Teison TS-EVC22-001S User manual

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TS-EVC22-001S
22 KW EV CHARGING STATION
Manual
Yangzhou Teison New Energy Co., Ltd.

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Content
Safety Guidance......................................................................................3
Warning................................................................................................ 3
Precaution............................................................................................ 3
1. Product View
1.1 Appearance................................................................................4
1.2 Reference Standard............................................................. 5
1.3 Product Specification............................................................5
1.4 Product Package...................................................................5
2. Technology Index
2.1 Environmental Performance.................................................... 7
2.2 Electrical Properties...................................................................7
2.3 Mechanical Properties...............................................................7
2.4 Product Function........................................................................ 8
3.Instructions and Status Display......................................................8
Please check points before use......................................................... 8
How to start charging......................................................................... 8
How to stop charging......................................................................... 9
4. Troubleshooting...............................................................................10
5.Installation Instructions.................................................................. 11
5.1Tools list........................................................................................ 11
5.2Installation Steps.........................................................................12
5.3Installation Precautions：..........................................................13
After Sale service:................................................................................13

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Safety Guidance
Warning
Strictly forbidden for non-professionals to modify, disassemble or repair the
equipment.
External wires or adapters/converters are strictly prohibited.
Stop using the device immediately when charging failure or abnormality occurs.
It is strictly forbidden to have water contact plugs on your hands.
Touch charging plug pin and EV charging socket is strictly prohibited.
Must be used at rated voltage.
Strictly forbidden to use the equipment in case of softening, wear of charging cable,
rupture of insulation layer or any other damage.
Strictly forbidden for children to touch or use the device. Do not let children get close
when using it.
Strictly forbidden to replace the original plug or socket of the equipment. If there is a
fitted plug or socket, please find a professional staff to install it.
Precaution
Strictly forbidden to submerge AC charging device in water.
Strictly forbidden for objects to enter the end of charging connector and plug.
Strictly forbidden to tread on charging cables, pull cables, bend or knot cables.
Strictly forbidden to use the equipment in thunder and lightning weather.
Strictly forbidden to drop charging piles or press heavy objects on their surfaces.
Strictly forbidden to place the equipment near the object which will produce high
temperature when charging.
Statement: This product is only used for charging electric vehicles, not for other purposes.

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1.Product Descriptions
22KW AC EV CHARGING STATION is an electric car charging
equipment.Its appearance is shown in Figure 1. The product meets the
requirements of IEC 61851-1:2017 AC charging system. The upper end is
main body The upper end is main body equipped with socket according to EN
62196-2:2017. The maximum output current can be 32A, and press the button
to start/stop charging.
1.1 Appearance
Figure 1. 22KW AC EV CHARGING STATION
Figure 2. EV Charging Station Charging interface block Diagram

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1.2 Reference Standard
No.
Standard No.
Standard No.
1
IEC
61851-1:2017
Electric vehicle conductive charging system – Part 1:
General requirements
2
EN
62196-2:2017
Plugs, socket-outlets, vehicle connectors and vehicle inlets –
Conductive charging of electric vehicles – Part 2:
Dimensional compatibility and interchangeability
requirements for a.c. pin and contact-tube accessories
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SAE-J1772-2
017
SAE Electric Vehicle and Plug in Hybrid Electric Vehicle
Conductive Charge Coupler
1.3 Specification
Subject
Specification
Item No.
TS-EVC22-001S
Product
22kw AC EV CHARGING STAION(With socket)
Specification
Charging
station inlet
cable
Recommend to use cable no less than 6mm²
Charging
station
Meet IEC 61851-1:2017
Max size 200mm（W）x320mm(H)x95mm(D)
AC charging
plug
TYPE 2
Weight
≤3.85KGS
Note：Actual size is subject to the actual product.
1.4 Package
Five-layer corrugated carton packaging is used for transportation，measured
400mm（L）x 208mm（W）x 200mm（H）. 1PC/CTN, together with a product

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manual in it.
1.5 Charging principle
Figure3.Charging principle
Charging
status
Charging
connection
connected or
not
S2
Successful
charging or not
CP signal voltage①
Explanation
Status1
No
disconnect
No
12±1V
Fail to connect to
the vehicle
Status2
Yes
disconnect
No
9±1V
S1 switches to
the PWM
connected state,
and R3 is
detected.
Status3
Yes
connect
Yes
6±1V
Both OBS and
power supply are
in working
condition
Figure4. CP signal control
Note：① According to IEC 61851-1：2017, high level maximum error ± 1V;

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2.Technology Index
2.1 Environmental performance
Item
Specification
Working temperature
-30℃~~60℃
Storage temperature
-40℃~~80℃
Working humidity
5%~~95%，No condensation
IP
Charging station IP65
Altitude
≤2000m
Salt spray test
Meet IEC 61851-1：2017
Atmospheric pressure
80kPa~101kPa
Temperature and
humidity cycle
Meet IEC 61851-1：2017
Note：Avoided being used in the environment of corrosive liquids, flammable
dust, strong corrosive environment
2.2 Electrical Properties
Item
Specification
Rated voltage
480V AC
Operating Voltage
342V~480V
Rated frequency
50/60Hz
Rated current
32A
Control Pilot
IEC 61851-1：2017
Duty Ratio
53.3%
Frequency
1000Hz
Leakage Protection
Type B
AC leakage
30mA
DC leakage
6mA
Insulation
Resistance
＞10MΩ
2.3 Mechanical behavior
Item
Specification
Plug and play life
10000 times for AC charger
Flammability
rating
Made of metal, will not ignite
Wire deflection
Meet IEC61851-1:2017
Wire drop
Meet IEC61851-1:2017
Note：Plugging and playing test is under no-load condition

