TE Connectivity 2155369 User manual

©2011 Tyco Electronics Japan G.K.,
a TE Connectivity Ltd. Company
All Rights Reserved
* Trademark
タイコエ󴲚󴱝󴱶󴲛ニ󴱝󴱧 󴱦ャパン合同会社󴯦TE Connectivity Ltd. 󴱞󴲙ープ
26 of 26
TE logo is a trademark.
Other products, logos, and company names might be trademarks of their respective owners.
LOC B
Customer Manual
取扱󲂾明書
409-78005
06 APR 2023 Rev B3
TE REC-Li60 BATTERY OPERATED COMPRESSION TOOL
TE REC-Li60 󳛿ッテリ󳜫油圧式工具
Part Number 2155369
部品番号 2155369
LANGUAGE 言語
ENGLISH FROM2of26to12of 26.
JAPANISE FROM13 of26 to26 of26.
󳚄󳚟書類󳚠当社󳚜より変更管理󳚆れ󳚗おり󳙙必要󳚜応󳚉変更󳚆れ󳚯󳚊󳙚
最新󳚟改訂󳚜関󳚈󳚗󳚠当社本支店󳚜お問い合わせ󳚆い󳙚
This TE controlled document is subject to change. For latest revision call local TE representative.

Customer Manual
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This Operator’s Guide and Service Manual contains details on using the equipment and important notes for its
use.
Please read and understand all of the instructions and safety information in this manual to operate the equipment
safely.
CONTENTS
Important Safety Precautions ……………………………………………………… 3 of 26
For Safe Operation …………………………………………………………………… 4 of 26
Precautions for the crimping tool …………………………………………………… 5 of 26
Precautions for the battery pack …………………………………………………… 5 of 26
Precautions for the battery charger ………………………………………………… 5 of 26
Parts and Standard Accessories …………………………………………………… 6 of 26
Options ………………………………………………………………………………… 7 of 26
Particular Use ………………………………………………………………………… 7 of 26
Specifications ………………………………………………………………………… 7 of 26
Guide to Compression Cycles for JIS(Japan Industrial Standard) Dies ………… 8 of 26
Combination table of dies and wire ………………………………………………… 8 of 26
Operating Instructions ………………………………………………………………… 9 of 26
Charging …………………………………………………………………………………9 of 26
Attaching and Detaching the Battery Pack …………………………………………10 of 26
Trigger and Release Button ………………………………………………………… 10 of 26
Crimping Operations ………………………………………………………………… 10 of 26
Maintenance and Inspection …………………………………………………………12 of 26

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Important Safety Precautions
1. Use the battery and the charger designed for the tool
Use the battery designed for the tool
Do not charge the battery with the charger other than recommended in this instruction manual
Ensure that batteries are charged using the correct charger recommended in this instruction
manual. Incorrect use may result in a risk of electric shock, overheating or leakage of corrosive
liquid from the battery.
2. Charge the battery correctly
Use within the rated voltage for this unit
Use under AC power supply from a wall outlet. It can not be used with the portable generator or
DC power supply. Incorrect use may cause overheating of the battery or a fire.
Charge batteries at an ambient temperature of 10°C to 40°C.
Charge the battery in a well ventilated area.
Do not cover the charger or battery with a cloth on charge.
It may cause explosion of the battery or a fire.
Unplug the charger from the outlet to prevent a risk of electric shock or fire when not in use.
3. Do not short circuit the contacts of the battery
Attach a terminal cover if store a spare battery pack.
Short circuit in a flammable bag may cause explosion of the battery or a fire
4. Do not throw the battery pack in a fire
It may cause explosion of the battery or leakage of hazardous chemical substances.
5. In any of the following cases, retract the ram completely and remove the battery
Not in use or need repair
Changing dies or other attachments
A potentially hazardous condition
Activation of the tool may cause personal injury if the battery is attached.
6. Never operate the tool while the head is pointing in the direction of bystanders
The head may break and fly out
7. The use of any accessory or attachment is recommended
The use of any accessory or attachment, other than recommended in this instruction manual, may
present a risk of personal injury.
8. Warning for electric shock
Tools are NOT insulated for use on or near energized conductors. Use of these tools near
energized conductors may lead to electrical shock, causing severe injury or death. Do NOT use
these tools near energized conductors without adequately insulating operator and surroundings
Do not touch the AC plug or the battery pack with moistened hands. It may cause an electric
shock.
9. Prevent the risk of unintentional starting
Do not carry the tool with a finger on the trigger. Activation of the tool may cause personal injury.
10. Use safety glasses
Use safety glasses and if the operation is dusty, a face or dust mask
11. Work environment
Do not expose the tool to rain. Do not use the tool in damp or wet locations.
It may cause an electric shock or fumes from the tool.
Work in a well lighted area. Dark work environment may cause personal injury.
Do not use tools charge the battery in the presence of flammable liquids or gases.
It may cause explosion of the batter or a fire.

