Tele Radio R21-RS02 User manual

safe smart strong
R21
ED-PM-RX103-EN-v03
Language: English (original)
ENDUSER
INSTRUCTIONS
Receiver: R21-RS02

IMPORTANT! This product is built on base model R21-02.
©Tele Radio AB
Datavägen 21
SE-436 32 Askim
Sweden
Phone: [phone], Email: [e-mail]

Enduser instructions│R21│
CHAPTER 1: INTRODUCTION 4
1.1About this document 6
1.2About this system 7
CHAPTER 2: SAFETY 8
2.1Warnings & restrictions 8
CHAPTER 3: TECHNICAL DATA 11
3.1System specifications 11
3.2Receiver specifications 11
CHAPTER 4: PRODUCT GENERAL DESCRIPTION 13
4.1Receiver description 13
4.2Mounting dimensions 14
CHAPTER 5: STATUS AND ERROR INDICATIONS 15
5.1Receiver's status and error codes 15
5.2CANopen (DLEDs) run status 15
5.3CANopen(DLEDs) error status 16
5.4J1939 (DLEDs) run status 16
5.5J1939(DLEDs) error status 16
CHAPTER 6: OPERATION 17
6.1General information 17
6.2Register a transmitter in a receiver 17
6.3Log all transmitters out with the receiver 19
CHAPTER 7: BATTERY 20
7.1Battery precautions 20
7.2Battery information 21
CHAPTER 8: WARRANTY, SERVICE, REPAIRS, AND MAINTENANCE 22
CHAPTER 9: REGULATORY INFORMATION 23
9.1Europe 23
9.2North America 23
9.3EAC 26
ANNEX A: INDEX 27
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Enduser instructions│R21│Chapter 1: Introduction
CHAPTER 1: INTRODUCTION
Thank you for using a Tele Radio AB product
READ ALL INSTRUCTIONS AND WARNINGS CAREFULLY BEFORE OPERATING
THE PRODUCTS.
These End user instructions have been published by Tele Radio AB and are not
subject to any guarantees. The End user instructions may be withdrawn or revised
by Tele Radio AB at any time and without further notice. Corrections and updates
will be added to the latest version of the manual. Always download the End user
instructions from our website, www.tele-radio.com, for the latest available version.
Keep the safety instructions for future reference.
IMPORTANT! These instructions are intended for end users. The instructions can be
printed and handed to end user.
Tele Radio AB remote controls are often built into wider applications. This
documentation is not intended to replace the determination of suitability or
reliability of the product for specific user applications and should not be used for
this purpose. It is the responsibility of any such users or integrators to perform the
appropriate and complete risk analysis, evaluation and testing of the products with
respect to the relevant specific application or use. Tele Radio AB shall not be
responsible or liable for misuse of the information contained herein.
Always refer to the applicable local regulations for installation and safety
requirements relating to cranes, hoists, material handling applications, lifting
equipment, industrial machinery, and/or mobile hydraulic applications using Tele
Radio AB products, e.g.:
lapplicable local and industrial standards and requirements,
lapplicable occupational health and safety regulations,
lapplicable safety rules and procedures for the factory where the equipment
is being used,
luser and safety manuals or instructions of the manufacturer of the
equipment where Tele Radio AB remote control systems are installed.
Tele Radio AB End user instructions do not include or address the specific
instructions and safety warnings of the end product manufacturer.
4 ED-PM-RX103-EN-v03

Enduser instructions│R21│Chapter 1: Introduction
Tele Radio AB products are covered by a warranty against material, construction, or
manufacturing faults. See "Chapter 8: Warranty, service, repairs, and maintenance".
ED-PM-RX103-EN-v03 5

Enduser instructions│R21│Chapter 1: Introduction
1.1About this document
Before installing or operating the product, read the corresponding documentation
carefully.
Tele Radio AB's product range is composed of transmitters, receivers, and
accessories intended for use together as a system.
R21 systems are mainly intended for the hydraulic and mobile equipment markets.
These systems are not standardized but customized and adapted to each
customer's needs. How the outputs are connected to control the object depends on
each specific installation and will not be covered in this document. For exact
details, see the technical documentation provided for your specific system.
Drawings, schematics and connection diagrams are unique and are also provided
together with the system. Images shown in this document may therefore not show
the exact position of buttons, paddles and are for illustrative purposes only.
These End user instructions cover main technical specifications and standard
operating instructions.
Please report any error or omission in this document, as well as any improvement
or amendment suggestion to [e-mail].
1.1.1COPYRIGHT
Information in this document is subject to change without notice. No part of this
publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, photographic, mechanical (including
photocopying), recording or otherwise for any purpose other than the purchaser's
personal use without the written permission of Tele Radio AB.
1.1.2TERM AND SYMBOL DEFINITIONS
The capitalized terms and symbol used herein shall have the following meaning:
lWARNING: indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
lCAUTION: indicates a hazardous situation which, if not avoided, will result in
minor or moderate injury.
lIMPORTANT: is used for information that requires special consideration.
lNOTE: is used to address practices not related to physical injury.
This symbol is used to call attention to safety messages that would be
assigned the signal words "WARNING"or "CAUTION".
6 ED-PM-RX103-EN-v03

