TE Connectivity PRO- CRIMPER III User manual

Instruction Sheet
PRO- CRIMPER* III Hand Crimping
Tool Assembly 58628- 1 with 408--4452
LOC B
1of 4
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
TOOLING ASSISTANCE CENTER 1 -- 800 --722 -- 1111
PRODUCT INFORMATION 1--800--522--6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
29 APR 11 Rev BDie Assembly 58628- 2
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended--use, production operations is available.
The PRO--CRIMPER III Hand Crimping Tool Assembly is a “Commercial”
grade tool and is designed primarily for field installation, repair, maintenance
work, or prototyping in industrial, commercial, or institutional applications.
Product crimped with this tool will meet the crimp height requirement for hand
tools in the appropriate 114 series specification, but may not comply with other
feature parameters of the specification. TE Connectivity offers a variety of tools
to satisfy your performance requirements. For additional information, contact
the Tooling Assistance Center at 1--800 --722 --1111.
Front of Tool
Die Assembly
Moving Jaw
Ratchet Adjustment
Wheel
Moving
Handle
Stationary
Handle
PRO--CRIMPER III Hand
Crimping Tool Frame
354940--1 (408--9930)
Pivot Pin
Back of Tool
(Wire Side)
Stationary Jaw
Wire
TE Die
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Product
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Insulation Diameter (Max) (mm [in.])
for Receptacle Series Size
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(AWG) 110 and 125 187 and 250
S
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L
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(mm [in.])
Standard Large Standard Large
26--22 2.54 [.100] — — —
58628--2 Ultra--Fast FASTON*
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22--18 3.05 [.120] 5.84 [.230] 3.43 [.135] 5.84 [.230] 7.14+0.41
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6
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16--14 —6.60 [.260] 4.06 [.160] 6.60 [.260]
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}Contact the Tooling Assistance Center or Product Information (at the numbers listed below) for specific receptacle part numbers.
Figure 1
1. INTRODUCTION
PRO--CRIMPER III Hand Crimping Tool Assembly
58628--1 consists of Die Assembly 58628--2 and
PRO--CRIMPER III Hand Crimping Tool Frame
354940--1. The tool is used to crimp the receptacles
onto the wire sizes listed in Figure 1.
Read these instructions thoroughly before crimping
any receptacles.
If these instructions are revised, reasons for revison
will be listed in Section 9, REVISION SUMMARY.
Dimensions on this sheet are in millimeters [with
inch equivalents provided in brackets]. Figures
are for identification only and are not drawn to
scale.
NOTE
i

408- 4452
Rev B2 of 4
Figure 2
Tool Frame
Die Retaining
Screws
Crimper Die
Anvil Die
Crimping Chamber
Wire Size Markings
Die Retaining Pin
(4 Places)
2. DESCRIPTION (Figures 1 and 2)
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
adjustable ratchet that ensures full crimping. The tool
frame holds a die assembly with three crimping
chambers.
The die assembly features an anvil die and a crimper
die. Die retaining pins and die retaining screws are
used to position and secure the dies in the tool frame.
3. INSTALLATION AND REMOVAL OF
DIE ASSEMBLY (Figure 2)
1. Open the tool handles and remove the two die
retaining screws from the tool jaws.
2. Place the anvil die so that the chamfered edge
faces outward when mounted in the moving jaw of
the tool frame. Place the crimper die so that the
chamfered edge faces outward when mounted in
the stationary jaw.
3. Insert the die retaining screws and die retaining
pins through each jaw and into each die. Tighten
the die retaining screws just enough to hold the
dies in place. Do not tighten the screws completely
at this time.
4. Carefully close the tool handles, making sure
that the anvil die and crimper die align properly.
Continue closing the tool handles until the ratchet
in the tool frame has engaged sufficiently to hold
the dies in place, then tighten both die retaining
screws.
5. To disassemble, open the tool handles, remove
the four die retaining pins and two die retaining
screws, and slide the dies out of the tool jaws.
4. CRIMPING PROCEDURE
Initially, the crimping chambers and tool ratchet
should be inspected as specified in Section 5,
CRIMP HEIGHT INSPECTION, and Section 6,
RATCHET ADJUSTMENT, to verify reliability
before using the tool.
Refer to Figure 1 and select wire of the specified size.
Strip the wire to the length indicated, taking care not
to nick or cut wire strands. Select an applicable
receptacle and identify the appropriate crimping
chamber according to the wire size markings on the
dies. Refer to Figure 3 and proceed as follows:
1. Squeeze tool handles together until the ratchet
releases and then allow the tool jaws to open fully.
2. Insert the receptacle (mating end first) into the
BACK of the tool in the appropriate crimping
chamber so that the flat side of the receptacle
faces the anvil die. Make sure that the wire barrel
is centered in the crimping chamber.
3. Hold the receptacle in position and squeeze the
tool handles together until ratchet engages
sufficiently to hold the receptacle in position. Do
NOT deform the wire barrel.
4. Insert the stripped wire into the wire barrel of the
receptacle.
5. Holding the wire in place, squeeze tool handles
together until ratchet releases. Allow tool handles
to open and remove crimped receptacle.
NOTE
i

