Teison TS-PEC-002 User manual

TS-PEC-002
Portable EV charger
Manual
Yangzhou Teison New Energy Co., Ltd.

Content
Safety Guidance
1. PRODUCT OVERVIEW
1.1 Product Appearance...........................................................................4
1.2 Reference Standard............................................................................5
1.3 Product Specification..........................................................................5
1.4 Product Packing..................................................................................6
1.5 Charging Principle...............................................................................6
2. Technology Index
2.1 Environmental Performance................................................................7
2.2 Electrical Properties.............................................................................7
2.3 Mechanical Properties........................................................................7
2.4 Product Function.................................................................................8
3. Instructions and Status Display.................................8
4. Troubleshooting.......................................................... 11
After Sale service.................................................................13

Safety Guidance
Warning
Strictly forbidden for non-professionals to modify, disassemble or repair the equipment.
External wires or adapters/converters are strictly prohibited.
Stop using the device immediately when charging failure or abnormality occurs.
It is strictly forbidden to have water contact plugs on your hands.
Touch charging plug pin and EV charging socket is strictly prohibited.
Must be used at rated voltage.
Strictly forbidden to use the equipment in case of softening, wear of charging cable,
rupture of insulation layer or any other damage.
Strictly forbidden for children to touch or use the device. Do not let children get close
when using it.
Strictly forbidden to replace the original plug or socket of the equipment. If there is a fitted
plug or socket, please find a professional staff to install it.
Precaution
Strictly forbidden to submerge AC charging device in water.
Strictly forbidden for objects to enter the end of charging connector and plug.
Strictly forbidden to tread on charging cables, pull cables, bend or knot cables.
Strictly forbidden to use the equipment in thunder and lightning weather.
Strictly forbidden to drop chargers or press heavy objects on their surfaces.
Strictly forbidden to place the equipment near the object which will produce high
temperature when charging.
Statement: This product is only used for charging electric vehicles, not for other purposes.

1.Product Overview
The type 2 portable EV charger is a household charging device for electric vehicles.
Its appearance is shown in Figure 1 and its interface is shown in Figure 2. The product
meets the requirements of IEC 61851-1:2017 and IEC 62752:2017 Mode 2 AC charging
system. It can be carried on board. One end is an AC charging connector that meets EN
62196-2:2017 and SAE J1772, the middle is an control box on the cables, and the other
end is a power plug.
1.1 Appearance
Figure 1: Portable EV charger
Figure 2 . portable EV charger interface block Diagram

1.2 Reference Standard
No.
Standard No.
Standard No.
1
IEC
61851-1:2017
Electric vehicle conductive charging system – Part 1:
General requirements
2
IEC 62752：
2017
In-cable control and protection device for mode 2 charging
of electric road vehicle (IC-CPD)
3
EN
62196-2:2017
Plugs, socket-outlets, vehicle connectors and vehicle inlets –
Conductive charging of electric vehicles – Part 2:
Dimensional compatibility and interchangeability
requirements for a.c. pin and contact-tube accessories
4
SAE_J1772-20
17
SAE_Electric_Vehicle_and_Plug_in_Hybrid_Electric_Vehicle
_Conductive_Charge_Coupler
1.3 Product Specification
Subject
Specification
Item No.
TS-PEC-002
Product
Type 2 Portable EV Charger
Specific
ation
Type 2 16A/32A
plug
Type F
Power side cable
L1
Length 700 mm,Specification 3*2.5mm²/3*6mm²
Control box on
cable
Meet IEC
61851-1:2017 & IEC 62752：2017
Control box size: 255mm（H）x109mm(W)x55mm(D)
Car side cable L2
Length：4500mm,SIZE
3*2.5mm²+2*0.5mm²/3*6mm²+2*0.5mm²
Car side plug
16/32A,Meet EN 62196-2:2017/SAE_J1772-2017
Total cable
Length
5.5M

Weight
≤3.6kg
Note：Actual size is subject to the actual product
1.4 Product Package
Five-layer corrugated carton packaging is used for transportation，
measured42 0mm（L）x 420mm（W）x 200 mm（H）. 2PCS/CTN, together
with a product manual in it.
1.5 Charging Principle
Figure3. Charging Principle
Charging
status
Charging
connection
connected or
not
S2
Successful
charging or not
CP signal voltage①
Explanation
Status1
No
disconnect
No
12±1V
Fail to connect to the
vehicle
Status2
Yes
disconnect
No
9±1V
S1 switches to the
PWM connected state,
and R3 is detected.
Status3
Yes
connect
Yes
6±1V
Both OBS and power
supply are in working
condition
Figure4. CP signal control
Note：① According to IEC 61851-1：2017, high level maximum error ± 1V;