Enduser instructions│R21│Chapter 1: Introduction
1.2About this system
Tele Radio AB's remote control systems are suitable for a wide variety of
applications for e.g. stationary or mobile equipments, hydraulic machines,
construction, forestry or agriculture equipments and more. Tele Radio AB's
transmitters and receivers are highly customizable and can be configured to suit
the most wide-ranging application requirements & usage habits.
1.2.1ABOUT R21 RECEIVERS
R21 receivers have duplex communication and work in continuous mode.
There is one standard model available.
Connectors
Base
board
Expansion boards
CAN RS485 A/D IOs 8-
relay
R21-RS02* M12 (2) and RP-SMA ●●
(1)
●
(1) ○ ○
●Standard ○Optional1– Not available
*This product is built on base model R21-02.
1.2.2COMPATIBILITY
This receiver is compatible with all transmitters and receivers in the Puma range.
1Must be purchased separately.
ED-PM-RX103-EN-v03 7

Enduser instructions│R21│Chapter 2: Safety
CHAPTER 2: SAFETY
2.1Warnings & restrictions
Carefully read through the following safety instructions before
proceeding with the installation, configuration, operation, or
maintenance of the product. Failure to follow these warnings could
result in death or serious injury.
This product must not be operated without having read and understood the End
user instructions , the specific technical documentation (for customized systems),
and having received the appropriate training. The purchaser of this product has
been instructed how to handle the system safely. The following information is
intended for use as a complement to applicable local regulations and standards.
IMPORTANT! Tele Radio AB remote controls are often built into wider
applications. These systems should be equipped with:
• a wired emergency stop where necessary
• a brake
• an audible or visual warning signal
2.1.1OPERATION
This radio system must not be used in areas where there is a risk of
explosion.
This equipment is not suitable for use in locations where children are
likely to be present.
Only qualified personnel should be permitted to access the transmitter
and operate the equipment.
8 ED-PM-RX103-EN-v03

Enduser instructions│R21│Chapter 2: Safety
lAlways follow operating and maintenance instructions as well as all
applicable safety procedures and requirements.
lDo not open the receiver encapsulation unless you are qualified.
lYou must satisfy the age requirements in your country for operating
the equipment.
lIt is strictly prohibited to operate the equipment under the
influence of drugs, alcohol and/or medications.
lAlways test the transmitter stop button before operating it. Press
the stop button then twist and pull it out. This test should be done
on each shift, without a load.
lNever use a transmitter if the stop button is mechanically
damaged.Contact your supervisor or representative for service
immediately.
lNever leave the transmitter unattended.
lAlways switch the transmitter off when not in use. Store in a safe
place.
lKeep a clear view of the work area at all times.
2.1.2MAINTENANCE
Before maintenance intervention on any remote controlled equipments:
• always remove all electrical power from the equipment.
• always follow lockout procedures.
lKeep the safety information for future reference. Always download the End
user instructions from our website, www.tele-radio.com, for the latest
available version.
lIf error messages are shown, it is very important to find out what caused
them. Contact your representative for help.
lThe functionality of the stop button should be tested at least after every 200
hours’ use (see "Stop button" on page1).
lIf the stop button is mechanically damaged, do not use the transmitter.
Contact your supervisor or representative for service immediately.
lDo not try to open the encapsulation.
lAlways contact your representative for service and maintenance work on the
product.
lKeep contacts and antennas clean.
ED-PM-RX103-EN-v03 9

Enduser instructions│R21│Chapter 2: Safety
lWipe off dust using a clean, slightly damp cloth.
lNever use cleaning solutions.
lCheck the encapsulation, foils and cable for damages every day. If you use
the product although the encapsulation or foil is damaged, moisture can
cause serious damage to the electronics.
10 ED-PM-RX103-EN-v03

