Teison TS-EVC07-001S User manual

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TS-EVC07-001S
7KW EV CHARGING STATION
Manual
Yangzhou Teison New Energy Co., Ltd.

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Content
Safety Guidance......................................................................................3
Warning................................................................................................ 3
Precaution............................................................................................ 3
1. Product View
1.1 Appearance................................................................................4
1.2 Reference Standard............................................................. 5
1.3 Product Specification............................................................5
1.4 Product Package...................................................................5
2. Technology Index
2.1 Environmental Performance.................................................... 7
2.2 Electrical Properties...................................................................7
2.3 Mechanical Properties...............................................................7
2.4 Product Function........................................................................ 8
3.Instructions and Status Display......................................................8
Please check points before use......................................................... 8
How to start charging......................................................................... 8
How to stop charging......................................................................... 9
4. Troubleshooting...............................................................................10
5.Installation Instructions.................................................................. 11
5.1Tools list........................................................................................ 11
5.2Installation Steps......................................................................... 11
5.3Installation Precautions：..........................................................12
After Sale service:................................................................................13

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Safety Guidance
Warning
Strictly forbidden for non-professionals to modify, disassemble or repair the
equipment.
External wires or adapters/converters are strictly prohibited.
Stop using the device immediately when charging failure or abnormality occurs.
It is strictly forbidden to have water contact plugs on your hands.
Touch charging plug pin and EV charging socket is strictly prohibited.
Must be used at rated voltage.
Strictly forbidden to use the equipment in case of softening, wear of charging cable,
rupture of insulation layer or any other damage.
Strictly forbidden for children to touch or use the device. Do not let children get close
when using it.
Strictly forbidden to replace the original plug or socket of the equipment. If there is a
fitted plug or socket, please find a professional staff to install it
Precaution
Strictly forbidden to submerge AC charging device in water.
Strictly forbidden for objects to enter the end of charging connector and plug.
Strictly forbidden to tread on charging cables, pull cables, bend or knot cables.
Strictly forbidden to use the equipment in thunder and lightning weather.
Strictly forbidden to drop charging piles or press heavy objects on their surfaces.
Strictly forbidden to place the equipment near the object which will produce high
temperature when charging.
Statement: This product is only used for charging electric vehicles, not for other
purposes.

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1.Product Overview
7KW AC EV CHARGING STATION is an electric car charging
equipment.Its appearance is shown in Figure 1. The product meets
the requirements of IEC 61851-1:2017 AC charging system. The
upper end is main body equipped with socket according to EN
62196-2:2017. The maximum output current can be 32A, and press
the button to start/stop charging.
1.1 Appearance
Figure 1. 7KW AC EV Charging Station
Figure 2. EV Charging Station Charging interface block Diagram

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1.2 Reference Standard
No.
Standard No.
Standard No.
1
IEC
61851-1:2017
Electric vehicle conductive charging system – Part 1:
General requirements
2
EN
62196-2:2017
Plugs, socket-outlets, vehicle connectors and vehicle inlets –
Conductive charging of electric vehicles – Part 2:
Dimensional compatibility and interchangeability
requirements for a.c. pin and contact-tube accessories
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SAE-J1772-2
017
SAE Electric Vehicle and Plug in Hybrid Electric Vehicle
Conductive Charge Coupler
1.3 Product Specification
Subject
Specification
Item No.
TS-EVC07-001S
Product
7KW AC EV Charging Station(with socket)
Specific
ation
Charging station
inlet cable
Recommend to use cable no less than 6mm²
Charging station
Meet:IEC 61851-1:2017
Max size: 200mm（W）x320mm(H)x95mm(D)
AC Charging socket
TYPE 2
Weight
≤3.51KGS
Note：Actual size is subject to the actual product
1.4 Product Package
Five-layer corrugated carton packaging is used for transportation，measured
400mm（L）x 280mm（W）x 200 mm（H）. 1PC/CTN, together with a product
manual in it.

