Telco Systems EdgeGate483S User manual

EdgeGate483S
(GW-483S)
Installation Guide
MN100167 Rev. B

GW-483S Installation Guide Rev. B
The information in this document is subject to change without notice and describes only the
product defined in the introduction of this documentation. This document is intended for the use of
Telco Systems' customers only for the purposes of the agreement under which the document is
submitted, and no part of it may be reproduced or transmitted in any form or means without the
prior written permission of Telco Systems. The document has been prepared to be used by
professional and properly trained personnel, and the customer assumes full responsibility when
using it. Telco Systems welcomes customer comments as part of the process of continuous
development and improvement of the documentation.
If the Release Notes that are shipped with your device contain information that conflicts with the
information in the user guide or supplements it, follow the Release Notes.
The information or statements given in this document concerning the suitability, capacity, or
performance of the mentioned hardware or software products cannot be considered binding but
shall be defined in the agreement made between Telco Systems and the customer. However, Telco
Systems has made all reasonable efforts to ensure that the instructions contained in the document
are adequate and free of material errors and omissions. Telco Systems will, if necessary, explain
issues which may not be covered by the document.
Telco Systems' liability for any errors in the document is limited to the documentary correction of
errors. TELCO SYSTEMS WILL NOT BE RESPONSIBLE IN ANY EVENT FOR ERRORS IN
THIS DOCUMENT OR FOR ANY DAMAGES, INCIDENTAL OR CONSEQUENTIAL
(INCLUDING MONETARY LOSSES), that might arise from the use of this document or the
information in it.
This document and the product it describes are considered protected by copyright according to the
applicable laws.
Telco Systems logo is a registered trademark of Telco Systems, a BATM Company.
Other product names mentioned in this document may be trademarks of their respective
companies, and they are mentioned for identification purposes only.
Copyright © Telco Systems 2007. All rights reserved.
Safety Considerations 2

GW-483S Installation Guide Rev. B
Safety Considerations
Please read these safety considerations before you begin installation. The instructions in this guide
are for use by qualified personnel only. To avoid shock, do not perform any procedures other than
those contained in the instructions.
CAUTION
Changes or modifications made to this device that are not expressly approved
by the party responsible for compliance could void the user’s authority to
operate the equipment.
Safety Considerations 3

GW-483S Installation Guide Rev. B
Table of Contents
SAFETY CONSIDERATIONS...................................................................................................................... 3
TABLE OF FIGURES.................................................................................................................................... 5
ABOUT THIS DOCUMENT ......................................................................................................................... 6
WHO SHOULD USE THIS GUIDE.....................................................................................................................6
OBTAINING TECHNICAL ASSISTANCE............................................................................................................6
INTRODUCTION........................................................................................................................................... 7
PRODUCT HIGHLIGHTS ..................................................................................................................................7
PORTS............................................................................................................................................................7
POWERING OPTIONS......................................................................................................................................7
AVAILABLE GW-483S OPTIONS....................................................................................................................8
BEFORE YOU INSTALL...................................................................................................................................9
INSTALLING THE GW-483S..................................................................................................................... 12
INSTALLING THE CABINET...........................................................................................................................12
INSTALLING THE VOIP GATEWAY BOARD ENCLOSURE...............................................................................14
INSTALLING THE RF VIDEO BOARD (OPTIONAL).........................................................................................19
DIAGNOSTICS............................................................................................................................................. 23
LED FUNCTIONS .........................................................................................................................................23
POST INSTALLATION STATUS ......................................................................................................................23
DEBUG ........................................................................................................................................................23
APPENDIX A: CABLE PINOUTS .............................................................................................................25
SPECIFICATIONS....................................................................................................................................... 27
PHYSICAL SPECIFICATIONS .........................................................................................................................27
OPERATING CONDITIONS.............................................................................................................................27
SAFETY AND ELECTROMAGNETIC COMPATIBILITY .....................................................................................27
ACRONYMS................................................................................................................................................. 29
REVISION HISTORY.................................................................................................................................. 30
Safety Considerations 4