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For Safe Operation
1. Keep work area clean
Cluttered areas and benches injuries
2. Bystanders
Make sure all bystanders are clear of the work area when handling, starting and operating tool
3. Store batteries or idle tools
When not in use, tools and batteries should be stored separately in a dry environment and out of
reach of children or keep under lock and key.
Ensure that battery terminals must not be shorted by other metal parts such as screws, nails, etc.
Store or carry tools and batteries between –10℃to 40℃．
4. Stay within the capacity of the tool
Do not exceed the capacity. And use the tool for manufacturer’s intended purpose only.
5. Use the right size tool
Do not use small tools or attachments to do heavier duty job. Do not use tool for purposes not
intended.
6. Dress properly
Do not wear loose clothing or jewelry, they can be caught in moving parts. Non-skid footwear and
rubber gloves are recommended when working outdoors. Wear safety cap to protect the head.
7. . Do not over-reach
Keep proper footing and balance at all times.
8. Stay alert
Stay alert with the work. Use common sense. Do not operate the tool when you are tired
9. Do not abuse the cord of the charger
Do not carry the charger by the cord. Do not yank the cord to disconnect from the outlet.
Keep the cord clear of heat, oil, and an accessible sharp point
10. Use the extension cord for outdoor use
Use cabtire type extension cord when charging outdoor
11. Maintain tools with care
Keep the tool clean for better and safer performance. Follow instructions for lubrication.
Inspect the charger cord periodically and if damaged have repaired by an authorized service
facility
Inspect the extension cord periodically and if damaged , replace with new one.
Always keep the grip of the tool clean and dry and free of oil and grease.
12. Check damaged parts
Do not operate the tool if it is damaged, improperly adjusted or not completely and correctly
assembled.
Check for alignment of moving parts, smooth running of moving parts, breakage of parts,
mounting and any other condition that may affect its operation. If damaged, it should be properly
repaired or replaced by an authorized service facility.
Have defective switches replaced by an authorized service facility. Do not use the tool if the
switch does turn it on and off.
13. Have your tool repaired by an authorized service center
This tool is constructed in accordance with the relevant safety requirements. Repairs should
only be carried out by a qualified person using original spare parts, otherwise this may result in
considerable danger to the user.

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Precautions for the crimping tool
This tool is designed to an average operating life of 10,000 times of crimping. Do not use the
tool after this operating life is over.
Select the appropriate male and female indent dies combination for the connector to be crimped
Incorrect combinations will result in inferior connection of the conductors.
Do not operate the tool without dies and a connector in place.
If operating this tool at a temperature of less than -5°C, allow the tool to stand at a room
temperature of between 10°-25°C for 1 hour before using the tool. This is to ensure the smooth
flow of the hydraulic oil and correct operation of the tool.
The valve cartridge is activated and a click is heard when crimping is completed.
The yellow band around the ram becomes visible when the ram is fully extended.
If the yellow band does not became visible, stop the operation and check the condition of the
tool.
Precautions for the battery pack
Do not short circuit the contacts
Do not expose the pack to water, oil or solvents.
Do not disassemble, modify or attempt to repair the battery pack
Do not dispose of the battery pack in a fire or as domestic garbage
Do not drop or otherwise abuse the battery pack.
Do not leave the battery pack in locations where it is exposed to a temperature greater than
40℃for an extended period.
Do not short circuit the battery by attaching foreign materials to the contacts.
Stop using the battery pack if rusting on the contacts appear.
To maintain long life of the Li-Ion battery, the protection feature to stop the output is installed.
When the trigger is pressed with low battery capacity, the motor stops. It is the function of the
protection feature and not an electrical breakdown. Charge the battery if it happens.

