Tebco Carrier 2019 User manual

TEBCO Carrier Assembly Instructions
Whilst this is not the only way to assemble the Carrier Tricycle,
we find this method mitigates any problems during the assembly process.
We recommend assembly is carried out by a qualified bicycle mechanic.
If you encounter any problems or have any questions
DO OT HESITATE to call us on 1300 767 134.
Your Carrier Tricycle will have arrived in two boxes.
These contain the front and rear sections. Check you
have all the required parts from the photos above.
The front section should contain those items pictured
above.
The rear section will contain everything else.
Remove all the bubble wrap from your new tricycle.
First, place the motorised front wheel into the forks.
Ensure that the washer is placed on the outside of
the fork, and that the cable comes out the right side
of the wheel.
Take special care to ensure the anti-rotational
washer is correctly seated in the cut-out in the forks.
This is critically important as the torsional force of the
motor is borne by the forks.

This shows the correct anti-rotational and washer
arrangement. If you are unsure have a qualified
bicycle technician look at your tricycle. Fork Failure
from improper installation is NOT a warrantable
claim.
Connect the motor plug to the motor cable present in
the frame. Ensure that this plug is seated correctly
and pushed all the way home. There are alignment
arrows and the plug must be pushed into the socket
until it reaches the indicator line on the plug.
We like to attach the wheels to the rear section
before connecting the two halves of the tricycle. One
of the wheels has a keyway that matches the driven
side of the axle. Ensure this is lined up and the tread
direction of the tyre is correct. Make sure to leave the
spacers in place.
Then add the washer, spring washer and nut and
tighten. This can be repeated for the freewheeling
side. Ensure that both wheels still spin freely once
the nuts are tight.
ow we can attach the two halves of the tricycle.
There are 4 bolts provided. Ensure that you use
The front half of the tricycle sits on the outside of the
connection. Use a 17mm spanner to tighten these

some dry lubricant on these bolts before installation. bolts, ensuring that the square section fits into the
hole correctly.
As you can see, the head of the bolt faces inside at
the rear of the tricycle, and outside toward the front.
Remember before tightening to check that the rear
section is at 90 degrees to the front section. A little
adjustment may be necessary.
Install the handlebars with a 6mm Allen key.
Don’t forget the headstem shroud. Install the quick release to the seat stem.
ow we can install the cranks. Double check the
mudguard mount is sufficiently tight, and if not adjust
the bottom bracket axle tension. Make sure the PAS
sensor does not rotate on the axle and is pushed all
Install the bolt – this is 14mm, and tighten. You can
then place the plastic cap over the bolt.

the way home.
ow install the chain. Mount the chain guard.
Mount the front mudguard holder to the front
mudguard.
Add the long bolt at the top and tighten ensuring the
mudguard is straight in the forks.
Install the two shorter 10mm hex head bolts into their
locations on the forks and tighten.
Attach the front brake cable to the right brake lever
and tighten and adjust the front brake.

Run the rear brake cable in its sheath and install to
the left brake lever and tighten to the desired
tightness. Take this opportunity to check alignment
and tightness of the rotor.
Install the gear cable and tighten. Remember to
adjust the high and low maximum/minimum
positions.
Use a 15mm spanner to install the pedals. These
come in a left right pair – make sure to get these
around the right way. R/L is written on the end of bolt
thread.
Mount the rear reflectors to the rear mudguards.
Mount the mudguard mounts to the rear mudguards. Use the 8 remaining 10mm hex head bolts to mount
the rear mudguards.

Install the wheel reflectors. Connect all the electrical cables from the loom to the
handlebars. These are all colour coded. Make sure
to get the alignment right. Ensure there is enough
slack to rotate the handlebars without stressing
these cables.
Install the indicator panel and connect this to the
loom. Mount the button panel near the grips where it
is easy to access.
Install the front reflector.
Assemble the basket and mount to the rear section of
the frame.
You can now install the battery, and take the bike out
for a quick test ride to check all functionality. If you
are unsure of anything – have a bicycle mechanic
check your tricycle over or call us here at TEBCO!