GW-483S Installation Guide Rev. B
Table of Figures
Figure 1: The VoIP Gateway Board....................................................................................10
Figure 2: A GW-483S System Cabinet – The Technician Access Area.............................11
Figure 3: A GW-483S System – Cable Management Area.................................................13
Figure 4: A GW-483S System – Telco Cable Management ...............................................14
Figure 5: The VoIP Gateway Board Enclosure – Top View...............................................15
Figure 6: Gateway Board Connectors .................................................................................16
Figure 7: A GW-483S System – Customer Cable Management.........................................17
Figure 8: A Terminal Bridge Assembly..............................................................................18
Figure 9: Special Hex Pin Tools..........................................................................................19
Figure 10: RF Video Board – Top View.............................................................................20
Figure 11: RF Video Board – Front View...........................................................................20
Figure 12: RF Board Cable Management............................................................................21
Figure 13: Console Cable....................................................................................................24
Table of Figures 5

GW-483S Installation Guide Rev. B
About This Document
Who Should Use This Guide
This guide is intended for network administrators who are proficient with network switching and
routing concepts. Installation, replacement and maintenance of the equipment described in this
guide may only be done by trained and qualified service personnel.
Obtaining Technical Assistance
Telco Systems provides technical assistance for customers and partners. Users can obtain technical
assistance by any of the following phone, fax and e-mail options:
Web Access: http://www.telco.com
BATM Advanced Communications – Main Support Center in Israel
Tel: [phone]
Fax: [phone]
Email: [email protected]
Telco Systems a BATM Company – for Americas
Tel: [phone] (U.S.), 1-781-255-2120 (Outside U.S.)
Fax: [phone]
Email: [email protected]
BATM Germany - for Northern Europe
Tel: [phone]
Fax: [phone]
Email: [email protected]
BATM France – for Southern Europe
Tel: [phone]
Fax: [phone]
Email : [email protected]
Telco Systems, a BATM Company Asia Pacific in Singapore
Tel: [phone]
Fax: [phone]
Email: [email protected]
Telco Systems, a BATM Company Asia Pacific in Japan
Tel: [phone]
Fax: [phone]
Email: [email protected]
About This Document 6

GW-483S Installation Guide Rev. B
Introduction
The EdgeGate483S is a multi-service customer premises equipment (CPE) device designed to
reduce the cost of delivering voice, video, and data services to homes, small office/home office
(SOHO), and small enterprise.
This guide provides installation instructions for the GW-483S family of EdgeGate483S systems.
The GW-483S is comprised of an indoors/outdoors cabinet whose main components are a VoIP
gateway board and an optional RF analog converter board.
Product Highlights
•FTTH/B active Ethernet CPE
•Voice (VoIP), video, data and home networking - all-in-one box
•Superior voice quality using various QoS mechanisms
•Supports both 100M and 1G networks in one product
•Wire speed performance
•Part of a complete end-to-end solution
•Enhanced mechanics and cable management
Ports
The GW-483S system provides the following ports:
•100BaseFx and 1GBaseX combo uplink ports (SFP)
•8x10/100BaseTX ports (RJ45 connectors)
•2xFXS Telephony Interfaces (RJ11 connectors)
Powering Options
The GW-483S system supports the following indoor/outdoor powering options:
•Indoor integrated UPS+PSU
•Indoor 110/220 power supply unit with no power backup.
•Outdoor integrated UPS+PSU
•Outdoor powering system including meter collar
Introduction 7

GW-483S Installation Guide Rev. B
Available GW-483S Options
The tables below describe the various system, board and power supply options:
System Models
Model Name Power Option Options
GW-483S-z
(z = software
option to be loaded
on the gateway:
S => SIP
M => MGCP)
Not included •100BaseFx and 1GBaseX uplink
•8 10/100BaseTX ports
•2 local phone lines
•Unpopulated SFP for 100M/1G
GW-483S-RF-z Not included •100BaseFx and 1GBaseX uplink
•8 10/100BaseTX ports
•2 local phone lines
•Unpopulated SFP for 100M/1G
•RF Analog Converter
Note: A variety of SM, MM and bi-directional LX, SX, ZX SFPs is available.
Accessories (need to be ordered separately)
Model Name Power Option Description
GW-power-15m Power cable to connect PSU+UPS to
EdgeGate. Length 15m (~50ft)
Outdoor power supply options
Model Name Power Option Options
GW-483S-O-M Outdoor powering system
including meter collar N/A
GW-483S-O-P Outdoor integrated UPS+PSU N/A
Indoor power supply Options
Model Name Power Option Options
GW-483S-I-P Indoor integrated UPS+PSU N/A
GW-483S-I-P-y Indoor 110/220 power supply
unit, no power backup.
Introduction 8