Enduser instructions│R21│Chapter 3: Technical data
CHAPTER 3: TECHNICAL DATA
NOTE: The information below may differ in customized systems, please refer to
the corresponding technical documentation provided with each system.
3.1System specifications
Radio frequency band 2405 – 2480MHz
Frequency management Direct Sequence Spread Spectrum (DSSS)
Field Strength Adaptation Feature
Number of Channels 16 (channel 11 – 26)
Range (typical) 100 m (328 ft), adjustable depending on configuration
System address 32 bit – 4294967295 possibilities
Data format 250 kbit/s
Hamming distance 6
Pairing (registration) Easy to pair without tools and without opening the
receiver housing.
Configuration Display menu
3.2Receiver specifications
3.2.1COMMON SPECIFICATIONS
R21
Power supply 12–24VDC (-50%…+35%), max. 7A
Number of stop relays
Max. resistive load
2, potential free1
6 A, 30 V DC
Available slots for expansion
boards
62
Number of logical digital inputs up to 4
Number of logical digital
outputs
up to 2
Number of Safe I/Os 4x10A
Bus system/ com. protocols
standard: CAN (J1939 or CANopen)
1* Potential free means that a supply voltage is needed to get voltage out of a relay.
2E.g. I/Os expansion board (digital and/or analog) or 8-relay expansion board (NO/NC)
ED-PM-RX103-EN-v03 11

Enduser instructions│R21│Chapter 3: Technical data
R21
optional: RS485 (Modbus RTU)1
Secondary CAN (J1939 or CANopen).
NOTE: The two CAN ports can be used for both
CANopen and J1939 but only one CAN port at a
time can be used for CANopen, whereas J1939
can be run in parallel on both ports.
Radio communication Duplex
Radio frequency output power EIRP2< 12.5dBm (18mW)
Antenna Internal (external passive and active antennas as
an option)
Max. number of registered
transmitters
32
Data logger 64Mbit log memory
Backup battery33V Lithium (CR 2032X)
Power protection Built-in reverse polarity, overvoltage and
undervoltage protections
Fuse Self resetting
Safety levels ENIEC 61508 SIL 3, EN ISO13849-1,PLe CAT3 (Stop
function).
IP code IP65
Operating temperature -20…+55 °C / -4…+130 °F
Storage temperature -30…+80°C / -22…+176°F
Dimensions (LxWxH) 120x117 x 51mm / 4.7x4.6x2.0in
Weight (typical) 400g / 0.8 lbs
1Modbus RS485 RTU is often unique and must be configured depending on the application/customer's
need, therefore no standard configuration is provided. Contact your representative for assistance.
2Equivalent isotropic radiated power
3For clock backup in case of power disruption/failure. See "7.2 Battery information"
12 ED-PM-RX103-EN-v03

Enduser instructions│R21│Chapter 4: Product general description
CHAPTER 4: PRODUCT GENERAL DESCRIPTION
NOTE: The pictures shown in this chapter are for illustrative purposes only.
Depending on the configuration, the actual product appearance may differ from
the basic model used for reference.
4.1Receiver description
1. Power cable gland (M20)
2. M12 male connector (CAN bus)
3. RP-SMA connector
4. M12 female connector (cable
control)
5. LED indicators
6. Capacitive sensor button (Cap
sensor button)
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Enduser instructions│R21│Chapter 4: Product general description
4.2Mounting dimensions
NOTE: For mounting on a wall or equipment, use 4 M5x30mm screws or equivalent
fastening method.
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Enduser instructions│R21│Chapter 5: Status and error indications
CHAPTER 5: STATUS AND ERROR INDICATIONS
LEDs 1–5 indicate errors and status for the receiver, DLEDs 1–2 indicate errors and
status for CANopen.
5.1Receiver's status and error codes
LED Color Off On Flashing Indicates
1 red ●One or more transmitters is registered, radio
link established
○No transmitter is registered
●One or more transmitters is registered, no
radio link.
2 yellow ●One transmitter is logged in
○No transmitter is logged in
3 green – – – Not used
4 orange – – – Not used
5 blue – – – Not used
●LEDislit○LED is off
5.2CANopen (DLEDs) run status
DLED
color
On Flickering ( red/
green alternately)
Single flash Blinking
Green Operational
state LSS Stopped state Pre-operational state
ED-PM-RX103-EN-v03 15

Enduser instructions│R21│Chapter 5: Status and error indications
CANopen
communication state
Description
Operational State for process data transmission.
LSS LSSservices in progress.
Stopped Except for node guarding or heartbeat messages, a node
cannot transmit or receive any other messages in this
state.
Pre-operational State for the configuration of CANopen devices. PDO
communication is not possible in this state.
5.3CANopen (DLEDs) error status
DLED
color
On Flickering (red/
green alternately)
Single flash Double flash Triple flash
Red Bus off LSS Warning limit
reached
Error control
event Sync error
Contact your representative for assistance.
5.4J1939 (DLEDs) run status
DLED color On Single flash
Green Operational No address
J1939 communication
state
Description
Operational Address claim is correct, processing messages.
No address Address claim is still running or has failed.
5.5J1939(DLEDs) error status
DLED color On Single flash
Red Bus off Warning limit reached
Contact your representative for assistance.
16 ED-PM-RX103-EN-v03

