVWPHQWV RQ WKH FRRN VXUIDFH DUH FRUUHFW DQG
QR URFNLQJ RFFXUV WLJKWHQ WKH WZR VFUHZV ORFDWHG RQ
WKH VLGH RI WKH IURQW DQG UHDU JDS VOLGHV WR ORFN DOO
DGMXVWPHQWV IURP PRYLQJ
,W LV KLJKO\ UHFRPPHQGHG WKDW WKH JDS
VOLGHV DQG WKH JDS VOLGH UHWDLQHUV EH
UHPRYHG DW OHDVW ZHHNO\ IRU FOHDQLQJ WKHVH
SDUWV DQG WKH FRRN VXUIDFH VKURXG EHKLQG
WKHVH SDUWV
7KHVH SDUWV DUH HDVLO\ UHPRYHG E\
UHPRYLQJ WKH ORFDWLQJ SLQV DQG KROGLQJ
ERWK SDUWV EHFDXVH WKH\ DUH QRW DWWDFKHG
WRJHWKHU DQG SXOOLQJ WKHP IURP WKH FRRN
VXUIDFH
7DNH WKH JDS VOLGHV WR WKH VLQN IRU
FOHDQLQJ %H VXUH WR UHLQVWDOO WKH JDS
VOLGHV DV WKH\ ZHUH UHPRYHG LH ´)µ
IURQW
Service Manuals
TOC


46 6HULHV &RQWUROV DQG 6\VWHPV
5HOHDVH 0DWHULDO ,QVWDOODWLRQ
1RWH 5HOHDVH PDWHULDO LV XVHG RQ XQLWV ZLWK XSSHU
SODWHQV RQO\
6WHS 
/D\ WKH UHOHDVH PDWHULDO VKHHW RQ WKH ORZHU SODWH DQG
FDUHIXOO\ ORZHU WKH XSSHU SODWHQ
6WHS 
6WDUWLQJ ZLWK WKH VSULQJ VLGH VOLGH WKH VWUDLJKW HQG RI
WKH UHOHDVH PDWHULDO URG WKURXJK WKH IURQW VSULQJ
FRQWLQXH WKURXJK WKH KHPPHG HQG RI WKH UHOHDVH
VKHHW DQG WKURXJK WKH UHDU VSULQJ
6WHS 
,QVHUW WKH VHFRQG URG WKURXJK WKH RSSRVLWH KHPPHG
VLGH RI WKH UHOHDVH PDWHULDO VKHHW *UDVS ERWK HQGV RI
WKH URG SXOO WKH UHOHDVH PDWHULDO XS DQG DURXQG WKH
QRQVSULQJ VLGH RI WKH XSSHU FRRNLQJ VXUIDFH DQG
DWWDFK WKH URG HQGV WR WKH UHWDLQLQJ FOLSV 7XUQ WKH URGV
VR WKDW WKH KRRNHG HQG LV IDFLQJ GRZQZDUG
6WHS 
5DLVH WKH SODWHQ DQG DVVXUH WKDW WKH UHOHDVH PDWHULDO
VKHHW ILWV HYHQO\ DQG VQXJO\ RQ WKH XSSHU SODWHQ
5RWDWH WKH UHOHDVH PDWHULDO VKHHW RQ DQ HYHU\ RWKHU
GD\ EDVLV
Service Manuals
TOC