GW-483S Installation Guide Rev. B
Before You Install
Before you begin the installation:
1. Please review the packing list.
2. Familiarize yourself with the equipment and unit (see pictures below).
Packing List
The packing list depends on the ordered GW-483S model, but can include some or all of the
following items:
•GW-483S Cabinet
•A VoIP Gateway Board assembly with 2 position Terminal Bridge.
•Two 2-Screw Terminal Bridge assemblies.
•RF Video Converter unit (optional, as ordered)
•Power Supply kit. (optional, as ordered)
•Console cable.
Pictures and Drawings
The following figures depict different views of the GW-483S system.
Introduction 9

GW-483S Installation Guide Rev. B
8 LAN
Ports
2 Phone
Lines
Power,
Ready, and
Voice LED
Labels
F.O.
LNK/ACT
LED Label
Phone Line
Adapters
Telco Area
Lock Screw
Cable
Conduit
Cable
Conduit
Customer
Access
Screw
Bottom
Hinge
Top
Hinge
Actual
location of
LEDs
Reset
Button
Label
Actual
location of
Reset Button
Figure 1: The VoIP Gateway Board
NOTE
The Power, Ready, Voice and FO LNK/ACT LEDs and the Reset Button are
physically located to the left of the Phone 1/Phone 2 connectors, but their
callout labels have been moved to the right side of the module in order to
provide the user with better readability.
The top-to-bottom order of the LEDs & Reset Button corresponds to the
top-to-bottom order of their labels.
Introduction 10

GW-483S Installation Guide Rev. B
Top
Cover Base
Middle
Cover
Upper
Mounting
Ear
Lower
Mounting
Ear
Fiber
Splice
Routing
Tray
Console
cable
connector
Figure 2: A GW-483S System Cabinet – The Technician Access Area
NOTE
The console cable is provided for use by service personnel for configuring the
EdgeGate 483S VoIP Gateway, as described in the EdgeGate VoIP Gateway
H.323, MGCP, SIP User Guide (Document MN100112).
NOTE
Console Grounding
The console cable must be connected to a floating PC ( i.e. laptop), to prevent
the unit from being permanently damaged.
Introduction 11

GW-483S Installation Guide Rev. B
Installing the GW-483S
This section contains instructions for the indoor/outdoor installation of the GW-483S system. The
installation is broken into three distinct phases:
1. Installing the Cabinet
2. Installing the VoIP Gateway Board Enclosure
3. Installing the RF Video Board (Optional)
After completing the installation, you can refer to:
•The GW-483S User Guide (MN100112) in order to configure the system.
•The Diagnostics section for information on system LEDs and problem isolation.
Installing the Cabinet
This section describes the mounting of the cabinet and its connection to the service provider’s fiber
optic cable.
Mounting the Cabinet
The cabinet must be mounted on either an indoor or an outdoor wall. The mounting location should
have an even surface and should be easily accessible by subscribers or service personnel.
NOTE
The mounting wall must be at 90 degree angle to the ground. The cabinet must
be situated with all openings facing down.
NOTE
When installing the cabinet outdoors, choose a location that is away from
down spouts and water sprinklers.
To install the cabinet:
1. Ensure that the mounting surface is even. To prevent cabinet warpage, use
washers as shims to correct any surface unevenness.
2. With the cabinet in the closed position, attach the top of the cabinet to the
wall using the upper mounting ear.
3. Open the main cover and then fasten the bottom of the cabinet to the wall
using the exposed lower mounting ear.
Service Provider Fiber Optic Cable Connection
1. Remove the large black rubber grommet located at the bottom left side of
the cabinet (see Figure 3).
Installing the GW-483S 12