Precautions for the battery charger
The LED indicator lights in green and remains lit when the unit starts charging a battery pack. The
indicator changes to orange when charging is completed.
This unit is for charging battery packs BP-1420LN only. Do not use the charger for any other
devices.
Allow battery packs to cool down before charging. Allow at least 15 minutes between charges
when charging several packs in succession.
The charging time is approximately 30 minutes (80% capacity) and 40 minutes (100% capacity).
Never short circuit the output terminals.
Do not expose the charger to water, oil or solvents.
Do not disassemble or attempt to modify the charger.
Do not drop or otherwise abuse the charger.

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Ｐarts and Standard Accessories
●Battery Operated Crimping Tool
󳙧RE󲺐‐L󲺶60󳙨
●󲺏a󲻁󲻁e󲺿y pac󲺸 󳙧BP-1420LN󳙨
●JIS (Japan Industrial Standard)
Indent die (2 pieces) 󳞬Nest die 󳞥4 pieces󳞦
●󲺐󲺵a󲺿󲺴e󲺿 󳙧CH-21J󳙨
●󲺐a󲺿󲺿y󲺶󲺻󲺴 ca󲻀e
●Te󲺿󲺺󲺶󲺻a󲺹 cover
Attach a terminal cover when not
in use for short circuit protection.

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Options
●Shoulder strap
Particular Use
To indent crimp for non insulated terminals and sleeves 5.5-60mm2
Specifications
Tool: TE REC-Li60
Output force: 54KN
Applicable range: 5.5-60mm2( For Non insulated terminals and sleeves)
Motor: 14.4 V DC Motor
Dimensions (L x H x W): 286 x271 x 84 mm
Weight: 2.5 kg (with battery and dies)
Battery Pack (BP-1420LN )
Battery Type Lithium-Ion Battery
Output 14.4 V DC
Capacity 2.0 Ah
Charging Time Approx 30 min (80％capacity)
Approx 40 min (100％capacity)
Dimensions (L x H x W) 107 x 80 x 48 mm
Weight 0.36 kg
Battery Charger CH-21J
Input Voltage 100-240 V Single Phase
Input Frequency 50/60 Hz
Input Capacity 1.7A (100V) –0.9A (240V)
Dimensions 170 x 164 x 73 mm
Weight 0.76 kg

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Guide to Compression Cycles
For JIS(Japan Industrial Standard) DIES
This guide indicates the number of cutting cycles that the tools can be expected to perform when the battery is
fully
charged. These figures are approximate and may vary according to the charging conditions.
When the compression capacity is reduced to about 1/2 of a normal cycle, this indicates that the battery life is
exhausted and the battery pack should be replaced with a new one. .
Conductor size The number of crimps per charge
14mm2 440 times
22 mm2 330 times
38mm2 300 times
60mm2 270 times

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OPERATING INSTRUCTIONS
Charging
1󳞫Connect the AC Plug of the Charger CH-21J
to an AC outlet.
The Indicator Lamp blinks [STAND BY] in red
Note:
The rated voltage for this unit is 100V-240V.
Use of voltages over 260V will result in
damage to the charger.
2󳞫Insert the Battery firmly to the charger.
The Indicator Lamp lights [UNDER
CHARGING] in green.
Note:
Do not short-circuit the Charger by placing
foreign materials in the terminals on charger, as this
will damage the Charger.
3󳞫Charging takes approximately 30 minutes (80% capacity) and 40 minutes (100% capacity).
When charging is finished, the Indicator Lamp lights [COMPLETION] in orange.
Note:
If the Indicator Lamp displays [HIGH TEMPERATURE] , remove the Battery from the Charger and allow it to cool
down before trying to charge it again.
4󳞫When the battery becomes dead and no longer can be used, the indicator flashes in red quickly
[DEAD BATTERY].
5󳞫When the charger is out of order, the indicator does not light up even if AC power is supplied.
Note:
AC power supply must be a wall outlet. It can not be used with the portable generator.
LED lamp
Status
Red lamp off
Stand by
The charger is powered.
Green lamp lights
Under charging
Green lamp blinks
(0.3sec-on / 0.3sec-off)
80% completion
The battery has been charged
approx 80% of its capacity.
Orange lamp lights
Completion
The battery has been fully
charged.
Green lamp blinks
(every second)
Auxiliary charging
The battery is charged with a
low current.
Red lamp lights
High or low temperature
Waiting for becoming proper
to charge temperature of
battery pack.
Red lamp blinks
(0.3sec-on / 0.3sec-off)
Impossible to charge
Attaching and Detaching the Battery Pack

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1. To attach the battery pack, slide it into the tool until it stops.
2. To detach the Battery Pack, pulling out the battery pack
while pressing the latches.
3. After inserting the battery Pack, check it is securely in
place by pulling it gently. Do not press the Latches
when pulling the battery.
Trigger & Release Button
The Ram advances when the Switch Knob is pressed and stops
when the Switch Knob is released.
To retract the Ram, press the Release lever. The Ram continues to
retract while the Release lever is pressed.
CRIMPING OPERATIONS
1. Select an appropriate size of die for the connector
2. Pull out the Slide Pin and open the Yoke.
3. Insert Nest die into the Yoke and the Indent die to the Ram securely.
4. Close the Yoke and push the Slide pin in securely.