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2.4 Product Function
Item
Specification
Output current
0-32A
Leakage Protection（AC 30mA+DC 6mA）
Support
Under voltage protection
Support
Over voltage protection
Support
Over temperature protection
Support
Over current protection
Support
Short circuit protection
Support
Temperature check
Support
Screen display
Support
3. Instructions and Status Display
Please check before use
1. Ensure that the product is not scratched, rusted, broken, etc.
2. Make sure there are no foreign objects in the power plug or socket, vehicle plug or
socket.
3. Do not charge if the surface of the socket or plug is damaged, rusted, cracked, or
connection is too loose.
4. Please Wipe the plug or socket with a dry and clean cloth When it is dirty or wet.
How to start charging
1Plug the power plug into the power socket firmly（Ignore this step when use EV
charging station with cable and plug）
2Remove the protective cap of the plug, open the vehicle socket cover, then insert
the charging plug into the socket at the vehicle end. After the plug is in place, press the
start button and start charging.

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How to stop charging
1. Method 1
2. Method 2
Turn off the start button，then follow Method 1
LED Status
Waiting for charging indicator
Blue light is on constantly
Connection indicator
Green light is on constantly
Charging indicator
Green light flashes
Fault notification
Red light flashes
Instructions of screen display
Status of
waiting
Current voltage
Waiting Status
Current gear
Remove the protective
cap of plug
plug
insert the charging
plug into the socket
Ensure
connection OK
open the vehicle
socket cover
Press start button
Press the power
button, pull out the
plug of charger
Put the cable on the
station holder
Start charging
Close the cover of vehicle
socket, close the window
of vehicle charging socket

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Statue of
plug
Status of
charging
4.Fault Resolution
Fault：
screen display：
resolution：
Leakage Protection
Stop charging immediately.
The relay is cut off and the
red light flashes. You need
to manually power it back
on.
Over temperature protection
When the temperature is
higher than 85 °C, the
charging will stop
automatically, the relay will
be disconnected, the red
light will start to flash, when
the temperature drops
below 85 °C, and the
charging condition is met,
the relay will automatically
pick up and start charging.
When the temperature is
between 75 ° C and 85 ° C,
the control box will
automatically lower one
Current voltage
plug
Current gear
Charging
Charging
Current gear
Charging
Charging time

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gear position. When the
temperature is lower than
75 ° C, the gear position will
automatically recover.
Overcurrent protection
If the maximum current is
higher than the limited, the
relay will be permanently
cut off, the red light will start
to flash, and it needs to be
manually powered back on.
Short circuit protection
The fuse is blown and the
power supply is no longer
continued. A new fuse
needs to be manually
reinstalled to recharge it.
Low voltage protection
Below the specified
minimum voltage, the relay
is permanently cut off, the
red light flashes, and after
restoring the normal
voltage , the manual
power-on can be restored.
Over voltage protection
Above the maximum limit
voltage, the relay is
permanently cut off and the
red light flashes. After
restoring the normal
voltage, the manual
power-on can be restored.
5.Installation Notes
5.1Tool list
Electric drill (self-prepared), tool hammer (self-prepared), marker (self-provided), Φ8
expansion screw, mounting bracket.

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5.2 Installation steps
a.Charging station inlet connection
It is recommended to use power cable no less than 5*6mm², no need to open the entire
back cover, just open the small square on the rear cover to connect.
b. Installation and Fixation of Charging Station
1Please confirm the installation location and mark it (using the bracket strip). The
center of the charging station is 45 inches from the ground at least.
2Use the electric drill to align the position of the mark and make two holes with a
diameter of Φ8.
3Use a hammer to insert screw into the wall.
4Fix the bracket strip with the Φ8 screw.
5Slowly slide the charging station onto the bracket strip. The installation is
complete

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5.3 Installation Precautions
Enure to choose the location where the charging station is installed. The charging
environment needs drying, ventilation, and direct sunlight.
The charging station should be installed close to the position where the plug and
electric car are parked for future use. Need to consider the length of the charging
station entry and exit.
After Sale service:
Teison New Energy company, ensure the production lines of EV charging line are
through strict quality inspection, within two years from the date of purchase under
the correct use of caused by product quality problems, the company will give users
the quality maintenance.
Product warranty policy:
1. Any failure happens within 7 days, we provide free return service, users need to
provide purchase invoice, warranty card, the original product package and original
accessories.
2. During the warranty period to apply for a free warranty service, you need to
provide pictures, product invoice, warranty card, the original product package and
original accessories.
3. All repair and install must be under the instruction of professional staff, warranty
service will not be enjoy if install or repair by yourself and at your own ricks.
Product warranty does not include the following：
1) All man-made damage or damage to transport.
2) Users and unauthorized service agencies to dismantle and repair their own products.
3) Demolition of the standard, the use of improper use, such as damage caused by the
appearance of the product.
4) In the non-product under the provisions of the work environment caused by the failure
or damage, including beyond the workload.
5) Due to improper custody of the user caused by the failure and damage.

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Warranty card:
Information register
Product name
Model
Warranty date
User name
Contact phone
Mail address
Dealers shop
Email address

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Yangzhou Teison New Energy Co.,Ltd.
Add: Bowuguran Rd #.547, Yangzhou , China,225111
Website: www.evs-cn.com