Teison TS-EVC22-001 User manual

1

Content
Safety Guidance......................................................................................3
Warning................................................................................................ 3
Precaution............................................................................................ 3
1. Product View
1.1 Appearance................................................................................4
1.2 Reference Standard............................................................. 5
1.3 Product Specification............................................................5
1.4 Product Package...................................................................5
1.5 Charging Principle.................................................................6
2. Technology Index
2.1 Environmental Performance.................................................... 7
2.2 Electrical Properties...................................................................7
2.3 Mechanical Properties...............................................................7
2.4 Product Function........................................................................ 8
3.Instructions and Status Display......................................................8
Please check points before use......................................................... 8
How to start charging......................................................................... 8
How to stop charging......................................................................... 9
4. Troubleshooting...............................................................................10
5.Installation Instructions.................................................................. 11
5.1 Tools list..................................................................................11
5.2 Installation steps.....................................................................11
5.3 Installation Precautions...........................................................13
After Sale service:................................................................................13

Safety Guidance
Warning
Strictly forbidden for non-professionals to modify, disassemble or repair the
equipment.
External wires or adapters/converters are strictly prohibited.
Stop using the device immediately when charging failure or abnormality occurs.
It is strictly forbidden to have water contact plugs on your hands.
Touch charging plug pin and EV charging socket is strictly prohibited.
Must be used at rated voltage.
Strictly forbidden to use the equipment in case of softening, wear of charging cable,
rupture of insulation layer or any other damage.
Strictly forbidden for children to touch or use the device. Do not let children get close
when using it.
Strictly forbidden to replace the original plug or socket of the equipment. If there is a
fitted plug or socket, please find a professional staff to install it.
Precaution
Strictly forbidden to submerge AC charging device in water.
Strictly forbidden for objects to enter the end of charging connector and plug.
Strictly forbidden to tread on charging cables, pull cables, bend or knot cables.
Strictly forbidden to use the equipment in thunder and lightning weather.
Strictly forbidden to drop charging piles or press heavy objects on their surfaces.
Strictly forbidden to place the equipment near the object which will produce high
temperature when charging.
Statement: This product is only used for charging electric vehicles, not for other purposes.

1.Product Descriptions
22KW AC EV CHARGING STATION is an electric car charging
equipment.Its appearance is shown in Figure 1. The product meets
the requirements of IEC 61851-1:2017 AC charging system. The
upper end is main body, and the lower end is the AC charger
according to EN 62196-2:2017 and SAE J1772. The maximum
output current can be 32A, and press the button to start/stop
charging.
1.1 Appearance
Figure 1. 22KW AC EV CHARGING STATION
Figure 2. EV Charging Station Charging interface block Diagram

1.2 Reference Standard
No.
Standard No.
Standard No.
1
IEC
61851-1:2017
Electric vehicle conductive charging system – Part 1:
General requirements
2
EN
62196-2:2017
Plugs, socket-outlets, vehicle connectors and vehicle inlets –
Conductive charging of electric vehicles – Part 2:
Dimensional compatibility and interchangeability
requirements for a.c. pin and contact-tube accessories
3
SAE-J1772-2
017
SAE Electric Vehicle and Plug in Hybrid Electric Vehicle
Conductive Charge Coupler
1.3 Specification
Subject
Specification
Item No.
TS-EVC22-001
Product
22KW AC EV CHARGING STAION
Specific
ation
Charging station
inlet cable
Recommend to use cable no less than 6mm²
Charging station
Meet：IEC 61851-1:2017
Max size: 200mm（W）x320mm(H)x95mm(D)
Car side cable L
5M/5*6.0mm2+2*0.5mm2
Plug
32A,Meet EN 62196-2:2017/SAE-J1772:2017
Weight
≤6.47KGS
Note：Actual size is subject to the actual product
1.4 Product Package
Five-layer corrugated carton packaging is used for transportation，measured 485mm（L）
x 380mm（W）x 185mm（H）. 1PC/CTN, together with a product manual in it.