2.Technology Index
2.1 Environmental Performance
Article
Specification
Working temperature
-30℃~~65℃
Storage temperature
-40℃~~80℃
Working humidity
5%~~95%，No condensation
IP level
Control box IP67
Plug on car（Unconnected）IP54
Plug on car（connected）IP55
Altitude
≤2000m
Salt spray test
MEET EN 62752:2017
Atmospheric pressure
80kPa~101kPa
Temperature and
humidity cycle
MEET EN 62752:2017
Note：Avoided being used in the environment of corrosive liquids, flammable
dust, strong corrosive environment.
2.2 Electrical Properties
Article
Specification
Rated voltage
250V AC
Operating Voltage
120/240V
Rated frequency
50/60Hz
Rated current
32A
Control Pilot
IEC 61851-1：2017
Duty Ratio
53.3%
Frequency
1000Hz
Leakage
Protection
Type B
AC leakage
30mA
DC leakage
6mA
Insulation
Resistance
＞10MΩ
2.3 Mechanical Properties
Article
Specification
Life of plug-in and
CEE 16/32A
PLUG
5000 times

plug-out
AC charging
plug
10000 times
Flammability
Control box
Meet: UL94 LV: V-0
EV Charging
Plug
Meet: UL94 LV: V-0
EV Charging
Cable
Meet: UL1581 LV: VW-1
EV rolling test
Meet: IEC 62752:2017
Cable Deflection
Meet: IEC 62752:2017
Drop
Meet: IEC 62752:2017
Note：Plug-in and plug-out test is under no-load condition
2.4 Product Function
Article
Specification
Output current
8A/10A/13A/16A/20A/32A
Leakage Protection（AC 30mA+DC 6mA）
Support
Under voltage protection
Support
Over voltage protection
Support
Over temperature protection
Support
Over current protection
Support
Short circuit protection
Support
Temperature check
Support
Screen display
Support
3. Instructions and Status Display
The operation steps are as follows:
Step 1: Connect with the power, the control box starts to be energized, the blue light bar is

always on, and the screen will display the gear and status.
Step 2: Connect the vehicle and insert the plug into the vehicle socket. The control panel
will automatically detect the connection status of the vehicle. After the connection is
successful, the connection indicator (green) will be turned on and kept constant, and the
screen will display the insertion status.
Step 3: Start charging and establish communication with the vehicle. Vehicles confirm the
control box on the cable by detecting the duty ratio of PWM signal
Maximum power current, charge indicator (green) breathing, screen will switch cycle
display power, electricity, temperature and charging time.
Step 4: Monitoring the charging process. During the charging process, the current,
leakage current and temperature of the cable control box during charging process are
monitored. If a fault occurs, the cable control box cuts off the power supply, stops charging,
the indicator (red) flickers, and the screen will display the fault name.
Step 5: Charging is over. The control box on the cable cuts off the power supply and stops
charging.
LED Status
Waiting for charging indicator
Blue light is on constantly
Connection indicator
Green light is on constantly
Charging indicator
Green light breathes
Fault notification
Red light flashes

LED display instruction
Status of
Standby
Statue of
Connecti
ng
Status of
charging
Voltage
Standby
Rated current
Voltage
Connecting
Rated current
Charging capacity
Voltage /Current
Rated current
Charging Time
Temperature

4.Troubleshooting
Trouble：
Screen display：
Resolution：
Leakage Protection
Stop charging immediately.
The relay is cut off and the red
light flashes. You need to
manually power on
Over temperature
protection
When the temperature is higher
than 85 °C, the charging will stop
automatically, the relay will be
disconnected, the red light will start
to flash, when the temperature
drops below 85 °C, and the
charging condition is met, the relay
will automatically pick up and start
charging.
When the temperature is between
75 ° C and 85 ° C, the control box
will automatically lower one gear
position. When the temperature is
lower than 75 ° C, the gear position
will automatically recover
Over-current protection
If the maximum current is
higher than the limited, the
relay will be permanently cut
off, the red light will start to
flash, and it needs to be
manually powered on.
Short circuit protection
The fuse is blown and then
the power supply is no longer
continued. A new fuse needs
to be manually replaced to
recharge it.
Low voltage protection
Under the minimum voltage
limit, the relay is cut off and
the red light flashes. After the
normal voltage is restored,
manual power-on can be
restored.

Over voltage protection
Above the maximum limit
voltage, the relay is cut off and
the red light flashes. After
restoring the normal voltage,
the manual power-on can be
restored.

After Sale service:
Teison New Energy company, ensure the production lines of EV Charging are
through strict quality inspection, within two years from the date of purchase under
the correct use of caused by product quality problems, the company will give users
the quality maintenance.
Product warranty policy:
1. Any failure happens within 7 days, we provide free return service, users need to
provide purchase invoice, warranty card, the original product package and original
accessories.
2. During the warranty period to apply for a free warranty service, you need to
provide pictures, product invoice, warranty card, the original product package and
original accessories.
3. All repair and install must be under the instruction of professional staff, warranty
service will not be enjoy if install or repair by yourself and at your own ricks.
Product warranty does not include the following：
1) All man-made damage or damage to transport.
2) Users and unauthorized service agencies to dismantle and repair their own products.
3) Demolition of the standard, the use of improper use, such as damage caused by the
appearance of the product.
4) In the non-product under the provisions of the work environment caused by the failure
or damage, including beyond the workload.
5) Due to improper custody of the user caused by the failure and damage.

Warranty card:
Information register
Product name
Model
Warranty date
User name
Contact phone
Mail address
Dealers shop
Email address

Yangzhou Teison New Energy Co.,Ltd.
Add: Bowuguran Rd #. 547, Yangzhou , China,225111
Website: www.evs-cn.com