408- 4452
3of 4Rev B
Figure 3
Back of Tool
Receptacle
Crimping
Chamber
Strip Length
Anvil Die
Crimper Die
Wire
6. Inspect the crimped receptacle to ensure that
the crimp is centered on the wire barrel and the
wire is fully inserted. Check the receptacle crimp
height as described in Section 5. If necessary,
adjust the crimp height as described in Section 6.
5. CRIMP HEIGHT INSPECTION
This inspection requires the use of a plug gage
conforming to the dimensions provided in Figure 4.
TE does not manufacture or market these gages. To
gage the crimping chambers, proceed as follows:
Refer to 408--7424 for information about the use
and ordering of plug gages and crimp--height
comparators.
1. Remove traces of oil or dirt from crimping
chambers and plug gages.
2. Close the tool handles until it is evident that the
dies have bottomed; hold the tool in this position.
Do NOT force the dies beyond initial contact.
3. Carefully insert GO element straight into the
corresponding crimping chamber; do not force it.
The GO element must pass completely through the
crimping chamber. See Figure 4.
4. In the same manner, try to insert the NO--GO
element into the same crimping chamber. The
NO--GO element may start entry, but must not
pass completely through the crimping chamber.
If the crimping chambers conform to the gage
inspection, they are considered dimensionally correct,
and should be lubricated with a THIN coat of any
good SAE 20 motor oil. If not, the tool must be
adjusted according to Section 6, CRIMP HEIGHT
ADJUSTMENT.
GO Dim.
Suggested Plug Gage Design
NO--GO Dim.
25.4 [1.00]
Min Typ
C
rim
p
in
g
Gage Element Dimensions (mm [in.])
C
r
i
m
p
i
n
g
Chamber GO NO--GO
26--22 1.4732--1.4808
[.0580--.0583]
1.5723--1.5748
[.0619--.0620]
22--18 1.6002--1.6078
[.0630--.0633]
1.6993--1.7018
[.0669--.0670]
16--14 1.8542--1.8618
[.0730--.0733]
1.9532--1.9558
[.0769--.0770]
Crimping
Chamber
GO
Element
NO--GO
Element
F
i
gu
r
e4
NOTE
i

408- 4452
Rev B4 of 4
6. RATCHET (Crimp Height) ADJUSTMENT (Figure 5)
1. Remove the lockscrew from the ratchet
adjustment wheel.
2. With a screwdriver, adjust the ratchet wheel
from the front of the tool.
3. Observe the ratchet adjustment wheel. If a
tighter crimp is required, rotate the adjustment
wheel counterclockwise to a higher--numbered
setting. If a looser crimp is required, rotate the
adjustment wheel clockwise to a lower--numbered
setting.
4. Re--assemble the lockscrew.
5. Make a sample crimp and measure the crimp
height. If the dimension is acceptable, the
adjustment setting is correct. If the dimension is
unacceptable, continue to adjust the ratchet, and
again measure a sample crimp.
Screwdriver
Ratchet
Adjustment
Wheel
Lockscrew
Figure 5
7. MAINTENANCE AND INSPECTION
7.1. Maintenance
Ensure that the tool and dies are clean by wiping
them with a clean, soft cloth. Remove any debris with
a clean, soft brush. Do not use objects that could
damage the tool. When not in use, keep handles
closed to prevent objects from becoming lodged in
the crimping dies, and store in a clean, dry area.
7.2. Visual Inspection
The crimping dies should be inspected on a regular
basis to ensure that they have not become worn or
damaged. Inspect the crimping sections for flattened,
chipped, worn, or broken areas. If damage or
abnormal wear is evident, the tool must be replaced.
See Section 8, REPLACEMENT.
8. REPLACEMENT
Customer--replaceable parts are shown in Figure 1.
Available separately, PRO--CRIMPER III Hand
Crimping Tool Repair Kit 679221--1 includes a
replacement nut and a variety of pins, rings, screws,
and springs.
If the dies are damaged or worn excessively, they
must be replaced.
Order the repair kit and replaceable parts through
your TE representative, or call 1--800--526--5142, or
send a facsimile of your purchase order to
717--986--7605, or write to:
CUSTOMER SERVICE (38--35)
TYCO ELECTRONICS
PO BOX 3608
HARRISBURG PA 17105--3608
9. REVISION SUMMARY
Revisions to this instruction sheet include:
SUpdated document to corporate requirements.