Taylor 490 Installation guide

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Model 490
Operator Training
Extra Firm Product
Smoothie Machine
©Taylor Company 2018

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Controls
Controls
On/Auto
Off
Wash
The center position is OFF.
The right position is AUTO,
which activates the beater
motor and the refrigeration
system. The left position is
WASH, which activates the
beater motor only.
Control Switch

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Controls
Controls
On/Auto
Off
Wash
The mix level indicators are
located on the front of the
machine. When the MIX LOW
indicator is flashing, the mix
hopper has a low supply of
mix and should be refilled as
soon as possible. When the
MIX OUT indicator is flashing,
there is no mix in the hopper.
The compressor stops running
until the mix is replenished.
This eliminates possible
damage to the beater, blades,
drive shaft and door.
Mix LevelIndicators

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Controls
Controls
The reset button is located on
the left side panel. The reset
button protects the beater
motor from an overload
condition. If an overload
occurs, the reset mechanism
will trip. To properly reset the
freezer, place the control
switch in the OFF position.
Press the reset button firmly.
Place the control switch in the
WASH position and observe
the freezer's performance. The
beater motor should operate
without tripping the overload.
Once satisfied, place the
control switch back in the
AUTO position.
Reset Button

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Operating
Procedures
Assembly
Assembly
Sanitizing
Draining
Cleaning
Priming
Disassembly
Brush Cleaning
Rinsing
Operating Procedures
Step 1
Lubricate the groove and the
shaft portion that comes in
contact with the bearing on
the beater drive shaft. Slide
the seal over the shaft and
groove until it snaps into
place. DO NOT lubricate the
hex end of the drive shaft.
Fill the inside portion of the
seal with 1/4” more lubricant
and evenly lubricate the flat
side of the seal that comes
in contact with the bearing.

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Operating
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Operating Procedures
Step 2
Insert the drive shaft through
the rear shell bearing in the
freezing cylinder and engage
the hex end firmly into the
gear box coupling.

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Operating
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Assembly
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Operating Procedures
Step 3
Check the scraper blades for
any nicks or signs of wear. If
any nicks are present, replace
the blades. If the blades are in
good condition, install the
scraper blade clips on the
scraper blades. Place the rear
scraper blade over the rear
holding pin on the beater
(knife edge to the outside).
Note: To prevent costly
damage, the hole on the
scraper blade mustfit securely
over the pin.

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Operating
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Assembly
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Disassembly
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Operating Procedures
Step 4
Holding the rear blade on the
beater, slide the assembly into
the freezing cylinder halfway,
tail end first. Install the front
scraper blade over the front
holding pin. Slide the beater
assembly completely into the
freezing cylinder.

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Operating
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Assembly
Assembly
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Operating Procedures
Step 5
Make sure the beater
assembly is in position over
the drive shaft. Turn the beater
slightly to be certain that the
beater is properly seated.
When in position, the beater
will not protrude beyond the
front of the freezing cylinder.

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Operating
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Assembly
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Operating Procedures
Step 6
Slide the two o-rings into the
grooves on the draw valve
and lubricate the bottom 1/2
of the valve.

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Operating
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Assembly
Assembly
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Disassembly
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Operating Procedures
Step 7
Lubricate the inside of the
freezer door spout, top
and bottom, and insert the
draw valve into the freezer
door from the top. It will
be necessary to rotate the
draw valve to the right
when installing the door
on the freezer.

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Operating Procedures
Step 8
Place the o-ring onto the
prime plug and lubricate.

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Operating Procedures
Step 9
Screw the prime plug into
position on the front of
the door.

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Operating Procedures
Step 10
Place the freezer door
gasket into the groove on
the back of the freezer
door. Slide the front
bearing over the baffle
rod so the flanged edge
is against the door. DO
NOT LUBRICATE THE
GASKET OR BEARING.

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Operating
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Assembly
Assembly
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Operating Procedures
Step 11
Insert the baffle rod
through the beater in the
freezing cylinder. With
the door seated on the
freezer studs, install the
handscrews. Tighten
equally in a criss-cross
pattern to insure the door
is snug.

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Operating Procedures
Step 12
Rotate the draw valve
bracket to the left and
center it into position by
raising the draw arm and
placing it into the slotted
groove of the draw valve
bracket.
Note: The draw valve
bracket must be positioned
with the notch to the left.

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Operating Procedures
Step 13
Lay the air tube in the
bottom of the mix hopper.

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Operating Procedures
Step 14
Slide the center drip pan
into the hole in the front
panel.

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Operating Procedures
Step 15
Install the front drip tray
and splash shield under
the door spout.

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Operating
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Sanitizing
Assembly
Sanitizing
Draining
Cleaning
Priming
Disassembly
Brush Cleaning
Rinsing
Operating Procedures
Step 1
Prepare an approved 100
PPM sanitizing solution
(examples: 2-1/2 gal. [9.5
liters] of Kay-5R or 2 gal.
[7.6 liters] of Stera SheenR).
USE WARM WATER AND
FOLLOW THE
MANUFACTURER'S
SPECIFICATIONS.
Step 2
Pour the sanitizing solution
into the hopper and allow
it to flow into the freezing
cylinder.