Enduser instructions│R21│Chapter 6: Operation
CHAPTER 6: OPERATION
6.1General information
To control a receiver, the transmitter must be registered and logged in to the
receiver. If another transmitter is already logged in to the receiver, it must be
logged out before a different transmitter can be logged in.
More than one transmitter can be registered in the receiver, but only one
transmitter can be logged in at a time.
6.2Register a transmitter in a receiver
Registering means establishing communication between the transmitter and the
receiver.
R21 receivers can have up to 32 registered transmitters.
NOTE: The registration instructions require access to the receiver housing. For the
registration procedure to be successful, the receiver must be powered up.
RISK OF UNINTENDED EQUIPMENT OPERATION
Only transmitters that are intended for use should be registered in the
receiver.
Failure to follow these instructions could result in death, serious injury,
or equipment damage.
RISK OF UNINTENDED EQUIPMENT OPERATION
Do not perform this action when the receiver is in a session with another
transmitter. The radio communication may be interrupted or broken.
Failure to follow these instructions could result in death, serious injury,
or equipment damage.
ED-PM-RX103-EN-v03 17

Enduser instructions│R21│Chapter 6: Operation
On the Receiver On the Transmitter
1. Power the receiver up.
LED 1 is flashing (red).
2. Press and hold the Cap sensor
button until LED1 stops flashing.
LEDs 2–5 flash (fast).
3. Release the Cap sensor button.
LEDs 1–5 flash (slow).
The receiver is now in registration
mode.
If no register command is received
within 30 seconds, the receiver
will exit registration mode.1
4. Make sure that the Stop button is
pressed.
5. Turn the key switch to the 'On'
position (horizontal).
6. Twist and release the Stop button.
The initial start-up logo is
displayed.Battery indicator(s) light
(s).The display shows:[Session
Selection].
7. Enter Menu mode(see
corresponding transmitter's
manual).
8. Navigate to the [Register] menu
using the Up/Down buttons.
9. Press the Select button to enter.
10. Choose a location for the receiver
to be registered in using the
Up/Down buttons.
11. Press the Select button to select.
A + sign is displayed in front of the
selected location.
12. Press the Back button to accept.
The display shows:[Registration
in progress…]
When the transmitter's register command is received, …
On the Receiver On the Transmitter
LEDs 1–5 flash (fast). The display shows:[Confirm
registration on the receiver].
12. Press the Cap sensor button for at
least 2s.
LEDs 1–5 flash three times. The display shows:[Registration
successful. Transmitter was
registered in HY-RX-xxxxx].
1It is also possible to exit registration mode by briefly touching the receiver's cap sensor button.
18 ED-PM-RX103-EN-v03

Enduser instructions│R21│Chapter 6: Operation
The transmitter is now registered.
On the Receiver On the Transmitter
LED 1 is flashing (slow). The transmitter turns off.
If not successfully completed:
On the Receiver On the Transmitter
The receiver exits registration mode.
LED 1 is flashing (red).
The display shows:[Registration
failed Timout]. The transmitter turns
off.
Go back and proceed from step 2.
6.3Log all transmitters out with the receiver
Logging out means stopping the communication between the transmitter and the
receiver.
NOTE: This logout option should be used when a lost or damaged transmitter
must be logged out from the receiver.
NOTE: If a transmitter has been lost or seriously damaged, use the replace
procedure on the transmitter whenever possible.
1. Press and hold the receiver Cap sensor button until LED2 stops flashing.
LED1 goes off, LED2 is lit, LEDs 3–5 keep flashing rapidly.
2. Release the Cap sensor button.
LEDs 1 and 5 flash slowly.
The logged in transmitter has been logged out. Any registered transmitter can
now log in.
ED-PM-RX103-EN-v03 19

Enduser instructions│R21│Chapter 7: Battery
CHAPTER 7: BATTERY
7.1Battery precautions
Carefully read the following safety instructions and warnings before using or
disposing of the batteries.
Batteries contain flammable substances such as lithium or other organic
solvents, which may result in overheating, rupture or combustion.
Failure to read and follow the below instructions may result in fire,
personal injury and damage to property if charged or used improperly.
7.1.1HANDLING AND STORAGE
lDo not short-circuit, disassemble, deform or heat batteries.
lDo not use or charge the battery if it appears to be leaking,
deformed or damaged in any way.
lDo not solder directly onto batteries.
lStore in a cool location. Keep batteries away from direct sunlight,
high temperature, and high humidity.
lKeep batteries out of reach of small children. Should a child swallow
a battery, consult a physician immediately.
20 ED-PM-RX103-EN-v03