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1.5 Charging Principle
Figure 3.Charging Principle
Charging
status
Charging
connection
connected or
not
S2
Successful
charging or not
CP signal voltage①
Explanation
Status1
No
disconnect
No
12±1V
Fail to connect to
the vehicle
Status2
Yes
disconnect
No
9±1V
S1 switches to
the PWM
connected state,
and R3 is
detected.
Status3
Yes
connect
Yes
6±1V
Both OBS and
power supply are
in working
condition
Figure4. CP signal control
Note：① According to IEC 61851-1：2017, high level maximum error ± 1V;

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2.Technology Index
2.1 Environmental Performance
Item
Specification
Working temperature
-30℃~~60℃
Storage temperature
-40℃~~80℃
Working humidity
5%~~95%, No condensation
IP
Charging station IP65
Altitude
≤2000m
Salt spray test
Meet IEC 61851-1：2017
Atmospheric pressure
80kPa~101kPa
Temperature and
humidity cycle
Meet IEC 61851-1：2017
Note：Avoided being used in the environment of corrosive liquids, flammable
dust, strong corrosive environment
2.2 Electrical Properties
Item
Specification
Rated voltage
250V AC
Operating Voltage
120/240V
Rated frequency
50/60Hz
Rated current
32A
Control Pilot
IEC61851-1:2017
Duty Ratio
53.3%
Frequency
1000Hz
Leakage
Protection
Type B
AC leakage
30mA
DC leakage
6mA
Insulation
Resistance
＞10MΩ
2.3 Mechanical Properties
ITEM
Specification
Life of plug-in and
plug-out
EV Plug socket over 10 000 times
Flammability
Metal material，non-flammable
Cable Deflection
Meet: IEC61851-1:2017
Drop
Meet: IEC61851-1:2017
Note：Plug-in and plug-out test is under no-load condition

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2.4 Product Function
Item
Specification
Output current
0-32A
Leakage Protection（AC 30mA+DC 6mA）
Support
Under voltage protection
Support
Over voltage protection
Support
Over temperature protection
Support
Over current protection
Support
Short circuit protection
Support
Temperature check
Support
Screen display
Support
3. Instructions and Status Display
Please check points before use
1. Ensure that the product is not scratched, rusted, broken, etc.
2. Make sure there are no objects in the power plug or socket, vehicle plug or socket
3. Do not charge if the surface of the socket or plug is damaged, rusted, cracked, or
connection is too loose.
4. Please Wipe the plug or socket with a dry and clean cloth When it is dirty or wet.
How to start charging
1Plug the power plug into the power socket firmly（Ignore this step when use EV
charging station with cable and plug））
2Remove the protective cap of the plug, open the vehicle socket cover, then insert
the charging plug into the socket at the vehicle end. After the plug is in place, press the
start button and start charging.

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How to stop charging
1.Method 1
2.Method 2
Turn off the start button，then follow Method 1
LED Status
Waiting for charging indicator
Blue light is on constantly
Connection indicator
Green light is on constantly
Charging indicator
Green light flashes
Fault notification
Red light flashes
LED display instruction
Status of
waiting
Statue of
connect
Voltage
Waiting Status
Current
Voltage
Connecting status
Current
Remove the
protective cap of plug
insert the charging
plug into the socket
Ensure
connection OK
open the vehicle
socket cover
press the start
button
Press the power
button, pull out the
plug of charger
Close the cover of
vehicle socket, close the
window of vehicle
Put the cable on the
station holder
start charging

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Status of
charging
4.Troubleshooting
Trouble：
Screen display：
Resolution：
Leakage Protection
Stop charging immediately.
The relay is cut off and the
red light flashes. You need
to manually power it back
on
Over temperature protection
When the temperature is higher
than 85 °C, the charging will stop
automatically, the relay will be
disconnected, the red light will
start to flash, when the
temperature drops below 85 °C,
and the charging condition is
met, the relay will automatically
pick up and start charging.
When the temperature is
between 75 ° C and 85 ° C, the
control box will automatically
lower one gear position. When
the temperature is lower than
75 ° C, the gear position will
automatically recover
Charging capacity
Charging status
Current
Voltage /Current
Charging Time