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5. The head is 180°rotatable. Rotate the head to the desired position for the job.
6. Place the connector and press the Trigger and advance the ram so
that the connector is held between the dies.
7. Insert the conductor into the connector.
Press the Trigger until the compression is completed.
A click will be heard when completed. The yellow band around the
Ram becomes visible when the Ram is fully extended.
8. Press the Release lever to retract the Ram. The Ram continues to
retract while the Release lever is pressed. The Ram stops when it
reaches the lower end.
9. Open the Yoke and remove the crimped conductor.

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MAINTENANCE AND INSPECTION
1. Daily maintenance is required to ensure that the tool is kept in good working condition.
2. Do not store the tool in a humid environment.
3. If tool is broken at more than 10,000 times normal operation, do not replace the broken parts and use the
tool again. This is the end of the tool life.
4. Clean the plastic parts with soapy cloth if they get dirty or dusty.
5. Attach a terminal cover if store a spare battery pack to prevent short circuit.
6. Change the hydraulic oil every 24 months. Regular maintenance by an authorized service facility is
recommended.

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󳚄󳚟取扱󲂾明書󳚠本機󳚟取り扱い󳙙注意事項󳚛󳚚󳚜つい󳚗
󲂾明󳚈󳚗あり󳚯󳚊󳚟󳚘󳚅使用前󳚜よくお󲂿󳚰󳚟うえ󳙙
正󳚈く󰎔全󳚜󳚅使用くだ󳚆い󳙚
［目次］
󰎔全上ご注意
・・・・・・
Ｐ󲷐󲷓～Ｐ󲷐󲷖
使用上ご注意
・・・・・・
Ｐ󲷐󲷗
各部名称および標準付属品
・・・・・・
Ｐ󲷐󲷘
用途
・・・・・・
Ｐ󲷑󲷏
仕様
・・・・・・
Ｐ󲷑󲷏
標準圧着可能回数
・・・・・・
Ｐ󲷑󲷐
ダイスと電線組合せ表
・・・・・・
Ｐ󲷑󲷐
別売品ご案内
・・・・・・
Ｐ󲷑󲷐
使用方法
・・・・・・
Ｐ󲷑󲷑～Ｐ󲷑󲷓
保󰎓・点検
・・・・・・
Ｐ󲷑󲷔
保証書について
・・・・・・
Ｐ󲷑󲷔
修理とき
・・・・・・
Ｐ󲷑󲷔

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󳜪󰎔全󳚟󳚅注意

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󳜪使用󳚟󳚅注意

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󳜪各部󳚟名称および標準付属品
󳜪󳛿ッテリ󳜫式油圧工具 TE REC-Li60
CH－21J

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󳜪用途
󳜪仕様
󳜪󳛿ッテリ󳜫油圧式工具 TE REC-Li60
公称出力
54kN
圧着範囲
5.5 ～60mm2(銅線用裸圧着端子およびスリ󳜫ブ)
電動機
14.4V DC モ󳜫󳛮󳜫
外形寸法
286mm (長󳚆) ×271mm (高󳚆) ×84mm (幅)
(BP󳞪1420LN 装着)
質量
2.5kg (󳛯イス󳙙BP󳞪1420LN 含󳚱)
󳜪󳛿ッテリ󳜫󳜀ック BP-1420LN
電池名称
リ󳛰ウムイオン電池
公称電圧
DC 14.4V
定格容量
2.0 Ah
充電時間
80%充電：約 30 分󳙙100%充電：約 40 分
質量
0.36kg
󳜪充電器 CH-21J
入力電圧
AC100󳞪240V 50/60 Hz
入力電流
1.7A (100V) 󳞪0.9A (240V)
充電電圧
14.4V 󳞪21.6V
外形寸法
170mm (長󳚆) ×164mm (幅) ×73mm (高󳚆)
質量
0.76kg (電源コ󳜫ド除く)
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