GW-483S Installation Guide Rev. B
2. Use a pencil point to punch a small hole in the center of the middle entrance
circle.
CAUTION
Do not use a knife to cut the grommet. Doing so may create a too large of an
opening which might allow moisture into the cabinet.
Do not break through the edge of the grommet. Doing so may compromise the
grommet’s holding ability.
Fiber
Splice
Routing
Tray
Telco
Grommets Customer
Grommets
Lower
Mounting
Ear
Cable
Shield Cable
Shield
Upper
Mounting
Ear
Figure 3: A GW-483S System – Cable Management Area
3. Feed the service provider’s fiber cable through the newly punched grommet
hole.
4. Place the grommet back into its original position.
5. Use the Fiber Routing Tray to store some cable slack (see Figure 4).
6. Splice the service cable into a Fiber connector and plug it into the “SPLICE
IN” side of the “SPLICE IN/ELECTRONICS IN” connector interface (see
.Figure 4).
Installing the GW-483S 13

GW-483S Installation Guide Rev. B
NOTE
Fiber optic connectors, especially fiber edge (Ferula), must be professionally
furbished and clean.
7. Secure the incoming service cable to the cable shield using a tie wrap.
Fiber Cable
Slack Tray
External Fiber
Cable
Fiber Connecto
r
Cable
Shield
Fiber Cable
Interface
Figure 4: A GW-483S System – Telco Cable Management
8. Close the cabinet and tighten the Customer Access screw.
The cabinet is now connected to the service provider and awaits connection to the subscriber’s
home.
Installing the VoIP Gateway Board Enclosure
This section describes the installation of the gateway board enclosure and the wiring needed to
connect the cabinet to the subscriber’s home.
To install the gateway board enclosure:
1. Open the main cabinet cover.
2. Hold the enclosure at a 90-degree angle to cabinet with the top of the
enclosure facing left.
3. Align the top hinge of the enclosure with the top hinge of the cabinet.
Installing the GW-483S 14

GW-483S Installation Guide Rev. B
Repeat for the bottom hinges.
4. With the top/bottom hinges aligned, gently push the enclosure against the
cabinet until the enclosure snaps into its place.
5. The enclosure should now freely swing open/closed to expose/cover the
technician’s area of the cabinet.
Top
Hinge
Bottom
Hinge Unpopulated
SFP Cage
Enclosure
Locking
Screw
RF Board
Mechanical
Alignment
Slot
Terminal
Bridge
Assembly
Holder
Figure 5: The VoIP Gateway Board Enclosure – Top View
Cable Connections
This section describes the connection of the wiring needed to connect the cabinet to the
subscriber’s home.
Connecting the Internal Fiber Cable to the Gateway Board
1. Open the enclosure to expose the technician’s area and to gain access to the
gateway board connectors (see .Figure 6).
2. Plug one end of the internal fiber cable into the “ELECTRONICS IN” side
of the connector interface (see Figure 4), then plug the other end into the
SFP tranceiver.
Installing the GW-483S 15

GW-483S Installation Guide Rev. B
NOTE
Use only Telco Systems approved SFP transceivers (Ordered separately).
Approved SFP transceivers can be of the SM, MM and bi-directional LX, SX,
ZX variety.
12V
Input
12V
Output SFP
Console
Port
Figure 6: Gateway Board Connectors
3. Insert the SFP transceiver into the SFP cage.
Connecting the Power Cable to the Gateway Board
1. Connect the GW-483S to 12VDC external power source rated: 12VDC @ 2A, to
the 12V input of the gateway board (see Figure 6))
CAUTION
For safety reasons, the GW-483S must be powered by an external NRTL listed
limited Class I powered source (AC/DC adapter).
NOTE
The maximum cable length from the power supply source to the GW-483S
cabinet should not exceed 15 meters, and should be rated at a minimum of 18
AWG.
This cable must be ordered separately using the part number shown in the
Accessories section.
Users may build their own cable by using the information provided in Error!
Reference source not found..
2. Remove the large black rubber grommet located at the bottom left side of
the cabinet (see Figure 3).
3. Use a pencil point to punch a small hole in the center of the entrance circle.
4. Feed the power cable through the newly punched grommet hole.
5. Place the grommet back into its original position.
Connecting the Ethernet Cables to the Gateway Board
The user must connect the data communication cables to the LAN Port connectors on the gateway
board (see Figure 1).
Installing the GW-483S 16