1.5 Charging Principle
Figure3. Charging Principle
Charging
status
Charging
connection
connected or
not
S2
Successful
charging or
not
CP signal
voltage①
Explanation
Status1
No
disconnect
No
12±1V
Fail to
connect to
the vehicle
Status2
Yes
disconnect
No
9±1V
S1 switches
to the PWM
connected
state, and R3
is detected.
Status3
Yes
connect
Yes
6±1V
Both OBS
and power
supply are in
working
condition
Figure4. CP signal control
Note：① According to IEC 61851-1：2017, high level maximum error ± 1V;

2.Technology Index
2.1 Environmental Performance
Item
Specification
Working temperature
-30℃~~60℃
Storage temperature
-40℃~~80℃
Working humidity
5%~~95%，No condensation
IP
Charging stationIP65
Plug（unconnected）IP54
Plug（connected）IP55
Altitude
≤2000m
Salt spray test
Meet：IEC 61851-1：2017
Atmospheric pressure
80kPa~101kPa
Temperature and
humidity cycle
Meet：IEC 61851-1：2017
Note：Avoided being used in the environment of corrosive liquids, flammable
dust, strong corrosive environment
2.2 Electrical Properties
Item
Specification
Rated voltage
480V AC
Operating Voltage
342V~480V
Rated frequency
50/60Hz
Rated current
32A
Control Pilot
IEC 61851-1：2017
Duty Ratio
53.3%
Frequency
1000Hz
Leakage
Protection
Type B
AC leakage
30mA
DC leakage
6mA
Insulation
Resistance
＞10MΩ
2.3 Mechanical Properties
ITEM
Specification
Life of plug-in and
plug-out
EV Plug over 10000 times
Flammability
EV Charging
Station
Metal material，non-flammable
EV Charging
Plug
Meet: UL94 LV: V-0
EV Charging
Cable
Meet: UL1581 LV: VW-1

Cable Deflection
Meet: IEC61851-1:2017
Drop
Meet: IEC61851-1:2017
Note：Plug-in and plug-out test is under no-load condition
2.4 Product Function
Item
Specification
Output current
0-32A
Leakage Protection（AC 30mA+DC 6mA）
Support
Under voltage protection
Support
Over voltage protection
Support
Over temperature protection
Support
Over current protection
Support
Short circuit protection
Support
Temperature check
Support
Screen display
Support
3. Instructions and Status Display
Please check points before use
1. Ensure that the product is not scratched, rusted, broken, etc.
2. Make sure there are no objects in the power plug or socket, vehicle plug or socket
3. Do not charge if the surface of the socket or plug is damaged, rusted, cracked, or
connection is too loose.
4. Please Wipe the plug or socket with a dry and clean cloth When it is dirty or wet.
How to start charging
1Plug the power plug into the power socket firmly.
2Remove the protective cap of the plug, open the vehicle socket cover, then insert
the charging plug into the socket at the vehicle end. After the plug is in place, press the
start button and start charging.

How to stop charging
1.Method 1
2.Method 2
Turn off the start button，then follow Method 1
LED Status
Waiting for charging indicator
Blue light is on constantly
Connection indicator
Green light is on constantly
Charging indicator
Green light flashes
Fault notification
Red light flashes
LED display instruction
Status of
waiting
Status of
connect
Voltage
Waiting Status
Current
Voltage
Connecting status
Rated Current
Remove the protective
cap of plug
insert the charging
plug into the socket
Ensure
connection OK
open the vehicle
socket cover
press the start
button
start charging
Press the power
button, pull out the
plug of charger
Close the cover of
vehicle socket, close the
window of vehicle
Put the cable on the
station holder

Status of
charging
4.Troubleshooting
Trouble：
Screen display：
Resolution：
Leakage Protection
Stop charging immediately.
The relay is cut off and the
red light flashes. You need
to manually power it back
on
Over temperature protection
When the temperature is higher
than 85 °C, the charging will stop
automatically, the relay will be
disconnected, the red light will
start to flash, when the
temperature drops below 85 °C,
and the charging condition is
met, the relay will automatically
pick up and start charging.
When the temperature is
between 75 ° C and 85 ° C, the
control box will automatically
lower one gear position. When
the temperature is lower than
75 ° C, the gear position will
automatically recover
Charging capacity
Charging status
Charging Time
Voltage /Current
Rated current