GW-483S Installation Guide Rev. B
NOTE
For 10/100BaseTX ports, use twisted pair, 100 Ohm CAT 5 or UTP CAT 5.
You must use the most flexible cables available in order to make the task of
routing them inside the cabinet easy and to prevent damage to the unit.
1. Remove the large black rubber grommet located at the bottom right side of
the cabinet (see Figure 3).
2. Use a pencil point to punch a small hole in the center of entrance circles.
3. Feed the cable(s) through the newly punched grommet hole.
4. Place the grommet back into its original position.
5. Route the cable(s) underneath the black plastic arm and over the gateway
board and then connect the cable(s) to the LAN RJ-45 connector(s) on the
gateway board, as shown in Figure 7.
6. Pull on the LAN cable(s) from outside the cabinet to remove unnecessary
cable slack. This ensures that the cabinet cover can be closed without
exerting undue force on the cover.
7. Use a plastic tie-wrap to keep the cables in one bundle.
Telephone
Cables
LAN Cables
Cables
From home
Mechanical
Notch
Black Plastic
Arm
Figure 7: A GW-483S System – Customer Cable Management
Connecting the Phone Lines to the Gateway Board
The user must connect the voice communication cables to the Phone connectors on the gateway
board.
Installing the GW-483S 17

GW-483S Installation Guide Rev. B
NOTE
For connecting the phones, use standard DTMF telephone cables.
1. Feed the telephone cable(s) through the punched grommet hole.
2. Place the grommet back into its original position.
3. Connect the telephone cable(s) to Phone 1 (and Phone 2) RJ-11
connector(s), as shown in Figure 7.
NOTE
If the phone lines from the subscriber’s home do not have RJ-11 connectors,
they can still be connected to the gateway board via the supplied 2-Screw
Terminal Bridge Assemblies (see Figure 8) which can be plugged into the
designated slots on the gateway board next to the Telephone connector (see
Figure 5).
To
Telephone
1 or 2
Connector Plug-in
Posts
Wire
Attachment
Screws
Figure 8: A Terminal Bridge Assembly
NOTE
Up to 5 standard analog dial tone phones can be connected in parallel to each
RJ-11 connector.
Installing the GW-483S 18

GW-483S Installation Guide Rev. B
WARNING
Insert user cables directly into the user’s house.
Use Min 26AWG for local phone lines cables.
Do not run cables beyond 140 feet outdoors!
Cables may NOT be connected to Telecommunication Network Voltages.
Do not connect any port or cable from/to the public telephone network!
Locking the Gateway Board
After connecting all the cables listed in the previous section, use a ¼” Bits Pin Hexagon or
an L-Keys Pin Hexagon wrench (see Figure 9) to lock the Telco Area Lock Screw of the
Gateway board (see Figure 1).
Bit Pin
(¼” Hexagon)
5/32”
L-key Pin
Hexagon
(DIN 911)
5/32”
Figure 9: Special Hex Pin Tools
NOTE
The special Hex Pin Tools are not supplied with the GW-483S but can be
purchased at any general hardware store.
Installing the RF Video Board (Optional)
This installation is optional, and thus it can happen anytime after Installing the Cabinet and
Installing the VoIP Gateway Board Enclosure.
Mechanical Installation
To install the RF Video board:
1. Open the main cabinet cover to expose the gateway board enclosure.
2. Use one of the Hex Pin Tools (see Figure 9) to unlock the Telco Area Lock
Screw of the Gateway board (see Figure 1).
3. Hold the RF board parallel to the gateway board enclosure with the Fiber
Input connector pointing to the right and the two video BNC connectors
pointing downwards (see Figure 7).
4. Slowly slide the RF board to the left until the two mechanical alignment legs
Installing the GW-483S 19

GW-483S Installation Guide Rev. B
drop into the mechanical alignment slot. Push the board downwards until the
bottom mechanical alignment leg touches the lowest point of the mechanical
alignment slot.
5. Slowly line-up the two mechanical mating pins with their matching holes on
the gateway board, then press down until you hear a click indicating that the
RF board has been secured to the gateway board.
Fiber
Input
(SC)
L-Band CATV
Mechanical
Alignment
Le
g
s
(
2
)
Figure 10: RF Video Board – Top View
Fiber
Input
CATV
L-Band
12 V
Input
OPT
LED PWR
LED
Mechanical
Alignment
Legs (2)
Mechanical
Mating
Pins (2)
Mechanical
Support
Posts
(
2
)
Figure 11: RF Video Board – Front View
Installing the GW-483S 20